\ r \TH500lVersion

l)re-requisites/Exposure( o-requisitcs

,'rrrst.()hjtctircsTo introduce the applications andtrade offof various advanced methods used to solve a wide

variefy ofengineering problems dealing with algebraic and differential equation that are often

encountered in engineering and cannot be solved by anallical methods along with the

introduction of design of experiment.

. .,.{ ii'l{\,tO(.\

COI Apply various numerical methods to solve system of linear and non-linear equations.

CO2 Apply standard interpolation methods to interpolate required/ missing value.

COI Apply appropriate methods of numerical differentiation /integration to solve related

problems.

CO4 Solve ordinary differential equations and partial differential equations using

appropriate numerical methods.

clo5 Identiry the type ofdistributions and apply a suitable test to draw the conclusion.

::r log llcsc t i;tlion'l'his is an essential course for any student of M.Tech. program in the CAD/CAM stream. The

contents of this course include solution of system of linear equations. the interpolation and

approximalion techniques. the numerical integration methods, the numerical solution of

diflerential equations and probability and statistics.

i,,.,r. .

L Rajasekaran,S.. (2004), Numerical Methods in science Qnd Engineering. wheeler and companl'-.

ISBN: 978-8- I 75-44 I 62-0.L Agostino Abbate. c.M.Decusatis, P.K.Das (2002) lttavelets and sub-bands-Ftrndamentuls und

(rpplications, Birkhanser. lsbn- 978-0-8 I 7-64 I 36-8.

.1. Jo-hn.M.K., Iyengar.S.R.K., Jain.R.K., (2002), Numerical Methods for scientif c and Engineering

C omputati on, Wiley Eastern Ltd. ISBN-0-85226-434-8.

, ;. i eur't llrtoks

t. E. Balagurusamy (1999), Numerical Method. Tata McGraw Hill Publication. tsBN- 978-0-074-

6ll I l-3.2. Curtis F. Gerald and Patrick o. wheatley (2003), Applied Nunerical Analysis, Pearson Education

1.ld. rsBN- 978-0-321- 13304-5.

i.M.KJain.s.R.KlyengarandR.KJain,NumeriealMethodsforScientificandEngineering.omputation, New age Intemational Publishers. ISBN-978-8-l 22-42001 -2

,1. d.P. Cupta. Statiitical Methods. Sultan Chand and Sons. ISBN-978-81-8054-989-2 '

S.A.M.Mood.F.GraybilandD.C.Boes,(1974)'lntroductiontotheTheorydStotis'lcr'McCrawI I i I I Publication. ISBN-978-0-070-85465-9.

(.) u i/- Assignnrenti Seminar''Written Examination ,.\EnlilT]ll

Ge\

P CL IAdvanced Numerical and statistical MethodsI 0 It.0

L.)

ir rsc ( ollttDt

. , i: Interpolation and Approximation 6 lccture hours

Irrterpolation ind Approximation:: Lagrange, Spline and Hermite interpolation,

Approximations, Error ofapproximation, NormS for discrete and continuous data. Least

square approximation

, :ll:Numerical Integration 9 lectur€ hours

Numerical lntegration : Ne*ton Cotes closed Quadrature, Causs Legendre Quadrature.

iVultiple lntegration.

,, lt:Numerical Solution of Differential Equations 9lecture hours

Numerical Solution of Differential Equations : Finite Diflerence Schemes. Numerical

solution of ordinary differential equation using Modified Euler's method. Runge-Kutta

merhod of2nd.3rd and 4th orders, Predictor- corrector method. Solution of Laplace's and

poisson's equations by Liebmann's method, Solution ofone dimensional time dependent heat

tlow.

'':Probability and statistics g lecture h('ur\

l,r.obabilit;- and statistics: Review ofconcept of probability. Random variables' Continuous

antl discrete distribution function, moments and moments generating functions. Elinomial.

llrisson. Negative Binomial. Geometric and Hyper-geometric Distributions, Unitbrm.

Normal, Exponential, Camma and Beta distributions. Point and Interval estimation. 1'esting

()t'Hypothesis (t-test and chi square test). Analysis of variance and Introduction of Design of

c\periments.

, r: System of EquationS 6 lccture hours

Solution of system of linear equations- Direct Methods- Gauss elimination - Pivoting, Partial and

lotat Pivoting, Triangular factorizalion method using crout LU decomposition, cholesky method,

lterative Method- Gauss-Seidel and Jacobi method, ill conditioned matrix Solution of system of non

lilear equation- Newton Raphson and Modified Newton RaPhson Method. lterative methods.

0ePartttt ont ol lllechaniqalElat Pr

nglneen

adeshGalgc llas Unive

GA(*

cea:.

i1rel

( I)\ti00 t

Vcrsion

I're-requisites/Exposure( o-requisites

ru rsc Otrjtctivcs

I . To introduce the students to the behavior of structural and mechanical systems subjected

to various types of loading.2. To evaluate the resulting stresses, strains and deflections as well as failure criteria of

these systems.

,r: r\( ( )tt tconrcsLJpon completion ofthis course, the student shall be able to:

col Develop a physical understanding of how mechanical and structural systems respond to a

u ide variety of loading('O2 Analyze and compute the stresses and deflection in symmetrical and asymmetrical bending

lirr various sections and evaluate failure criteria ofa Yariety ofmechanical and struclural systems

('Oi Analyze and compute the sEesses in curved flexural members, closed and open geometrical

shapes

CO4 Develop an understanding oftorsion ofnon'circular shafts ofdifferent cross-seclions

CO5 Calculale the stresses due to rotation in elements of circular geometry with different

thicknesses and at different speeds

,irlog l)etcripti(,nThis course advances the concepts of strength of materials that the students learn during bachelor

program. The course details on the concepts of elasticity, shear centre and unsymmelrical bending.

stresses and deflections in curved flexural members, lorsion of non-circular shafts and stresses due to

rotation. At the end of the course, the students are able to deYelop mathematical formulation of

complex problems involving stresses and deflections.

.i tIxrl..u ntlllcltt'e ncc lJooks

t. Boreshi and Sidebottom (1952), Advanced Mechanics of Materials, John Wiley lntemational

l-.dition.l. Kamal kumar and R c Ghai (1990), Advanced Mechanics of Materials, Khanna publishers. ISBN-

e78-8- r 74-09281 -6.i. Den Hartong ( l9 52\, Advanced strength of Materials, Mc Craw - Hill Book Co' New York'

4. Timoshenko and coodier, Theory of Elasticity, Tata Mccraw Hill publishing company Limited.

I SBN-978-0-070-7 0 122-9.

5. Robert D Cooki, Warren C. Young (1952), Advanced Mechanics of Material, Mac Millian

publishing Co. ISBN- 978-0- 133-96961-0.

6. L S Srinath (1990), Advanced Mechanics of solids, Tata Mccraw - Hill publishing Company'

I rril(J. l\B\- 978-o-070- 13988-6nical Engineering

; Uttar Pradesh

C.a

./or

I- T PAdvanced Strength of Materials0 01.0

t-

C

QuiziAssignment/ Seminar/Written Examination

i: Stresses and Strains in three dimensions, Theories of failure6 lecture hours

l-ilasticity: Stress-strain relations and general equations of elasticity in Cartesian polar and

spherical co-ordinates, differential equations of equilibrium - Compatibility - boundarl

conditions - representation of 3- dimensional stress of a tensor - Generalized Hook's lau'

St.Venant's principle -plane strain - plane stress - Airy's stress function.

ii:Beams on elastic foundations, in{inite, semi-infinite and finite beams'Tlecture hours

Shear centre and Unsymmetrical bending: Location of shear centre for various sections -shear flou,. Stresses and deflection in beams subjected to unsymmetrical loading. kern ol'a

section.

r I I I l:Bending of curved beams in the plsne of loading-crane hooks and chain links9 lccttr re

lrotrrsCurved flexural members: Circumferential and radial stresses deflections curved beam with

restrained ends - closed ring subjected to concentrated load and uniform load - chain links

and crane hooks

.rl t\ : Bending of curved beam out of its initial plane, saint venant's equations and equations

of equilibrium9 lecture hours

I orsion of non-circular shafts: Torsion of rectangutar cross sections - St.Venant's theory -Blastic membrane analogy - Prandtl's stress function - Torsional stresses in hollow thin

$ alled tubes.

