Denso Starter and Component Parts - Metro Auto Industrial Inc.

38
HARLEY-DAVIDSON Denso Starter Denso Starter and and Component Parts Component Parts 2128 Pomona Blvd., Pomona, CA 91768 USA Toll Free: 1-800-263-8761 Fax: 1-800-799-0838 www.metroautoinc.com Metro Auto Industrial, Inc. BG-S007 May 2008

Transcript of Denso Starter and Component Parts - Metro Auto Industrial Inc.

HARLEY-DAVIDSONDenso StarterDenso Starter

andandComponent PartsComponent Parts

2128 Pomona Blvd., Pomona, CA 91768 USAToll Free: 1-800-263-8761 Fax: 1-800-799-0838

www.met roau to i nc . com

Metro Auto Industrial, Inc.

BG-S007May 2008

w w w . m e t r o a u t o i n c . c o m

D e n s o S t a r t e r a n d C o m p o n e n t P a r t sHARLEY-DAVIDSONHARLEY-DAVIDSON

Table of Contents

BUYERS’ GUIDE

Chromed Parts Number List ing

Metro Parts Number List ing

. . . . . . . . . . . . . . . . . . . . . . . . . . . 29

. . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31

STARTER

Drive End Housing

C.E. Cover

Solenoid Assy. & Component Parts

Drive & Component Parts

Field Case Assy. & Parts

Armature & Parts

Brush Holder Assy. & Parts

Gasket, Seal & Insulator

Miscel laneous

Repair Ki t

Hardware

.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

. . . . . . . . . . . . . . . . . . 7-14

.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21- 2 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27- 28

INTERCHANGE

StarterBuyers’ Guide

DENSO DENSO

HD-0100CStarter

ChromedFor:

Note:

Denso OSGR Starter-Silver Body1.4kw 12V CW Chromed 100% New

HD-0100Starter

For:

Note:

Denso OSGR Starter-Silver Body1.4kw 12V CW Silver Body100% New

Not Available Now

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.1

HD-0101Starter

For:

Note:

Denso OSGR Starter-Silver Body1.4kw 12V CW for Indian bike1/4-20 Shaft for 1993-8910-32 Shaft for Present -1994 Silver Body100% New

HD-0103Starter

For:

Note:

Denso OSGR Starter-Gold Case2.0kw 12V CW for most custom bike; basic to Choppers,majority need chrome.Gold Case100% New

HD-0110Starter

ChromedFor:

Note:

Denso OSGR Starter 1.4kw 12V CW Chromed 100% New

HD-0111Starter

ChromedFor:

Note:

Denso OSGR Starter-Silver Body1.4kw 12V CW Chromed 100% New1/4-20 Shaft or10-32 Shaft

HD-0200CStarter

ChromedFor:

Note:

Denso OSGR Starter-Waffl e Type1.6kw 12V CW Chromed 100% New1989 - up “Billet Starter”

173522BStarter

Black PaintedFor:

Replace:OE:

Lester:Note:

Denso OSGR Starter-Steel Back1.0kw 12V CW, 9T 31505-81028000-73017352Black Painted190-6020

176322Starter

For:

Replace:OE:

Lester:Note:

Denso OSGR Starter-Steel Back1.2w 12V CW, 9T 31391-91, 31391-91A128000-84517632190-3411991-on Sportster 883cc & 1200cc

No PhotoAvailable

No PhotoAvailable

StarterBuyers’ Guide

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.2

176322BStarter

Black PaintedFor:

Replace:OE:

Lester:Note:

Denso OSGR Starter-Steel Back1.2w 12V CW, 9T 31391-91, 31391-91A128000-84517632190-3411991-on Sportster 883cc & 1200cc

189051Starter

Black Wrinkle PaintedFor:

Replace:OE:

Lester:Note:

Denso OSGR Starter-Silver Body1.4w 12V CW, 9T 31619-06

18905190-62012006-on Dana2007-on Softail & Touring

Drive End HousingBuyers’ Guide

51-82267Drive End Housing

For:

OEM:Lester:

Note:

Denso 1.2kw 12V OSGR Starter, RA Type128000-84517632Harley-Davidson Sportster or Bulles 1985-2005, 1200 cc

51-82212CDrive End Housing

ChromedFor:

Note:

Denso 1.2kw OSGR Series StarterOriginal use 51-82212; Black Paint use 51-82212B

51-82220CDrive End Housing

ChromedFor:

OEM:Lester:

Note:

Denso 1.2kw Series Starter128000-82217629Original use 51-82220

51-82218Drive End Housing

For:

OEM:Lester:

Denso 1.0kw, 1.2kw 12V CW Series Starter128000-57517617

51-82212BDrive End Housing

Black PaintedFor:

Note:

Denso 1.2kw OSGR Series StarterOriginal use 51-82212; Chrome use 51-82212C

51-82220Drive End Housing

For:OEM:

Lester:Note:

Denso 1.2kw Series Starter128000-82217629Chrome use 51-82220C

51-82217Drive End Housing

For:

OEM:

Lester:

Denso 1.0kw 12V CW Series Starter028000-730; 128000-26917352

51-82212Drive End Housing

For:

Note:

Denso 1.2kw OSGR Series StarterBlack Paint use 51-82212B; Chrome use 51-82212C

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.3

No PhotoAvailable now

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.4

Drive End HousingBuyers’ Guide

51-82270CDrive End Housing

ChromedFor:

Note: Original use 51-82270

51-82270Drive End Housing

For:

Note: Chrome use 51-82270C

51-82281Drive End Housing

For:

For:

OEM:Lester:

Note:

Denso 1.4kw 12V OSGR Starter, RA Type2006-on Dana2007-on Softail & Touring31619-0618905

51-82293Drive End Housing

For:

For: OEM:

Lester:Note:

Denso 2.0kw 12V OSGR Starter, Gold Case typeCustom Bike

used on HD-0103

51-82295Drive End Housing

For:

For: OEM:

Lester:Note:

Denso 1.2kw/1.4kw 12V OSGR,Silver typeCustom Bike

used on HD-0101, use w/53-82295 Adaptor

C.E. CoverBuyers’ Guide

52-82103C. E. Cover

For:Lester:

Note:

Denso 1.4KW Series Starter16236, 16248, 16249, 16578 etc.early type

52-82110CUC. E. CoverChromed

For:Note:

Denso 1.4kw Series Starterwo/Drain hole.Black Painted use 52-82110BU

52-82110CC. E. CoverChromed

For:Note:

Denso 1.4kw Series StarterOriginal use 52-82110; Black Painted use 52-82110B

52-82110C. E. Cover

For:Note:

Denso 1.4kw Series StarterBlack Painted use 52-82110B; Chromed use 52-82110C

52-82118CC. E. CoverChromed

For:Lester:

Note:

Denso 1.4kw Series Starter17422, 17525Original use 52-82118

52-82110BUC. E. Cover

Black PaintedFor:

Note:Denso 1.4kw Series Starterwo/Drain hole.Chromed use 52-82110CU

52-82118C. E. Cover

For:Lester:

Note:

Denso 1.4kw Series Starter17422, 17525Chromed use 52-82118C

52-82110BC. E. Cover

Black PaintedFor:

Note:Denso 1.4kw Series StarterOriginal use 52-82110; Chromed use 52-82110C

52-82102C. E. Cover

For:Lester:

Note:

Denso 1.0KW Series Starter16761, 16821, 16826, 17050, 17143early type

5* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

No PhotoAvailable now

52-82133CC. E. CoverChromed

For:Lester:

Note:

Denso 1.4kw OSGR Starter17517Original use 52-82133.

52-82126C. E. Cover

For:Note:

Denso 1.4kw Series StarterChromed use 52-82126C

52-82133C. E. Cover

For:Lester:

Note:

Denso 1.4kw OSGR Starter17517Chromed use 52-82133C.

52-82118UCC. E. CoverChromed

For:Lester:

Note:

Denso 1.4kw Series Starter17422, 17525wo/Drain holeOriginal use 52-82118U

52-82126CC. E. CoverChromed

For:Note:

Denso 1.4kw Series StarterOriginal use 52-82126

52-82118UC. E. Cover

For:

Lester:Note:

Denso 1.4kw Series Starter17422, 17525wo/Drain holeChromed use 52-82118UC

C. E. CoverBuyers’ Guide

6* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

Solenoid AssemblyBuyers’ Guide

53-8250Solenoid Assembly(Silver Body use)

For:

OEM:Lester:

Note:

Denso 1.2kw OSGR Series Starter228000-25518199Housing from 53-82121.

53-8201Solenoid Assembly(Silver Body use)

For:

Lester:Note:

Denso 1.2kw, 1.4kw Series Starter17197, 17465Components included:53-82115 Solenoid Housing66-82120 Cover66-82125 Plunger Assy.66-82135 Gasket66-82136 Insulator66-82142 Solenoid Coil Assy.66-82155 Stack66-82156 Back Plate66-82157 Insulator71-82117 Drain Tube71-82143 O-Ring72-82104 Insulator (Int.)72-82109 Insulator (Ext.)76-82132 Connector76-82161 Switch Terminal79-82001 Motor Terminal Repair Kit79-82002 Motor Terminal Repair Kit79-82202 Plunger Repair Kit84-82110 Contact Bolt84-82119 Contact Bolt84-82131 Screw85-82107 Hex Nut85-82012F Flange Nut85-82110 Split Lock Washer85-82119 Wave Washer

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.7

53-8272Solenoid Assembly(Waffl e Type use)

For:OEM:

Lester:Note:

Denso 1.6kw OSGR Starter

Modify type for custom bike

53-8274CSolenoid Assembly(Silver Body use)

For:OEM:

Lester:Note:

Denso 1.2kw, 1.4kw OSGR Starter228000-25518199Housing from 53-82121.Chrome use 53-8274C.Metro# HD-0100C same unit.

53-8270Solenoid Assembly(Silver Body use)

For:OEM:

Lester:Note:

Denso 2.0kw OSGR Starter

Housing from

53-8273Solenoid Assembly

(Gold Case use)For:

OEM:Lester:

Note:

Denso 2.0kw OSGR Starter

53-8275Solenoid Assembly(Silver Body use)

53-8277Solenoid Assembly

(Gold Case use)For:

OEM:Lester:

Note:

Denso 2.0kw OSGR Starter

For:OEM:

Lester:Note:

Denso 2.0kw OSGR Starter

Housing from

No PhotoAvailable now

Solenoid Component PartsBuyers’ Guide

Solenoid Housing Solenoid Housing Solenoid Housing

53-82121CSolenoid Housing

ChromedFor:

OEM:Lester:

Note:

Denso 1.2kw Series Starter228000-25518199Original use 53-82121

53-82118Solenoid Housing

For:

Lester:

Note:

Denso 1.4kw OSGR Series Starter17202, 17216, 17466, 17549, 17573, 17574, 17785Chromed use 53-82118C

53-82115Solenoid Housing

For:

Lester:Note:

Denso 1.2kw, 1.4kw Series Starter17197, 17465Assembly use 53-8201Black Painted use 53-82115B;Chromed use 53-82115C

53-82121Solenoid Housing

For:OEM:

Lester:Note:

Denso 1.2kw Series Starter228000-25518199Chromed use 53-82121C

53-82115CSolenoid Housing

ChromedFor:

Lester:Note:

Denso 1.2kw, 1.4kw Series Starter17197, 17465Original use 53-82115; Black Painted use 53-82115B

53-82107CSolenoid Housing

ChromedFor:

Note:Denso 1.4kw Series StarterEarly Typewo/Holes (universal type)Original use 53-82107C

53-82118CSolenoid Housing

ChromedFor:

Lester:

Note:

Denso 1.4kw OSGR Series Starter17202, 17216, 17466, 17549, 17573, 17574, 17785Original use 53-82118

53-82115BSolenoid Housing

Black PaintedFor:

Lester:Note:

Denso 1.2kw, 1.4kw Series Starter17197, 17465Original use 53-82115; Chromed use 53-82115C

53-82107Solenoid Housing

For:Note:

Denso 1.4kw Series StarterEarly Typewo/Holes (universal type)Chromed use 53-82107C

8* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

No PhotoAvailable now

Solenoid Component PartsBuyers’ Guide

Solenoid Housing Misc. Misc.

53-82215CSolenoid Housing

ChromedFor:

OEM:Lester:

Note:

Denso

66-82120CCover - Solenoid Housing

ChromedFor:

Note:Denso 1.4kw Series StarterLate type;Gasket use 66-82135Original use 66-82120

66-82110Cover - Solenoid Housing

For:

Note:

Denso 1.0kw, 1.4kw Series StarterEarly type;Gasket use 66-82102 (Rubber)Chromed use 66-82110C

66-82120Cover - Solenoid Housing

For:Note:

Denso 1.4kw Series StarterLate type;Gasket use 66-82135Chromed use 66-82120C

66-82109CCover - Solenoid Housing

ChromedFor:

Note:Denso 1.4kw Series StarterEarly typeGasket use 66-82101 (Paper)Original use 66-82109

66-82110CCover - Solenoid Housing

ChromedFor:

Note:

Denso 1.0kw, 1.4kw Series StarterEarly type;Gasket use 66-82102 (Rubber)Original use 66-82110

66-82109Cover - Solenoid Housing

For:Note:

Denso 1.4kw Series StarterEarly typeGasket use 66-82101 (Paper)Chromed use 66-82109C

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.9

No PhotoAvailable now

53-82206Solenoid Housing(Waffl e Type use)

For:OEM:

Lester:Note:

Denso OSGR 1.6kw Starters

Back with cut hole for Terminal Wire use.This is for modify type, custom bike use.Assembly use 53-8272 or 53-8272C

Solenoid Component PartsBuyers’ Guide

Misc. Misc. Misc.

66-82165Cover - Solenoid Housing

For:

Lester:

Note:

Denso 1.8kw, 2.0kw, Denso OSGR Starters17533, 17535, 17581, 17669, 17672, 17706, 17748, 18198Late type;Gasket use 66-82166

66-82101Gasket - Cover

PaperFor:

Note:Denso 1.4kw Series StarterEarly type

66-82102Gasket - Cover

BubberFor:

Note:

Denso 1.0kw, 1.4kw Series StarterEarly Type

66-82166Gasket - Cover

BubberFor:

Lester:Note:

Denso 1.8kw, 2.0kw OSGR Starter17665, 17672

66-82135Gasket - Cover

BubberFor:

Note:Denso 1.4kw Series StarterLate type

66-82103Plunger Assembly

For:

Dim.:

Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW OSGR Starters95.5mm OAL; 36.8mm Contact Disc ODContact Disc use 66-82131H

66-82176Plunger Assembly

For:

Dim.:

Note:

Denso 1.8kW, 2.0kW OSGR Starters95.9mm OAL; 36.8mm Contact Disc ODContact Disc use 66-82131H

66-82125Plunger Assembly

For:

Dim.:

Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 2.0kW OSGR Starters96.7mm OAL; 34.8mm Contact Disc ODContact Disc use 66-82134H

66-82126Plunger Assembly

For:

Dim.:

Note:

Denso 1.2kW, 1.4kW OSGR Starters125mm OAL; 34.8mm Contact Disc ODContact Disc use 66-82134H

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.10

Solenoid Component PartsBuyers’ Guide

Misc. Misc. Misc.