. :Bending of circular beams subiected to symmetric loadingg lecture hours

Stresses due to Rotation: Radial and tangential stresses in solid disc and ring of unilbrrn

thickness and varying thickness - allowable speeds.

rlr rse ( orltcn(

rrle of l'lr,aluation

Quiz/AssignmenV Seminar/Written Examination

ComponentsTheory

Internal

Marks 50 50

Total l\Itrks 100

0eparlmen echanical Engineedn(

ivenity, Uttar Prades

I

SEE

t( r ) l\t5{xr2Vcrsion

ll'e-requ isites//Ex LIIC

( o-requisites

,. Lr lrc ( ! lr icttivcl. To impart ihe knowledge on mechanical behavior ofmaterials.

2. To acquire krowledge in various class of materials and their applications.

:]. To import knowledge on various surface modificalion techniques.

,g ii..iir iJrlirrl

loday, engineering industries are using advanced materials such as super alloys. shape

nlem;ry alloys, dual phase metals, micro alloyed metals, transformation induced plasticitl'

( IRIP) steel. SMART materials among others. The students undergoing PG programs need to

be acquainted with such materials and their processing technologies. This course flrst revien s

the rnechanical behaviour of materials and then talks about the different kinds of engineering

allols. DitIerent techniques of surface modification of materials are studied. follorved b1 the

stud_v of composite maierials, ceramics and plastics. Towards the end of the course. the

adviinced materials as listed above are introduced and their processing is explored.

lixrLs

l. callister w.D. (2006) Muterial science and Engineering- An inlroduction. wiley Eastern

tsBN- 978-0-47I736967

2. Raghavan, Y, \2003) Physical Merallurgt, Prentice Hall of India. ISBN- 978-8- 120-33012-

t li.rcnct's llooks

nical Engineering

l.'I.homasH.Courtney,(2000),MechanicalBehaviorofMaterials.McGrawHill.lSBN.918-0-073-22824-2.2.FlinnR.A.andTrojanP.K.,(1999),EngineeringMaterialsandrheirApplicarion's'Jaico'tsBN-978-0-395-l 89 I 6-0.

3. Kenneth Budinski (1985), Surface Engineering for wear resistance' Prentice Hall' ISBN-

z

t_ T J) (Advanced Materials and Processing0 0t.0

L

e78-0- l 38-77937-5Department of M'

Galgotias Univ , Uttar Pradesh

o

'{[ s( ( )lltc(]tnes

tJpon completion of this course, the student shall be able to:('Ol Analyse the mechanical behaviour of metallic systems and its importance(-O2 Develop an understanding ofengineering alloys and their applications('O3 Evaluate the various methods ofsurface modification of materials( ()4 apply the knowledge to classify the properties and applications of metallic and non-

nretallic materials. and learn the selection ofthem(o5 categorize the modem materials and alloys, and analyse their behaviour and

applications

-:- ,,. I

-.1

4. Avner S.H. (2006), lntroduction to physical metallurgt, Tata McGraw Hill. ISBN-971.|-0-

i)74-63006-8.

rrrilst ('ttntettt

irit l: Review of Mechanical Behaviour of Materials l2 lecturc hours

Plastic deformation in poly phase alloys - Strengthening mechanisms - Griffith's theory oftailure rnodes -Brittle and ductile fractures - Damping properties of materials - tiacture

toughness - Initiation and propagation of fatigue cracks - Creep mechanisms - Hydrogen

ernhitterment of metals, Selection of materials for various applications.

, ; : Engineering Alloys 6 lecturc hours

Cast iron. steels , alloy steels and stainless steels - an overview of phases and microstructure.

types. specifications applications, heat treatment, effect of alloying elements, Aluminum.

Magnesium and Ti wrought and cast alloys used in engineering applications -Types.specifi cations, applications, heat treatment

: Surface Modifications of Nlaterials 6lecture hou rs

Mechanical surface treatment and coating - Case hardening and hard facing - thermal

spraying vapour deposition-ion implantation - Diffusion coating - Electroplating and

Electrol)'sis - Conversion coating - Ceramic and organic coatings Diamond coating

: \onrnetallic Nlaterials 9lecture hours

( ornposite materials, ceramics. plastics -lntroduction, an overview of processing. their

characteristic features, types and applications.

rr \ : Modern Materials and Alloys 9lecture hours

Super alloys- Refractory metals - shape memory alloys- Dual phase steels, Micro alloyed.

High strength low alloy steel, Transformation induced plasticity (TRIP) steel, Maraging steel

SMART materials, Metallic glass - Quasi crystal and Nano crystalline materials., metal

foams.

'lodc of l-r'aluatiort

Department of Mec lEngineednt

)ttar Pradesh

Theolv

SEEI n ternalComponents

5050!Iarks

100Total Nlarks

Galgotia s Uni\le

t

( l) t\I500-l

Vcrsion

l)re- u isites//Ex sUre( o-requ isites

,,,;, st ( |hjcctir el he course is aimed at understanding ofthe followingl. To provide a through coverage oftraditional and non-traditional machining processes.

2. To develop and understanding ofvarious fundamental mechanics ofmachining processes.

3, 1'o provide awareness ofhigh speed machining, micio-machining and nano-fabrication techniques,1. 'I'o introduce the semiconductor, lC chips and micro actuator fabrication techniques.

iir i sr ( )lrlcolnesStudent shall be able to(-Ol Develop and understanding of metal cutting &analyze the properties of tools.rr orkpieces and cutting fluids(lO2 Analyze and categorize the special machining processesCO3 Investigate the high speed machining processes and their applications('O,1 Correlate the non-traditional machining processes, their mechanism of metal removaland their applications( f)5 Evaluate various micro-machining processes and their applications in diverse fields

lloolis & Rr:ferences Books

l . Boothroyd C.. and Knight W.A. ( 1989), Fundamenrals of Metal Machining and Mochint; 7 utls.Nlarcel Dekker. ISBN- 978- l -574-44659-3.l. Serope Kalpakjian and Steven R.Schmid (2001), ManuJacturing Engineering and Technolog'.Pearson Education. ISBN- 978-8- 177-58170-6..i. Battacharya" "Theory of Metal Cutting", NCB Agency, 1984.4. Benedict G. (1987), Non Traditional Manufacturing Processes, Marcel Dekker, ISBN-978-0-824-77 352-6.5. Mishra.P.K. (1997), Non-conventional Machining, Narosa publishing house, ISBN-978-8-l7l-19t92-3.6. Berl T. Erdel (2003), High Speed Machir?in8, Society of Manufacturing Engineers. ISBN- 978-0-872-63649-t .

7. Madou, M.J. (1997), Fundamentals of Microfabri CRCDepartment o

oress. ISBN- 978-0-849-30826-0lEngineerirrnrca

ity, Uttar Prades

Advanced Manufacturing Technology I-,I'

C'

t.0 0 0

Galgotias U

,:rlog l)ert ript iortManufacturing technologies are progressing day by day, and are an essential part of thisprogram. This course starts by explaining the theory of metal cutting for both the orthogonaland oblique cases and talks about tool life and tool wear. Further, the special rrachiningprocesses are studied such as Lapping, Super finishing, AFM, MAF, Bumishing, Broaching.llard machining, Hot machining etc. The High Speed Machining processes form the next partof discussion. The non-traditional machining processes such as USM, WJM, AWJM. EDM.trCM. LBM. EBM, Plasma machining and the Hybrid machining processes are studiedlirllorved by an investigation into the conventional and non-conventional micro-machiningPlocesses.

L

8. Rai-Choudhury P. (1997), Hondbook of Microlithography, Micromachining, and lvlicrolAhrication. Vol.l and yol2, Editor:. IEEE Materials and Devices Series 12, London, ISBN-978-0-8 ts-42i78-8.

lll sr ( ll tctll

,,ii l: Theory of Metal Cutting 8lecture hours

Mechanism of metal cutting - Orthogonal and Oblique cutting, derivation of equations tbrlirrces and shear angles etc., various shear angle theories. Tool materials - Tool life and tool*'ear - Temperature in metal cufting - Cutting fluids and surface roughness.