66-82131HContact Disc - Plunger

CopperFor:

Dim.:Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW OSGR Starters36.8mm ODfor repair 66-82103, 66-82176 plunger assys.

66-82134HContact Disc - Plunger

CopperFor:

Dim.:Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 2.0kW OSGR Starters34.8mm ODfor repair 66-82125, 66-82126 plunger assys.

66-82136Insulator - Plunger

For:Dim.:Note:

Denso 1.4kw Series Starter1.2mm ThickWhite color

66-82136RInsulator - Plunger

For:Dim.:Note:

Denso 1.4kw Series Starter1.2mm ThickRed color

66-82162Insulator - Plunger

For:Dim.:Note:

Denso Series Starter1.6mm Thick

66-82175Insulator - Plunger

For:Dim.:Note:

Denso 2.0kw Series Starter

66-82177Insulator - Plunger

For:Dim.:

Note:

DensoSeries Starter53.4mm W x 38.95mm H22.8mm ID Hole1.24mm ThicknessRed Color

69-82120Return Spring - Plunger

For:Dim.:

Lester:Note:

Denso Series Starter5.4mm ID x 7.2mm OD61mm L0.9mm Wire Dia.17197

69-82111Return Spring - Plunger

For:Dim.:

Lester:Note:

Denso Series Starter5.3mm ID x 7.25mm OD87.5mm L16978

11* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

No PhotoAvailable now

No PhotoAvailable now

Solenoid Component PartsBuyers’ Guide

Misc. Misc. Misc.

66-82171Solenoid Coil

12 VoltFor:

OEM:

Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW OSGR StartersDelco 1998578, 10455702; Denso 128000-190, -283, -457, -495, -556, -557, -569, -746; 228000-024, -273, -274, -275Double wire on left side, single wire on right side

66-82142Solenoid Coil

12 VoltFor:

Note:

Denso 1.2kW, 1.4kW, 1.8kW OSGR StartersDouble wire on left side, single wire on right side

66-82141Solenoid Coil

12 VoltFor:

Note:

Denso 1.2kW, 1.4kW OSGR StartersDouble wire on right side, single wire on left side

66-82148Gasket - Solenoid Coil

For:

Note:

Denso 1.2kW, 1.4kW, 1.8kW OSGR Startersused on 66-82141, 66-82142 Solenoid Coil

66-82142KSolenoid Coil Kit Assembly

12 VoltFor:

Note:

Denso 1.2kW, 1.4kW, 1.8kW OSGR StartersDouble wire on left side, single wire on right side

84-82519Rivet - Plunger

For:Dim.:Note:

Denso 2.5kw Series Starter3/16 X 19/32 Lused w/66-82533 Retainer

66-82533Retainer - Plunger

For:Dim.:Note:

Denso 2.5kw Series Starter5mm Holeused w/84-82519 Rivet

76-82185Ball - Plunger

For:Dim.:Note:

Denso Series Starter9mm Dia.

76-82182Ball - Plunger

For:Dim.:Note:

Denso Series Starter8.7mm Dia.

76-82182-1Ball - Plunger

For:Dim.:Note:

Denso Series Starter7.9mm Dia.

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.12

Solenoid Component PartsBuyers’ Guide

Misc. Misc. Misc.

66-82161Back Plate

For: Denso 1.4kw Series Starter

66-82114HContactCopper

For:

Dim.:

Denso 1.2kw, 1.4kw, 1.8kw Series Starter8mm Hole

66-82143ContactCopper

For:Dim.:OEM:Note:

Denso Series Starter8mm Hole128000-575used w/66-82106 Contact

66-82106ContactCopper

For:

Dim.:

Denso 1.0kw, 1.4kw, 2.0kw Series Starter8mm Hole

66-8156Back Plate

For:Note:

Denso Series StarterLate model; used with 66-82155 Bracket

66-82504Bracket

For:Note:

Denso 2.5kw Series StarterEasy press design

66-82155Bracket

For:Note:

Denso Series StarterLate model; used with 66-82156 Back Plate

66-82150Bobbin - Solenoid Coil

For:

Note:

Denso 1.2kW, 1.4kW, 1.8kW OSGR Startersw/4 Pin leg;for 66-82141, 66-82142 Solenoid Coil

66-82149Tube - Solenoid Coil

For:

Dim.:Note:

Denso 1.2kW, 1.4kW, 1.8kW OSGR Starters22mm OD x 36mm OALused on 66-82141, 66-82142 Solenoid Coil

13* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

84-82119Contact Bolt

Steel w/Copper PlatedFor:

Dim.:Note:

Denso OSGR StarterM8 x 1.25 x 33mm Lw/Dog point

84-82115Contact Bolt

CopperFor:

Dim.:Note:

Denso OSGR StarterM8 x 1.25 x 24mm LSimilar to 84-82114, except84-82114 material is Copper-plated Steel

84-82129Contact Bolt

Steel w/Copper PlatedFor:

Dim.:OEM:

Denso OSGR StarterM8 x 1.25 x 34.5mm L228000-296

Solenoid Component PartsBuyers’ Guide

Misc. Misc.