,,ir ll: Special Machining 8 lecture hours

l)eep hole drilling - Gun drills - Gun boring - Trepanning - Honing - Lapping SLrper

linishing - AFM - MAF - Bumishing - Broaching - Hard machining - Hot machining

: High Specd Machining 8 lecture hours

'l he high performance machining of components - Application ol HSM - Tools for HSM -Design of tools for HSM - High speed and high performance grinding - Ultra precisionrnachining.

: Non-traditionaI Machining S lccturc hours

l-rSM. WJM. AWJM, EDM, ECM, LBM, EBM, Plasma machining and Hybrid rnachining

l)r'ocesses - Mechanism of metal removal, characteristic features and applications

: Micro Machining tl lecture hours

lmportance of micro machining, various micro machining processes, application of micro

rnachining in semi-conductor IC technology, micro actuator and micro sensors - CVD, PVDlnd Ion lmplantation.

lorlt rrf l,lr aluation

hanical nglneDePartment

Galgotiasity,UthrPrades

h

TheoryComponents

I nternal SEE

50 50\l a rks

Total N'larks 100

t

r('t)l t500-l Product Design and [,ife Cycle ManagemcntL t'

0P0

(

Vcrsion 1.0

Co- u is itesl, lerequisitc

,,ur'se ( )hjcctil es

I . To make the student to be familiar with2. The new product management processl. Product lifecycle management slages4. The DFx concepts from the conception to r€coyery or disposal5. Applying analytic methods for all stages of product planning, development,

control.launch. and

rrurse ()utconres

()n lhe completion of this course. students will be able to

('O I Illustrate the product development processes and their different stages('O2 Analyze the first stage ofthe product development cycle using various modelsCOi Appraise and design in detailthe product and its prototypingCO4 Analyze the producibility and reliability ofa product(O5 Evaluate the issues in supply chain management. ergonomics, safety and failure modeanalysis

( :rt:rhg l)cscription

Product lifecycle management is a systematic approach to managing the series of changes a

product goes through, from its design and development to its ultimate retirement or disposal.This subject covers the following aspects: Interfaces of product's functional requirements and

product's design atlributes; Mapping of product's design attributes into the manulacturingrequirements; the business constraints of bringing new products into the market place; Productlif'e cycle management.

r rt llooks

l. John W. Priest and Jose M. Sanchez (2001), Product developntent and de.sign lirrtnanulitcluring- A collaborative approach to produciability and reliabilit.t. MarcelDekker Publ ications. ISBN- 97 8-0 -824 -7 993 5 -9.

l( i-ri Il ( ('s lllx)ksl. Stephen C. Armstrong (2001), Engineering and product development monagement

the holistic approach, Cambridge university press, ISBN- 978-0-521-83253-3.2. Thomas A. Sabomone, (1995). What every engineer should know about c'oncurrcnt

engineering, Marcel Dekker Publications, ISBN- 978-0-824 -79578-8.3. Karl T. Ulrich, Ateven D. Eppinger (2003), Product Design and Developmenr, Tata

McGraw-Hill, ISBN- 978-0-070-585 I 3-3.

oepatment ol MecnglneennQ

/

algo[las Uni'ler fradesh

r( t 0rrtt l

l:lntroduction l0 lecturc hou rr

Product development Trends affecting product development - Best practices for productdevelopment Product development process and organizations - Collaborative prodLrctdevelopment concurrent engineering - risk management - Stages of Product development

Product Development Life cycle- I I lecture hours

l:arly design - Requirement Definition and Conceptual design - Trade-off AnalysisOptirnization using cost and utility metrics - Trade-off analysis models and parameters-tiesign to cost - Design to Life cycle cost - Design for warranties.

Product l)erelopment Lifr c1.,cle - II h lcclurc h(,ur\

Detailed design - Analysis and modeling - Best practices for detailed design Designanalyses - Prototypes in detailed design - Test and Evaluation - Design review, prototyping

simtrlation and testing - Manufacturing - Strategies - planning and methodologies

Producibility and Reliability 5lecturc hours

Producibility - strategies in design for manufacturing - requirements for optimizing designand manufacturing decisions - Simplification - commonality and preferred methodsModularity and scalability - part reduction - functional analysis and value engineeringIteliability - Strategies and practices - Testability - Design for test and inspection.

I)rotluct I)c\elopment Lilt c!cle - Ill 9 lrclur(' h0llr'\

Supply chain - Logistics, packaging, supply chain and the environment - ISO 14000/210

Design for people - Ergonomics, Repairability, maintainability. safety and product liabilitlI-ask analysis and failure mode analysis.

c of [r aluation

ComponentsTheory

I n ternal SII]

!Ia rks 50 50

Total Marks 100

0epartment echanicalEngin edn

eshd

Galgotla ersitY, Uttar Pra

L

Ve rsion

l)rc-requ isites//Exposure( o-requisites

,,r:r'rr.( )hjertir tsl. To introduce the CAD concepts both theoretically and application wise.2. To provide students the necessary foundation to advance understanding ofbothdesign and manufacturing3. To enable the students to model geometry ofobjects using curves and surfaces, sothat the models can be used further for downstream applications.

{,r,r'sl] ( )utcomcsOn completion of this course, the students will be able to

('Ol Analyze the hardware and software requirement of CAD with the latest developments( ()2 Develop an analyical ability to represent transformations and projections of rigidbodies using CAD( Ol Interpolate or fit curves through given points, and design curves to achieve therequired shape using CAD method in two and three dimensions( O.l Design surfaces to model shapes ofobjects in the nature malhematically.( O5 Develop programs to employ the mathematical lechniques for geometric modelingarrdtranstbrmations

ri,g Iit sct iplionIhe development of Computer Aided Design has gained a significant momentum over thelast forty years. Today, design and manufacturing industry is utilizing CAD heavily modelslirr conceptualization, analysis and fabrication of products with complex geometry. Studcnlslcarn geometric transformations (translation, rotation, reflection, scaling etc.) and projections(orthographic. axonometric, oblique, perspective) in 2-D and 3-D. They also learn designingcurvcs and surfaces which involves a good amount of algebra and calculus. Finally. they are

crposed to Bezier and B-spline curves and surfaces which form a major part ofthe syllabus.

i(, . r 1..

l. Newman & Sprawl (1978), Principles of interactive Computer Graphics. Mcgrau hillcol lege, I SBN-978-0-07 4-63293 -22. Michel E. Mortenson (2006), Geometric modeling, Industrial press, ISBN-978-0-201-84840-33. Van Dam, Hughes Jhon, James Foley (2002), Computer graphics, principles andpractices Pearson, ISBN- 978-0-20 1 -84840-3

{ l)\t5005

lr.r'tnr:r lloolis

L Foley & van dam ( 1982), Fundamental of lnteractive computer graphics, Addison Wesley longrnanpublishing co, ISBN- 978- l -852-33 8 I 8-3L David Rogers (2001), Procedural elements ofComputer graphics, TMH, ISBN- 978-0-070-515 29-9l. Rogers and Adams (2002), Mathematical elements ofComputer Craphics, TMH.ISBN- 978-0-070-5 r 529-9l. Hearn & baker (201 I ), Computer Graphics, Pearson,lSBN- 978-8- 177-58765-4

A\Eng\neelini

tar Pradesh

*

?

Adl'anced Computer Aided Design t. T P ('0 l1

Deoaiment 91U

Gatqottas unt'

C

0t.0

, t se (li)rrtent

i: Introduction to CAD 9 lecture hourHardware and software requirement of CAD; Video display devices- Refresh cathode ray

tubes, Raster-scan displays, Random-scan displays, Color CRT Monitors; Input devices-

keyboard, joy-stick, mouse, scanner; Hard copy devices- dot matrix. inkjet, laser printers.

: t: 2-Dimensional Transformation 9 lecture hourClcornetric Transformation - Basic transformation, translation, rotation, scaling, reflection.

hornogeneous coordinates; Cornposite Transformation- Introduction' translation' rotatioil.

scaling

, ,:3-Dimensional Geometric modeling 8 lecture honr$

-i-l) transfbrmation- translation, rotation, scaling, reflection; 3-D composite transfbrmation-generalized rotation, generalized reflection; 3 D projections- orthographic pro.lection.

axonometric proiection, oblique projection, perspective projection.

i; :Curves 9lecture hoursIntroduction to curves, parametric continuity condition, geometric continuity condition.

spline representation, spline specification, geometric and algebra forms' cubic spline

interpolation method, natural cubic spline, Bezier curves, B-spline curves, curve animation

..'r t: SurfacesS lectur€ hours

Quadric surfaces- sphere, ellipsoid, torus; Super quadrics- superellipse, superellipsoid; Bezier

sLrrfacesl B-spline surfaces.

rdt of Evalu:rtion

ComponentsTheory

I ntcrnal SEtr

Marks 50 50

Total Marks 100

chanicalEngineeDePartment

Galgotienrtt,UtarPr

h

GA{,+

{

--.-^..,

r,.N(;500r

Vcrsion

PROFESSIONAL AND COMMI.]N ICATIoNSKI LL

l_ T

t.0 0 0 lPrc-requ isites/Exposure( o-requisites

I' (

-.r i ri .t,(li\c\

I . To develop the professional and communication skills of learners in a technical

environment.2. To enable the students to acquire functional and technical writing skills.3. To acquire state-of-the-art presentation skills in orderlo present technical lopics to both

technical and non-technical audierce.

,,, r\(, ( )tr (t(lttlc\('O I Improve their reading fluency skills through extensive reading('O2 Use and assess information from academic sources, distinguishing between main

ideas and details( ()3 Compare and use a range officiat support through formal and informal writings( ()4 The students will be able to exhibit language proficiency in comprehending"

describing, and investigating.( O5 The learners will be able to exhibit their language proficiency and skill in Describing.

lnvestigating. Designing and Making and Using Technology'

., ,rg l)r'rcriptionLtfective communication is recognized as crucial to enhance performance, both personally

and professionally. This course is to equip students with state of the art communication and

presentation skill;. In this subject students leam the how to listen, write and speak effectively.

iJy this subject students develop leading a team, giving a presentation, going into an

interview.

ll,,, ' L.

l, McCarthy & Felicity (2003), English Vocabulary in Use Advanced, CUP, ISBN.978-0-521.65]97.

8

l. Sky Pronunciation CD-ROMi. Cambridge Advanced Learner's Dictionary CD-ROM, ISBN- 9781107674479

l. Master th; Basics, Baron's Educational Series; 2 edition, ISBN- 978-0-764- l 3546-0

, r'rnr:t llooks

l,Keithetal(|989),writing'Researching.Communicating,TataMcGraw-Hill'ISBN-978.0-074.10'701-6

2. Martin (2006). Adv glish lsBN-978-0-52 I -5329 l-4

+ GA(

Y (

J !l

fsc ('ootent

l'unctional Language

'lechnical Expression

Presentation Skills

Craphical Skills

,, ll:I-unctional Language

Technical Expression

l)resentation Skills

t iraphical Skills

, rirl Ill:Functional Language

li:l;unctional Language

leclrnical Expression

l'r'esentation Skills(;raphical Skills

6 lecturr hou rs

Basic structures- Tense agreement, Prepositional phrases

Techno-words : Basic Concepts 62,63Pronunciation : sounds ofsyllables: Past tense & plural endings

Organizational techniques in technical writingCuided writing: Paragraph Writing, Note MakingTechniques of presentation (general topics : speech without visual aids)Listening to speeches and comprehending

Flow chart : Process and Functional description

6 lecture hoursBasic structures- Voice, ConditionalsTechno-words : Basic Concepts 64,65,67Pronunciation : Word Stress: two syllable words

Mechanics ofTechnical Writing and SyntaxCuided writing: Letter and email

Interpersonal Communication Skil lsWriting techniques for Power point presentation, Croup Discussion

Technical lllustrations and lnstructions

9 lecture hoursBasic structures- Modal Verbs and Phrasal verbsTechno-words : Basic Concepts 68,69,70,71

Pronunciation : Word Stress: compound words

Mechanics ofTechnical Writing and SyntaxGuided writing: Technical Description

Career advancement: Technical Resume and Company ProfilePresentation and Group Discussion

Pie chart, Bar chart, Line graphs: analysis and interpretation

9lccture hour:Basic structures- Modal Verbs and Phrasal verbs

Techno-words: Basic Concepts 72,73,74, Functional vocabulary 87

Pronunciation : Sentence Stress

Cuided and Free writing: Abstract and Technical articles

Nuances of Presentation to a Technical audience

Oral on of graphical represenlation

$ech.nrca\E$d,$eenn!

D

Ilt

*

t

Ga\

lcchnical Expression

Presentation Skills

(iraphical Skills

( t)\t5lxt6Version

L T1.0 l 0

I)re-requisites/Exposure

('

('o-requisites

l. To enable the sludents understand the mathematical and physical principles underlying the FiniteElement Method (FEM) as applied to solid mechanics and thermal analysis

2. To understand the characteristics ofvarious finite elements.,.i. To develop finite element equations for simple and complex domains.

u rso ()hjcctives

flr rr( ( )ulcomes

On completion ofthis course, the students will be able to

COI Apply the knowledge of mathematics and engineering to solve problems in structural andthermal engineering by approximate and numerical methods.C02 Design a new component or improye the existing componenls using FEA.COi Solve the problems in solid mechanics and heat transfer using FEM.('O,l Analyze the vibration problems and transient state problems dynamically.CO5 Use commercial FEA packages like ANSYS and modern CAD/CAE tools for iolving real lil'cproblems

,.tirl,g I )iJscripl ioll

lhe finite element method (FEM) is arnong one ofthe most powerful tools for the numeric solution ol'rr ide range of engineering problems. The application ranges from deformation and stress analysis ol'civil and mechanical structures, automotive componenls, aircraft designs, heat flux analysis. fluidflow problems, electrical magnetic flux problem. Due to advances in computational machines. it is

now possible to widely apply the FEM in day to day engineering problems. Upon completion.students should be able to solve the problems in solid mechanics and heat transfer using FEM.

lir,,,1..

l. Seshu. P.(2010), Textbook ofFinite Elenent Anal4is, Prentice-Hall oflndiaPvt.Lrd. ISBN-978-8- I20-323 I 5-5.

2. Tirupathi R. Chandrapatla, Ashok D. Belegundu, Introduction to Finite Element in Enginceringl)rcntice-Hall of lndia Private limited, New Delhi - I l0 001 . ISBN-978-0- l 30-6 I 591 -6.

, trtrt llooks

l. Balhe, K), (1996\, Finite Element Procedures, Prentice-Hall of India Pvt. Ltd., third Edition.rsBN- 978-0-979-00490-2.

2. Zienkiewicz O.C. (1989), The Finite Element Method, McGraw-Hill. ISBN- 978-0-070-84072-0.

3. Reddy J.N. (1993),The Finite Element Method, McGraw-Hill, Third Edition, l993.[SBN-978-0-072-46685-0 .

4. C.S. Krishnamoorthy, (1994), Finite Element Analysis Theory and Programming.TataMcGraw-Hill, ISBN- 978-0-074-622 I 0-0.

5. Robert cook, R.D. et. Al., (2004), Concepts and Applications of Finite Element

. lrttrArri.r. .lohn Wiley & sons, ISBN- 978-0-47 605-9.

Departm ent ol Meceeh

:1\t

I

Galgotias

Engin

.-.,a /

_l

l-inite Elcment Methods

I

QuizAssi gnrnent/ Seminar/Written Examination

,rr'\c ( otttcnt

,r I :Fundamental Concepts 6lecturc hoursMatrix Algebra, Gaussian Elimination, Definition of Tensors and indicial notations. plane

strain- Plane stress hypothesis. Physical problems, Mathematical models, and Finite ElementSolutions. Finite Element Analysis as Integral part of Computer Aided Design, Stresses andllquilibrium; Boundary Conditions; Strain- Displacement Relations; Stress -strain relations.'Iemperature Effects

,:Finite Element Formulation from Governing Differential Equations and on Stationarlof a Functional 6lectxre hr)ur\Weighted Residual Method for Single Continuous Trail Function and General WeightcdResidual Statement, Weak Variational Form of Weighted Residual statement, Comparison ofDifierential Equation, Weighted Residual and Weak forms, Piece-wise Continuous 'frailt'unction solution of weak form, One dimensional bar finite element and one dimensional heattransfer element, Functional of a differential equation forms, Rayleigh-Ritz Method. Piece-rr ise Continuous trail functions, Finite Element Method and Meaning of Finite Elementtq ual. ions.