84-82114Contact Bolt

Steel w/Copper PlatedFor:

Dim.:Note:

Denso OSGR StarterM8 x 1.25 x 24mm LSimilar to 84-82115, except84-82115 material is Copper

66-82157Insulator - Contact

PaperFor:

OEM:Lester:

Note:

Nippondenso IF AlternatorsxxAmp, xxmm Stator OD

66-82179ContactCopper

For:Dim.:OEM:

Lester:Note:

Denso 2.0kw Series Starter8mm Hole128000-73817189used w/66-82106 Contact

84-82110Contact Bolt

Steel w/Copper PlatedFor:

Dim.:Note:

Denso OSGR StarterM8 x 1.25 x 26mm LSimilar to 84-82113, except 84-82113 material is Copper.

84-82113Contact Bolt

CopperFor:

Dim.:Note:

Denso OSGR StarterM8 x 1.25 x 26mm LSimilar to 84-82110, except 84-82110 material is Copper-plated Steel.

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.14

Drive and Component PartsBuyers’ Guide

54-82007-GClutch Gear - Clutch

CW, 10-SPLFor:

Note:

Denso 1.2kw, 1.4kw Series Starterfor 54-82007 Clutch

6-10442Bearing - Drive(Bearing# 6004)

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter20mm ID x 42mm OD12mm T

54-82007Clutch Assembly

CW, 10-SPLFor:

Dim.:Note:

Denso 1.2kw, 1.4kw Series Starter52mm OALComponents Inclused:1pcs of 54-82007-G Gear1pcs of 54-82004 Sleeve5pcs of 54-82002 Spring5pcs of 54-82005 Roller

54-82141Idle Gear

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter22mm ID x 35.9mm Gear OD11.9mm L

6-90442Bearing - Drive(Bearing# 6904)

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter20mm ID x 37mm OD9mm T

54-82103Pinion Gear

11-T, CWFor:

Dim.:

Denso 1.2kw, 1.4kw Series Starter29.5mm Gear OD x 23mm L

54-82007-KClutch Kit

CW, 10-SPLFor:

Dim.:Note:

Denso 1.2kw, 1.4kw Series Starter52mm OALComponents Inclused:1pcs of 54-82007-G Gear1pcs of 54-82004 Sleeve5pcs of 54-82002 Spring5pcs of 54-82005 Roller

Photo Not Available

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.15

Drive and Component PartsBuyers’ Guide

76-82109Retainer Ring - Drive

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter11.5mm ID x 14.7mm OD

54-82005ARoller - Clutch

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter7.4mm OD x 12.8mm L

54-82001Spring - Clutch Shaft

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter16.2mm OD x 61mm L1.2mm Wire Dia.

62-82002Bushing - Drive

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter22.7mm ID x 28.5mm OD5.8mm T

54-82005Roller - Clutch

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter7.4mm OD x 13mm L

54-82004Sleeve - Clutch

For:

Dim.:Note:

Denso 1.2kw, 1.4kw Series Starter13.5mm ID x 52.5mm LHeat Treated material

62-82001Bushing - Drive

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter23.2mm ID x 28.5mm OD4mm T

54-82002Spring - Clutch Roller

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter12mm W x 15mm L x 6.3mm T0.72mm Wire Dia.

54-82003Shaft - Drive

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter83mm OAL

54-82197Shaft - Drive

For:

Dim.:Note:

Denso 1.2kw, 1.4kw Series Starter83mm OALSimilar to 54-82003 except 54-82197 with 10-32 Hole

54-82196Shaft - Drive

For:

Dim.:Note:

Denso 1.2kw, 1.4kw Series Starter83mm OALSimilar to 54-82003 except 54-820196 with 1/4-20 Hole

16* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

Drive and Component PartsBuyers’ Guide

76-82111Spring - Pinion

For:

Dim.:

Denso 1.2kw, 1.4kw, 2.0kw Series Starter16.5mm OD x 11mm L1.5mm Wire Dia.

76-82112Gear Plate - Pinion

For:

Note:

Denso 1.2kw, 1.4kw, 2.0kw Series Starter

76-82110Stop Collar - Drive

For:

Dim.:

Denso 1.2kw, 1.4kw Series Starter12.9mm ID x 17.8mm OD

17* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

Field Case Assembly and PartsBuyers’ Guide

Field Case Assembly Field Case Assembly Misc.

59-82201Field Coil

w/BrushesFor:

Dim.:OEM:

Lester:

Note:

Denso 2.0kw OSGR Series Starter60mm Height x 20mm Width028000-70016739, 17189, 17314, 17360, 17373used on 57-8211C Field Case Assy.