,.:r lll:One-Dimensional Finite Element Analysis 9 lecture hoursCeneral tbrm for Total Potential for l-D, Generic form of finite element equations, LinearBar Finite element, Quadratic Bar Element- Shape function and Element matrices. Beamclement- selection of nodal d.o.f., Determination of Shape functions and Element matrices. l-D Heat transfer problem.

. i :Two-Dimensional Finite Element Analysis 9 lecturc hoursApproxirnation of Geometry and Field variable: Three-noded triangular element, Four-nodedrrctangular element. six-noded triangular elements. natural coordinates and coordinatetransl'ormation, 2-D elements fbr structural mechanics, Numer.ical integration, lncorporationr,l' Boundary Conditions and Solution

\ :Dynamic Analysis using Finite Elements 9 lecture hourslntroduction to vibration problems, Consistent and Lumped mass matrices, Form of tlniteelement equations for vibration problems, Eigenvalue Problems, Transient vibration analysisand unsteady heat transfer problem

'.rlr',rl I rrrlu:rtion

Qui/Assignment/ Seminar/Written Examination

ComponcntsTheorv

I ntcrnxl s[IiMarks 50 50

Total l\'larks 100

Department of Mech lEngineerinl

lqotias Univen tat Pradesh

.,9i(

(

( I ) f\15007

u r\c ( oltt(nt

('V ersion

Pre-requisites/Exposure( o-r'er;uisitcs

,rrr rr. ( )lriectiresl. To acquaint the students wilh the CIM concepts and role ofCAD in manufacturing2. To enable the students learn the analysis tools for manufacturing.3. To help students know the control struclures for manufacturing systems in the CAM area

r.: irr' ( )utcontesIJpon completion ofthis course, the student shall be able toCOI Analyse the components ofCIM system and their functions in relation to manufacturing.('O2 Apply the concept of group technology to group the parts manuractured by organisation k)lake advanlages of it.('Oi Evaluate the produclion planning and material requirement planning for whole organisation.('O4 Prepare process plan using various tools and techniques ofcomputer aided process planning.CO5 Apply the knowledge ofCIM in automating the material handling systems

r,.rio1 I )trt'riptiorrl his course provides in-depth coverage of computer tnlegrated Manufacturing. lt contains a highproporlion of hands-on study, particularly in the areas of computer Aided Design and ComputerAided Manufacturing. Apart from the key area of CAD/CAM, it includes studies of Da(aCommunication systems (as applicable to CIM), classificalion systems, and Croup Technolo_ey.Computer Aided Process Planning and Flexible Manufacturing systems.

.t lIroL,'u nd Refcrcncc llooksl. U.Rernbold (1993), Computer Integrated Manufacturing and Engineering, Addison WesleyPublishers. 1993 edition. ISBN- 978-0-201-5654 t-6.2. Rajan Suri( 1998), Quick Responsive Manufacturing,Productivity press, ISBN- 978- t-56j-2720 | - I .

.. ,t : ':ll!ll)1i|lnAssignments lQuizzes lSeminars / Written Examination

I iConcepts of Computer Integrated Manufacturing System['unclions of Manufacturing Systems, Hierarchical planning and Controll)eveloprnents. CIM Models and concepts. Unsolved Problems in CIM

6 lecture hoursConcept Future

iI:CAD - Its role in Manufacturing 6lccture hourslntroduction - Design Hierarchy, Methods of Constructing geometric elements int AD.CAD/CAM Interface progmmming, Graphics Standards, Requirements of productModel. 'l-olerance Practices in Manufacturing, Quali n')ethods in design. Life Cycle cost in

Department

Galgotias

hanical Engineerin

rsity, Uttar Pradesh

c

I

Computer Integrated M:rnufacturin L T

0

dcs ign

u

1.0 0

!r ill:Analysis Tools for Manufacturing 9lecture hoursAn lntegrated approach to manufacturing systems planning, Simulation tools, AI methods tbrmanut'acturing, Knowledge- Based Systems, Quick Responsive Manufacturing (QRM) - acompany wide approach to reduce Lead Time

" :Computer Aided Process Planning (CAPP) 9 lecture hours

l)csign data and automated process planning, Feature based Generation and Optimization otI)rocess Planning, MRP

, :Control structures for manufacturing systems in the CAM areag lecturc hourslntroduction Function oriented structure, Software and Hardware oriented structures.l)rogramming NC equipment, Flexible Manufacturing and Assembly equipment. InfornrationS)stems lntegration, Global Manufacturing Networks - Interoperability, Next GenerationManufacturing Conceptual Model, Product Geometry Standards - IGES, STEP. XML. XVL.V irtual Business, e-Commerce Technologies

rrlr.ol l,,r l lualionQuiz/Assignment/ SeminarAVritten Examination

ComponentsTheory

I nternal SEE

N'la rks 50 50

'lirtal NIarks 100

Dep artment of anhal Engineelinr

Galgotia

I

l. T P ('

0 0

( o-requisites

i( I lM500liVclsion

l)[c-rcquisites/Exposure

ou rse ()bjectives

l. 'l'o introduce classical Vibration theories, relating to discrete and continuous systems withapplications.

l. To teach various numerical techniques including FE for analysis of complex structures

and modal testing for natural frequencies and mode shapes.

.J. To introduce special cases of nonJinearity and random phenomena in vibrating systems

including their stability.

1i \r { )rilr'{}nlc\LJpon completion ofthis course, the student shall be able to:

col Demonstrate an understanding ofthe concepts of Mechanical vibrations starting fiom

single, two, Multi degree freedom systems.( ()2 Analyse free and forced vibrations in single, two, Multi degree freedom systems.

( ()3 Examine advanced concepts like Continuous, Non-linear and Random Vibrations.

('O4 Apply FEM to formulate the mechanical vibrations( 05 Analyse systems utilizing different modes of vibration

: rl r!: ll{]\cril)tionlhis course extends lhe concepts gained by the student in bachelor level programs in vibration

cngineering. Starting from a discussion on single and two degrees of freedom for discrete systems, the

techniques of analysis for multi-degree systems is introduced. The conlinuous systems are studied lbr

liee and forced vibrations for longitudinal, shear, torsional and transverse cases and the FEM

applications are explored. Subsequently, the nonJinear and random vibrations are also analysed

giving stress to mathematical formulations with focus on research applications.

li ' !,,L!. r(lllclt rtncc uortks

l. W. T. Thomson ( 1999),Theory of Vibration,Kluwer Academic Pub;4th edition. ISBN- 978-0-748-

7,ri80-3.

2. TSE, Mone and Hinkel (1991). Mechanicql Vibrations, Chapman and Hall, ISBN-978-0-205-()5910-9.

i. Den Hartong (1986), Mechanical Vibrations, McGraw Hill. ISBN- 978-0-486-64785-2.

"1. V.P.Singh ( 1988), Mechanical Vibrations, Dhanput Rai & Co. ISBN-978-0-000-27184-7.

5. S.Timoshenko, D.H.Young (1991), Vibrations Problems in Engineering, D.Van Hoslrand

Company, lnc, Afiliated East-West Press Pvt. Ltd. ISBN-978 -0-471-63228-3.

r l,rrlc of flvaluationQuiz/Assignment/ Seminar/Written Examinati'on

0ePailment ol Mec I Engineenr

GalgctiasUttar Pradesh

+ GA(

Unive

j.!

Advanced Vibration Engineering1.0

: r ll:Several degrees offreedom 6lecture hours

Multi degree systems - techniques of analysis such as Dunkerley, Rayleigh, Holzer, Matrixiteration. Transfer matrices and modal analysis

i'::Continuous and Torsional Vibration 9 lecture hours( ontinuous systems Free and forced vibrations of bars for longitudinal, shear. torsional and

transverse vibrations, Beams with attached masses rotor dynamics and FEM applications.

irit l\:Non-linear Vibrations 9lecturc hours

Non-linear vibrations, jump phenomenon and stability. Applications including self excitcd

and parameter excited vibrations.

rrii V:Random Vibrations 9lecture hours

Random vibrations - stationary and non-stationary, ergodic systems, response of single

degree systems to random excitation.

,u t\c ( 'ollent

rdc of l)r alu*tion()u izlAssi-unrnenV Seminar/Written Examination

ComponentsTheory

SE Ii

Marks 50 50

Total Marks r00

Department of anical Engineerin!

Galgoths U rsity, Uttar Pradesh

,+

C!

i: Single and Two degrees of freedom system 8 lecturt hout's

lntroduction to free. forced, transient and damped vibrations, terminology and applications.

l)iscrete systems - single degree and two degree systems, response to free forced motions

(steady- state and transient) applications to vibration isolation and absorption.

lnternirl

r ("t) NI5009 Computer Aided Process PlanninVersion r.0

L T t-) ('0 0 l

Pre-requisites//Exposure Mathematics. Manufacturing Technology, Work StudrCo-requ isites

.,iu sr ( )h.icctiycTo provide the student with an understanding ofthe importance ofprocess planning role inrnanufacturing and the application ofComputer Aided process planning tool in the presentrnanufacturing scenario

i,iil \r ( )ufct)IIttslJpon completion ofthis course, the student shall be able to:ClOl Distinguish the concepts ofprocess planning applicable to manufacturing inconsideration with production planning, concurrent engineering and group technologyCO2 Execute part design representations for process planning using different codingsystemsC 03 Apply process engineering skills for different process panning methods('O4 lmplemenl logical design concepts for computer aided process planning systems( ()5 lnterpret totally integrated process planning systems and generate reports

,,ir)l l)(.\rriptir)nWith advancement and optimization of the manufacturing systems, the process planningbecomes an essential part of study. Having introduced the basics of process planning.thiscourse talks about design representation and the different approaches of processengineering and planning, Next the computer aided systems such as CAM-I. CAPP.MIPLAN, APPAS, AUTOPLAN and CPPP are studied. Finally, rotally inregrated processplanning systems are investigated.

i t lirols&llclcre nces l}xrks

l. Cideon Halevi and Roland D.Weill (19951, Principle of Process Planning-A logical.1 pproat h. Chapman & Hall, ISBN-978-0-412-5 4360-9.L Tien-Chien-Chang, Richard A.Wysk (1985), An lntoduction to automated proL.e.\s

liunni ng svste m.s, Prentice Hall. ISBN-978-0 -l 34-781 40-2.3. Chang.-l'.C. (1985), An Expert Process Planning Sysrez, Prentice Hall."1. Nanua Singh (1996), System.s Approach lo Compuler lnlegrated De.sign undllanuJacruring, John Wiley & Sons, ISBN-978-0-471-585 l7-6.5.P. N. Rao, N. K. Tewari, T. K. Kundra (2000), Computer Aided Monufocturing.I ataMccraw Hill Publishing Co. ISBN- 978-0-07 4-60205-8.

Deparinrent ol anical Engineerir

Galgotias U y, Uttar Pradesl

(

_i

*

cI

:lntr(xluction 6lecture hou rs

'l he Place of Process Planning in the Manufacturing cycle- Process planning and productionplanning -Process planning and Concurrent Engineering, CAPP, Group Technology.

: Purt Design Rcpresentation T lecturc hours

l)esign Drafting - Dimensioning - Conventional Tolerencing - Geometric Tolerencing- CADinput/output devices - Topology - Geometric transformation - Perspective transformationData Structure Geometric modeling for process planning -CT coding - The OPITZ

svstem The MICLASS System.

: ProcessE ngineering and Process Planning 6lecture hou rs

Irxperience based planning - Decision table and Decision trees - Process capability analysisProcess planning - Variant process planning - Generative approach Forward and

backward planning, lnput format, A I

: ('omputer Aided Process Planning S.r-stems 6lecture hours

l-ogical Design of process planning - Implementation considerations- Manufacturing systemcomponents, Production Volume, No. of production families- CAM-I, CAPP, MIPLAN.APPAS. AUTOPLAN and PRO. CPPP.

. : An Integrated Process Planning Systems 5 leclure hours

lbtally integrated process planning systems - An Overview - Modulus struclure - Datastructure -Operation - Report Ceneration, Expert process planning.

le rr{ 1,,raluation

ComponentsTheory

I nternal SEE

Mlrks 50 50

Total N{arks r00

)eparfient ol M icalEngineenn

, Uttar PradeshGalgo

,t

+ ,iii

t

I

GAIGOTIAS UNIVERSITY

Iotb.i.

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S. No

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18

l\,I ('D]!t 50 I 0 Rapid Protopying L T C

Version 3 0 0 3

Pre-requ is ites//Exposure

Co-requisites

(loursc Objectivesl.To obtain knowledge of rapid prototyping technologies, systems and its applications in

various fields.2.To familiarize with CAD modelling techniques.3.To know mechanical properties and geometrical issues related to specific rapid prototyping

applications.

( oursr ()utcomes

On completion ofthis course, the students will be able toCOI Demonstrate an understanding of the concepts of various types of rapidprototyp\g/manufacturing technologies.CO2 Employ the concepts ofreverse engineering and CAD modelling to solve real life problems inthe industryCO3 Compare the liquid, solid and powder-based RP systems and their applications in industryCO4 Correlate the prevalent and new RP systems to decide the kind of process to be used for aparticular applicationCO5 Shoul the application and increasing benefirs ofrapid prototyping todayCO6 Describe the important process parameters for bio-manufacturing and determine the suitableadditive technique for bio manufacturing.

( ltalog I)escriptionThe development of Rapid Prototyping Technologies has gained a significant momentumover the last thirty years. Today, many companies in design and manufacturing industry areutilizing RP techniques heavily for fabrication of products with complex geometry quicklyand in a cost-effective manner. Students leam about the impact of Rapid Prototyping onProduct Development, Reverse Engineering and CAD modeling in the beginning of thiscourse which includes Data Processing for Rapid Prototyping through CAD modelpreparation and Geometric modeling techniques (Wire frame, surface and solid modeling),Data formats, Data interfacing, Part orientation, Support structure design, Model Slicing andTool path generation. Subsequently they leam Liquid Based, Solid Based and Powder BasedRapid Prototyping Systems.

I tr.t Books&Reference Booksl. C. K. Chua, K. F. Leong and C. S. Lim (2003), Rapid Prototyping: Principles and

Applications,2d Edition, World Scientific Publishers. ISBN:978-9-812-38120-0.2. Liou W. Liou, Frank W. Liou, (2007), Rapid Prototyping and Engineering applications: A

Tool Box for hototype Development, CRC Press. IBSN: 978-0-849-33409-2.3. Ali K. Kamrani, Emad Abouel Nasr, (2006), Rapid Prototyping: Theory and Practice,

Springer. ISBN: 978-0-387 -232904.4. Peter D. Hilton and Paul F. Jacobs, (2000), Rapid Tooling: Technologies

Applications, Marcel Dekker Publication, ISBN: 978-0-824-7 87 88-2.5. Jacobs, P. F., (1996), Stereolithography and other RP&M technologies, ASME

872-63467 -t

soc'*<f oo'cf B'l)l 1't''f stf

Page 51 of 52

1.0

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.t.

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('ourse Content

t lnit I: Introduction T lecture ho[rsNeed - Development of RP systems - RP process chain - Impact of Rapid Prototyping onProduct Development - Digital prototyping - Virtual prototyping - Rapid Tooling - Benefits-Applicationsllnit II: Reverse Engineeriug rtrd CAD Modeling 8 lecture hoursBasic concept - Digitization techniques - Model Reconstruction - Data Processing for RapidPrototyping: CAD model preparation, Data Requirements - Geometic modeling techniques: Wireframe, surface and solid modeling - Data formats - Data interfacing - Part orientation and supportg€neration - Support structure design - Model Slicing and contour data organization - Direct andadaptive slicing - Tool path generation.

t nit lll: Liquid Brsed and Solid Based Rapid Prototyping Systems E lecture hoursStereolithography (SLA): Apparatus, principle, per-build process, part-building, post-build processes,

photo polymerization of SL resins, part quality and process planning, recoating issues, materials,

advanlages, limitations and applications. Solid Ground Curing (SGC): Working principle, process,

strengths, weaknesses and applications. Fused Deposition Modeling (FDM): Principle, details ofprocesses, process variables, types, products, materials and applications. Laminated Object

Manufacturing (LOM): Working Principles, details of processes, products, materials, advantages,

limitations and applications - Case studies.