57-8203Field Case Assembly

For:

Note:

Denso 1.8kw OSGR Series Starterfi ts on Denso OSGR Silver Body starters

57-82102Field Case Housing

For:Note:

Denso 1.4kw Series Starterfi ts on Denso OSGR Gold Case starters

57-8211CField Case Assembly

ChromedFor:

Note:

Denso 2.0kw OSGR Series StarterHigh performancefi ts on Denso OSGR Gold Case starters

57-8201CField Case Assembly

ChromedFor:

Note:Denso 1.4kw Series StarterLate type;Original use 57-8201fi ts on Denso OSGR Silver Body starters

57-82101Field Case Housing

w/Back plateFor:

Note:Denso 1.4kw Series Starterw/52-82103 CE Plate

57-8205Field Case Assembly

For:

Lester:

Note:

Denso 1.2kw OSGR Series Starter16878, 17197, 17202, 17204, 17285, 17460, 17464, 17465, 17487, 17526, 17531, 17536, 17537, 17570, 17571, 17584, 17687, 17697, 17716, 17737, 17777, 17784, 17793, 18199for Silver short body use

57-8201Field Case Assembly

For:Note:

Denso 1.4kw Series StarterLate type;Chromed use 57-8201Cfi ts on Denso OSGR Silver Body starters

18* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

57-8202Field Case Assembly

For:Note:

Denso 1.2kw Series Starterto replace to Early Type 1.0kw Steel Back

Armature and PartsBuyers’ Guide

Armature Armature Misc.

61-8203Armature

12 Volt, 9-SplinesFor:

Dim.:Lester:

Note:

Denso 2.0kw OSGR Starter160mm OAL; 15mm Shaft OD17533, 17581, 17706, 17748, 181989 Tooth Version

61-82201Commutator - Armature

23 BarsFor:

Dim.:

Note:

Denso OSGR Series Starter14mm ID, 35.6mm OD,44.2mm Height

61-82202Armature

12 Volt, 19-SplinesFor:

Dim.:Replace:

Note:

Denso 2.0kw OSGR Starter167mm OAL; 10mm Shaft OD028200-2140w/Bearing

61-8205Armature

12 Volt, 9-SplinesFor:

Dim.:Lester:

Note:

Denso 1.2kw OSGR Starter118mm OAL; 15mm Shaft OD16878, 17197, 17202, 17204, 17285, 17460, 17487, 17526, 17531, 17536, 17537, 17570, 17571, 17584, 17687, 17697, 17716, 17737, 17784, 17793for short body use

6-60842Bearing - Armature

(Bearing# 608)For:

Dim.:

Note:

Denso OSGR Series Starter8mm ID x 22mm OD7mm T

61-82202NArmature

12 Volt, 19-SplinesFor:

Dim.:Replace:

Note:

Denso 2.0kw OSGR Starter167mm OAL; 10mm Shaft OD028200-2140w/2-Side Bearing

6-10242Bearing - Armature

(Bearing# 6002)For:

Dim.:

Note:

Denso OSGR Series Starter15mm ID x 32mm OD9mm T

61-8201Armature

12 Volt, 9-SplinesFor:

Dim.:Lester:

Note:

Denso 1.4kw OSGR Starter128mm OAL; 15mm Shaft OD16831, 17020, 17197, 17202, 17216, 17242, 17256, 17259, 17263, 17273, 17400, 17423, 17424, 17466, 17481, 17485, 17493, 17516, 17517, 17519, 17524, 17526, 17529, 17530, 17532, 17534, 17546, 17549, 17562, 17573, 17574, 17579, 17668, 17700, 17707, 17715, 17727, 17735, 17747, 17774, 17791Late type

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.19

Brush Holder Assembly and PartsBuyers’ Guide

Brush Holder Assembly Brush Holder Assembly Misc.

69-82122Brush Holder Assy.

12 Volt, CWFor:

Lester:

Note:

Denso 2.0kw OSGR Starter17533, 17581, 17706, 17711, 17876, 18004, 18139

69-82107Brush Holder Assy.

12 Volt, CWFor:

OEM:Lester:

Note:

Denso 1.4kw, 1.6kw OSGR Starter16600, 657, 737, 800, 802, 823, 831, 834, 835, 837, 884, 905, 906, 960, 979; 17002, 003, 020, 083, 084, 091, 117, 125, 129, 197, 202, 216, 255, 256, 259, 273, 422, 423, 424, 466, 481, 485, 493, 494, 516, 517, 519, 523, 524, 525, 526, 529, 530, 532, 546, 549, 562, 573, 574, 579, 619, 668, 700, 707, 727, 735, 747, 791for 67mm fi eld case length starter use

69-82113Spring - Brush Holder

For:

Dim.:Note:

Denso 1.0kw, 1.2kw, 1.4kw Series Starter8.20mm W

69-82103Brush Holder Assy.

12 Volt, CWFor:

Lester:Note:

Denso 2.0kw OSGR Starter16739, 16822, 17189, 17547Early type, golden case starter use

69-82106Brush Holder Assy.