I rnit I V: Powder Based Rapid Prototyping Systems 7 lecture hoursSelective Laser Sintering (SLS): Principle, process, lndirect and direct SLS - Powder structures,

modeling of SLS, materials, post processing, post curing, surface deviation and accuracy,

Applications.

Direct Metal Laser Sintering (DMLS); Laser Engineered Net Shaping (LENS): hocesses, materials,products, adyantages, limitations and applications- Case Studies.I lnit V: Other Rapid Prototyping Technologies 8 l€cture hoursThree-dimensional Printing (3DP): Principle, basic process, Physics of3DP, types ofprinting, process

capabilities, material system. Solid base{ Liquid based and powder based 3DP systems, strength and

weakness, Applications and case studies. Shape Deposition Manufacturing (SDM): lntroduction,

basic process, shape decomposition, mold SDM and applications. Selective Laser Melting, Electron

Beam Melting - Rapid Manufacturing.

t init Vl: Applicatlons of 3D printlng 7 lecture hoursCustomized implants and prosthesis: Design and development, Bio-Additive Manufacturing,

Computer Aided Tissue Engineering (CATE) - Applications of 3D hinting in Aerospace,

Automotive, Manufacturing and Architectural Engineering

\ lode of l,lv:rlualfun:The theory and lab performance of students are evaluated separately.

ComponentsTheory

Internal ST]E

Marks 50 50

Total Marks 100

SOC.-I.1 f zlo..c f a'l 't I t' 2'' f t

Page 52 oi 52

Yr

W

NIC:DNI50l I Tool EngineeringL3

T0

P0

c3

Version 1.0

Prerequisite

Co-requisites

( 'oursc ()utcomcsCOI Compare the malerials used to make different tlpes of tooling components including toolsteels, low carbon steels, cast iron, aluminum, plastics and cutting tool materials.CO2 Integrate CAD techniques into the design of production tooling to help understand theadvantages and disadvantages for productive tool design.CO3 Develop an understanding of the factors involved in the design of special productioninspection gages, cutting tools for production machines and the selection oftool geometries for metal

cutting m ethodsCO4 Develop an understanding of the principles involved in the design of jigs and fixturesconcentrating on locating methods, clamping and use of drill bushings. Standard jig and fixturedesigns will be reviewed.CO5 Develop an understanding of the principles used in the design and plastic injection moldtooling and Composite tooling. To include cavity layout, sprue and runner design, gate design,venting, cooling, and selection oftooling componentsCO6 Classifu and explain various press tools and press tools operations

('atalog Dcscripti0n

Tool Engineering is important subject related to manufacturing Technology which enables the student

to learn and apply the design of different tools, both technical and economical aspects, with reference

to various production equipment and components, such asjigs and fixtures, press tools for sheet metalworking, molds for plastic injection molding, and die casting.

l'erl Book (s)

l. James A Szumera, The Metal stamping Process, Industrial Press Incorp. Donaldson ofal'Tool Engineering', Tata Mc-Graw Hill

Rcfercnce Book (s)

l. Pollack, H.W. Tool Design, Reston Publishing Company, Inc.

2. Kempster, M.H.A. Principles of Jig and Tool Design, English University Press Ltd'3. John G. Nee, Fundamentals of Tool Design Author - Society of Manufacturing

Engineers4. Handbook of Fixture Design (SME)", Society of Manufacturing Engineers,McGraw-Hill.5. D.F. Eary and E.A. Red, "Techniques of Pressworking Sheet Metal", PrenticeHall.

6. "Tool Engineers Handbook, ASTME', McGraw-Hill'7. R.G.W.Pye, Injection Mould Design, Long man scientific and technical ltd'

to,-../c f oo'c7 t'2'2/ a'/'Jl esf loV .;

lJ.

\(Page 41 ol 52

D

('ourst ObjectiveThe main objective of the course is to give students the basic concepts of tool engineering.The student is guided to use these concepts in the design ofjigs, fixtures and various types ofdies used in production industry through assigned projects and factory visits.

(:{rursc Contenl

I rit l: lntroduction l0 lecture hours

Introduction and basic tool design principles. Broad Classification of Tools-Cutting tools,Dies, Holding and measuring tools, Tool manufacturing and Introduction to Computer aideddie design applications.

( nit Il: Design of Cutting Tools S lecture hours

Design of Cutting Tools: Single Point and multipint cutting tools; Single Point Cutting Tools:Classification, Nomenclature, geometry, design of single point tools for lathes, shapers, planers etc.Chip breakers and their design; Multipoint Cutting Tools: Classification and specification,nomenclatule, Design of drills, milling cutters, broaches, taps etc.; Design of Form Tools: Flat andcircular form tools, their design and application.

I nit III: Design of Dies 6lecture hours

Design of Dies for Bulk metal Deformation-Wire Drawing, Extrusion, Forging and Rolling; Design ofDies for Sheet metal: Blanking and Piercing, Bending and Deep-drawing; Design of Dies used forCasting and Moulding.

I nit I\': Design ofJigs & Fixtures 5lecture hours

I rrit \:: Design of Moulds 8lecture hours

Design of Moulds: Mould making, General Mould Constructions, Intermediate Mould Design- Splits,Side core and side cavities, Moulding Intemal undercuts, Rumer less moulds, Aspects of practicalmould design.I lnit \,'l: Press tools ? lecture hoursPress working processes-types, sketches and applications, Press tools: types, working, componentsand their functions, Concept, meaning, definitions and calculations ofpress tonnage and shut height ofpress tool, Shear action in die cutting operation, Centre of pressure: Concept, meaning, definition,methods of finding and importance.

i\Iorle of Eyaluation:

ComponentsTheory

Internal SEE

Marks 50 50

Total Marks 100

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,l0opailment

Galgotias {Page 42 ol 52

Design of Jigs, Fixtures and Cauges: Classification of Jigs and Fixtures, Fundamental Principles ofdesign of Jigs and Fixtures, Location and Clamping in Jigs and fixtures, Simple design for drillingJigs, Milling fixlures etc. Indexing Jigs and fixtures

!r4ct)1\{50t2 Advanced Computer Aided Manufacturing L T P CVersion 1.0 J 0 0 3

Pre-requisites//Exposure

Co-requisites

Cuurse ObjcctivesIntroduction to the use of computers in several extended areas of product design andmanufacturing, including product data management in a sustaining engineering environment

('0urst.0ulcomtsUpon completion ofthis course, the student will be able to:

COI Demonstrate a basic understanding of machining fundamentals such as tooling systems,and work-holding systems for CNC milling and turning equipmentCO2 Analyze the constructional features ofCNC machinesCO3 Apply the numerical controlled (NC) programming strategies for manufacturingCO4 Cenerate NC code using G-codes to machine parts to specifications.CO5 lnterpret the design ofrobot technology and their application in manufacturingCO6 Create and demonstrate the technical documentation for design/ selection ofsuitabledrive technologies.

'l crt llooksl. Mikell P. Groover (1997), CAD-CAM, Prentice hall of India.lSBN- 978-8-l 77-584t6-52. B.S. Pabta (2003), CNC machines, New age intemational publishers, ISBN- 978-8- 122-40669-6

3. Koren Y (1986), Computer Control of Manufacturing systems, Mccraw Hill,lSBN- 978-0-070-60743-9.4. Petruzella F D (1989), Programmable Logic Controllers, McCraw Hill,lSBN- 978-0-071-06738-6.

Reference Rooks

l. John W. (1980) Programmable Confollers - hinciples and Applications - Menill Publ.Co, NewYork, ISBN- 978-0-l 304 I 672-82. Alan Overby (2010), CNC machining Handbook, McGraw Hill Professional, ISBN- 978-0-071-62302-53. Barry Leatham - Jones (1986), Introductions to Computer Numerical Control, Pitman, London -John willey & Sons,lSBN- 978-0-132-79497-84. Reinbold U, Blume C and Dilmann R (1985), Computer Integated Mfg. Technology & SysteFsi:i-*,\-Marcel Dekker, ISBN- 978-0-824-77403-5. ,,r'. I -*..r:,},

!or'tlcl oo*Kl B't"t' ll'"/ 4:,Ul#)t"

Page 31 of 52 c

( alalug l)escriptionAs a student of CAD/CAM program, the students need to have thorough knowledge ofcomputer aided manufacturing. This course gives an account of current trends inmanufacturing and automation. The fundamentals ofCNC machines and their constructionalfeatures are explored. The students also leam programming for CNC machines and robottechnolos/ in this course.

Ersiry, Uttar Pradesh

('()ursc Content

(lnil l: Introduction to CAM and automation 9lecture hoursCurrenl trends in Manufacturing Engineering, the product cycle and CAD/CAM, automationand control, basic elements of an automated system, power to accomplish the automaticprocess, program of instructions, control system, advanced automation functions, safetymonitoring, maintenance and repair diagnostics, error det€ction and recovery, Ievels ofautomation.

L rrit ll: Fundamentals of CNC machines S lecture hoursBasic Components of CNC system - Part programming, Machine control unit, Machine tool -Historical developments and their role in control of machine tools, Classification of NC /CNC systems - Based on type of Control (PTP\C\L), method of programming, Directnumerical control (DNC), adaptive control machining system

t nil lll: Constructional Features ofCNC Machines 8lecture hours

Design considerations of CNC machines for improving machining accuracy-Structuralrnembers-Slide ways - Sides linear bearings - Ball screws - Spindle drives and feed drives -work holding devices and tool holding devices -Automatic Tool changers. Feedback devices -

Principles of Operation-Machining Centres - Tooling for CNC machines.

t nit l\': Programming for CNC Machines 9 lecture hoursNumerical control codes - Standards - Manual Programming - Canned cycles and subroutines- Computer Assisted Programming, CAD / CAM approach to NC part programming - APTlanguage, machining from 3D models.

I it \: Robot Technology 6lecture hours

lntroduction, robot physical configurations, Basic robot motion, technical features,

programming the robot and languages, end effectors, robotic sensors, robot applications.

I nit \'l: System Devices Slecture hours

Drives, Feedback devices, lnterpolator systems, Control loop circuit elements

in point to point (PTP) and contouring system, InterPolation schemes for linear and circular

interpolations.

l\lode of livaluation.

ComponentsTheorv

Internal SEE

Marks 50

Total Marks t00

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Page 32 of 52

50

Ir

rvrCt)M50t3 Performance Modelling and Analysis ofManufacturing Systems

L T P C

Version 1.0 J 0 0 J

Pre-req uisites//ExposureCo-requisites

( ourse ObjcctiveI . To leam the fundamental aspects of automated manufacturing system, simulation and

computer control system.2. To develop the ability to formulate and analyze problems which are encountered in

manufacturing systems.

(lourse Outcomes

On completion ofthis course, the students will be able toCOI Value the importance of modelling and simulation in manufacturingCOZ Apply the understanding ofthe behaviour of dynamic and stochastic queuing systems

and discrete-event simulation concepts in modelling.CO3 Model automated manufacturing system "intelligently" and come up with highfidelity models.CO4 Develop the queuing models and Petri net models for solving manufacturingproblems.CO5 Produce codes for modelling and simulation based on the understanding ofthe course

CO6 Analyse material handling and AGV System.

( 'atakrg Description

'fhis course examines the state of the art in the use of stochastic network theory to developperformance models of modem manufacturing systems.The modelling and simulation ofautomated manufacturing systems is studied in this course. The discussion further goes to

study the study the stochastic processes in manufacturing, the queuing models and networks

and the Petri nets.

l ert Books& Refercnces Books

I . N. Viswanadham and Y. Narahari (1994), Performance Modeling of Automated

Manufacruring Systems, Prentice hall of India, New Delhi, ISBN-2. K.S. Trivedi (1982), Probability and Statics with Reliability, Queuing and Computer Science

Applications, Prentice Hall, New Jersey, ISBN- 978- l -600-215 l8-63. S.C. Gupta and V.K. Kapoor (1988), Fundamentals Mathematical Statics", 3 rd Edition,

Sulton chand and sons, New Delhi, ISBN-978-8-170- 14791-6

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',Page 47 of 52

('orrrsc ('ontenl

I nit l: Manufacturing systems and simulation l0 lecture hoursModeling automated manufacturing systems- role of performance modeling-performancemeasures- performance modeling tools- Simulation models- Analltical models. Automatedmanufacturing systems- introduction product cycle-manufacturing automation- Economics ofscale and scope. Manufacturing system- input-output model- plant configurations.Performance measures- manufacturing lead time- work in process-machine utilizationthroughput- capacity- flexibility- performability- quality. Computer control system- controlsystem architecture- factory communications- local area networks- factory network- opensyslem interconnection model- net work to network interconnections- manufacturingautomation protocol- data base management system.

I nil II: Manufacturing process 9lecture hours

Examples of Stochastic processes- Poison process, Discrete time Markov Chain models-Definitions and notation- Sojourn Times in States- Examples of DTMCs in manufacturing-Chapman-Kolmogorov equation- Steady state analysis. Continuous Time Markov chainmodels- Definition and notation-Sojourn times in states- Examples of CTMCs inmanufacturing- Equation for CTMC evolution-Markov model of a transfer line- Birth andDeath Process in manufacturing

t rnit lll: Queuing models 6 lecture hours

Notation for queues- Examples of queues in manufacturing-Performance measures-theM/M/m queue- queues with general distributions- queues with breakdowns- Analysis of a

fl exible machining center.

t nit IV: Queuing networks 7lecture hoursExamples of queuing network models in manufacturing- Little's Law in queuing networks-Open queuing network- closed queuing networks- Product form queuing networks.

I IIit \,: PETRI NETS 6 lecture hours

Classical Pehi nets- Stochastic Petri net- Generalized stochastic Petri nets modeling ofKANBAN system- Manufacturing models.

llnit Vl: Material handling and AGV systems T lecture hours

lntroduction- types, principles of material handling - Equipment selection,

conveyor analysis, closed loop conveyor- AGV systems - Design and

operation of AGV, vehicle requirements analysis- pallet sizing and loading

Mode of llvaluation

Theon'

Internal SEE

Marks 50 50

Total Marks 100

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cPage 48 of 52

L*--t/

Components

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C()URSE CONTENT

Unit I: Metal Casting Processes 10 lecture hours

Manufacturing- selecting manufacturing proceps - global competitiveness of manufacturing costs -Fundamentals of materials- their behavior and manufacturing properties - Ferrous metals and alloys - Nonferrous metals and alloys -Fundamentals of metal casting - Fluidity of molten metal - Solidification time -Sand casting - Shell mold casting - lnvestment casting - Plaster mold casting - Ceramic mold casting - Diecasting - Centrifugal casting - Melting practice and fumaces - Defects in sasting - Testing and inspection ofcasting.Unit II: Joining Processes S lecture hours

Metal fusion welding processes - Oxyfuel gas welding - Arc welding processes - Consumable electrode:SMAW- SAW - GMAW - FCAW - Electro gas welding - Electro slag welding - Non-consumableElectrode: GTAW- AHW- PAW - EBM - LBM - Solid state welding processes: Ultrasonic welding -Friction welding - Friction stir welding -Resistance welding - Weld quality - Testing welded joints.Unit III: Metal Forming Processes 6lecture hours

Cold and Hol working: Rolling - Forging - Extrusion - Drawing - Sheet metal forming processes - HighEnergy Rate Forming Processes: Explosive Forming - Electro Hydraulic Forming - Electro MagneticForming.Unit IV: Processing of Powder Metals, Ceramics and Glass 5 lecture hours

Production of metal powders: Compaction - Sintering and Finishing - Design considerations for powdermetallurgy and Process capability - Shaping of ceramics - Forming and shaping of glass - Designconsiderations for ceramics and glass - Processing of superconductors.Unit V: Processing of Plastics and Composite Materials 6lecture hours

Types ofPlastics - Types of Molding: Injection molding - Blow molding - Compression molding - Transfermolding - Thermoforming - Reinforced plastics - Metal Matrix Composites - Ceramic Matrix Composites.Module VI: Machining Processes & RP/RT 5 lecture hours

Various Types of Important Machining Processes, Rapid Prototyping processes, Rapid Toolingtechniques.

ILJy, uttar Pradesh

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110

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