12 Volt, CWFor:

Lester:

Note:

Denso 1.0kw, 1.4kw OSGR Starter16236, 16248, 16249, 16251, 16578, 16585, 16586, 16600, 16672, 16674, 16758, 16759, 16760, 17100Early type, golden case starter use

68-82010Brush - Brush Holder

For:

Dim.:

Note:

Denso 0.9kw, 1.0kw, 1.2kw, 1.4kw Series Starter7mm T x 16mm W 14mm L x 25mm LL

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.20

Gasket, Seal and InsulatorBuyers’ Guide

71-82101GBoot - Motor Lead

Gray colorFor:

Note:

Denso 1.0kw, 1.2kw, 1.4kw Series StarterBlue color use 71-82101HIvory color use 71-82156Black color use 71-82157

71-82119Drain Tube - C.E. Cover

For:

Lester:

Note:

Denso 1.0kW, 1.2kW, 1.4kW OSGR Starters16827, 16831, 16895, 17202, 17204, 17251, 17259, 17362, 17424, 17487, 17493, 17520, 17521, 17523, 17526, 17529, 17530, 17531, 17533, 17535, 17536, 17537, 17666, 17668, 17672, 17681, 17682, 17706, 17707, 17711Fits 6mm dia. hole w/ 2.7mm wall thickness

71-82117Drain Tube - C.E. Cover

For:

Lester:

Note:

Nippondenso 1.2kW, 1.4kW OSGR, PLGR Starters16831, 878;17020, 170, 197, 202, 203, 204, 216, 240, 242, 252, 253, 256, 259, 263, 273, 400, 423, 424, 460, 464, 465, 466, 481, 485, 487, 493, 516, 517, 519, 523, 524, 526, 529, 530, 531, 532, 533, 534, 535, 536, 537, 546, 547, 548, 562, 570, 571, 573, 574, 579, 581, 584, 668, 672, 679, 680, 687, 700, 707, 711, 715, 716, 727, 737, 747, 774, 777Fit 6mm dia. Hole w/ 2.2mm Wall Thickness

71-82156Boot - Motor Lead

Ivory colorFor:

Note:

Denso 1.0kw, 1.2kw, 1.4kw Series StarterBlue color use 71-82101HGray color use 71-82101GBlack color use 71-82157

71-82122Drain Tube - C.E. Cover

For:

Lester:Note:

Denso 1.2kW, 1.4kW, 3.0kW OSGR Starters17020Fits 12mm dia. hole w/ thin wall thickness

71-82118Drain Tube - C.E. Cover

For:

Lester:

Note:

Denso 1.4kW, 1.6kW OSGR Starters16674, 16790, 16831, 17125, 17298, 17422Fits 8mm Dia. Hole w/ 5mm Wall Thickness

71-82120Drain Tube - C.E. Cover

For:

Lester:

Note:

Denso 1.2kW, 1.4kW, 3.0kW OSGR Starters16834, 16835, 16881, 17002, 17020, 17084, 17125, 17202, 17204, 17215, 17256, 17285, 17422Fits 12mm dia. hole w/ 3.2mm wall thickness

71-82157Boot - Motor Lead

Black colorFor:

Note:

Denso 1.0kw, 1.2kw, 1.4kw Series StarterBlue color use 71-82101HGray color use 71-82101GIvory color use 71-82156

71-82101HBoot - Motor Lead

Blue colorFor:

Note:

Denso 1.0kw, 1.2kw, 1.4kw Series StarterGray color use 71-82101GIvory color use 71-82156Black color use 71-82157

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.21

No PhotoAvailable now

Gasket, Seal and InsulatorBuyers’ Guide

71-82160Grommet - Motor Lead

For:

Lester:

Note:

Denso 1.4kW, 1.6kW OSGR Starters16600, 16657, 16696, 16737, 16790, 16800, 16802, 16823, 16829, 16834, 16835, 16837, 16839, 16884, 16905, 16906, 16978, 16979, 17002, 17003, 17020, 17083, 17084, 17091, 17117, 17125, 17129, 17169, 17255, 17256, 17297, 17422, 17494, 17523, 17525, 17619

71-82130Grommet - Motor Lead

Gray ColorFor:

Lester:Note:

Denso 1.2kW, 1.4kW OSGR Starters17197Same with 71-82159 and 71-82169, except 71-82159 is black color71-82169 is Ivory color

71-82103HO-Ring

- Field CaseFor:

Dim.:

Lester:

Note:

Denso 1.0kW, 1.4kW, 1.8kW OSGR Starters69.5mm ID x 73.5mm OD 2mm W16236, 16248, 16249, 16251, 16578, 16585, 16586, 16600, 16672, 16674, 16696, 16739, 16758, 16759, 16760, 17100, 17169Square cut o-ring.Used in starters w/ internal thru bolts.

71-82159Grommet - Motor Lead

Black ColorFor:

OEM:Lester:

Note:

Denso 1.2kW, 1.4kW OSGR Starters17197Same with 71-82130 and 71-82169, except 71-82130 is Gray color71-82169 is Ivory color

71-82115Grommet - Motor Lead

For:

Dim.:Lester:

Note:

Denso OSFR Starter, 1.0kw, 1.4kw, 2.0kw, 2.2kw 8mm ID Hole, 81.5mm OAL16248, 16251, 16578, 16586, 16600, 16674, 16696, 16739, 16759, 16760, 16822, 17100, 17116, 17117, 17189, 17373, 17533, 17547

71-82163Grommet - Motor Lead

For:Dim.:

Note:

Denso OSGR Starter7mmID, 10.8mm Neck59.5mmOAL

71-82131Grommet - Motor Lead

For:

Dim.:Note:

Denso 1.2kW, 1.4kW OSGR Starters81mm OAL

71-82104Grommet - Motor Lead

For:

Dim.:Lester:

Note:

Denso 1.4kW, 2.0kW OSGR Starters69mm OAL16578, 16674, 16758, 16759, 17100, 17189, 17547

71-82169Grommet - Motor Lead

Ivory ColorFor:

Lester:Note:

Denso 1.2kW, 1.4kW OSGR Starters17197Same with 71-82130 and 71-82159, except 71-82130 is Gray color71-82159 is black color

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.22

Gasket, Seal and InsulatorBuyers’ Guide

71-82129O-Ring

For:Dim.:Note:

Denso Series Starter5mm ID x 9mm ODTerminal Post

71-82125Plug

- Solenoid HousingFor:

Note:Denso Series StarterS & R Terminal hole

71-82143O-Ring

For:Dim.:

Note:

Denso Series Starter8mm ID x 11.85mm OD2mm W

71-82139O-Ring

For:Dim.:

Lester:

Note:

Denso Series Starter17.2mmID x 19.7mmOD1.2mm W17485, 17554

71-82111Plug

- Solenoid HousingFor:

Note:Denso Series Starter Terminal hole

71-82126Plug

- Solenoid HousingFor:

Note:Denso Series StarterS & R Terminal hole

71-82141O-Ring

- Battery TermianlFor:

Dim.:

Note:

Denso OSGR Series Starter7.6mm ID x 11.2mm OD 1.8mm W

71-82128O-Ring

For:Dim.:Note:

Denso Series Starter4mm ID x 8mm ODused on 84-82116 screw

71-82106HO-Ring

- Field CaseFor:

Dim.:

Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 2.0kW OSGR Starters69mm ID x 73mm OD1.8mm W

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.23

Gasket, Seal and InsulatorBuyers’ Guide

72-82121Insulator

- Switch TerminalFor:

Dim.:Lester:

Note:

Denso 1.2kW, 1.4kW OSGR Starters11.7mm ID x 33.2mm OD17259, 17581, 17784, 17785, 17788, 17800, 17808, 17809, 18141, 18273, 18274

72-82104Insulator

- Terminal InternalFor:

OEM:Lester:

Note:

denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW OSGR Starters8mm ID x 6.25mm Thickused with 72-82101 or 72-82109 or 72-82118H external insulator

72-82119Insulator

- Field CoilFor:

Lester:Note:

Denso 1.4kW OSGR Starters17197used on 57-8201 Field Coil Assy.

72-82109Insulator

- Terminal ExternalFor:

Dim.:

Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW OSGR Starters11.5mm ID x 19.8mm OD6mm Thickused w/ 72-82104 insulator

72-82103Insulator

- Field CoilFor:

Lester:

Note:

Denso 1.4kW OSGR Starters16236, 16248, 16251, 16578, 16585, 16586, 16600, 16674, 16696, 16758, 16759, 16760, 17100, 17169Early type;Used in starters w/ internal Thru Bolts.

72-82118HInsulator

- Switch TerminalFor:

Dim.:Lester:

Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW OSGR Starters9mm ID x 22.7mm OD17485, 17493, 17495, 17519, 17520, 17521, 17523, 17524, 17525, 17529, 17530, 17531, 17532, 17533, 17534, 17535, 17536, 17537, 17666, 17668, 17672, 17687, 17700, 17706, 17707, 17715, 17716, 17727, 17737, 17747, 17774, 17777, 17791Used w/ 72-82104 internal insulator

72-82101Insulator

- Terminal ExternalFor:

Dim.:

Note:

Denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW OSGR Starters11.5mm ID x 21.8mm OD4mm Thickused w/ 72-82104 insulator

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.24

Miscellaneous partsBuyers’ Guide

76-82147Cage - Roller

For:

Dim.::Lester:

Note:

Denso 1.2kW, 1.4kW, 1.8kW, 2.0kW OSGR Starters21mm OD x 11.3mm L16831, 878, 888;17020, 170, 197, 202, 204, 216, 240, 242, 256, 259, 263, 273, 285, 400, 423, 424, 460, 464, 465, 466, 481, 485, 493, 516, 517, 519, 524, 526, 529, 530, 531, 532, 533, 534, 535, 536, 537, 546, 549, 562, 570, 571, 573, 574, 579, 581, 584, 665, 668, 672, 687, 700, 706, 707, 711, 715, 716, 727, 737, 747, 748, 774, 777, 791Used w/ 76-82104 roller.Similar to 76-82103 except 76-82103 has 13.2mm L.

76-82161Switch Terminal(Universal Type)

For:

Dim.:Lester:

Note:

Denso 1.2kw, 1.4kw OSGR Starter26.3mm OAL, 9.2mm Neck OD16831, 16878, 17197, 17240, 17256, 17259, 17263, 17400, 17423, 17424, 17460, 17465, 17481, 17524, 17562, 17570, 17571, 17735

76-82132Connector

- Solenoid CoilFor:

Dim.:Lester:

Note:

Denso Series Starters8mm ID17197 etc.used w/ 66-82142 solenoid coil

76-82133Connector

- Solenoid CoilFor:

Dim.:Lester:

Note:

Denso Series Starters8mm ID17216, 17466 etc.

76-82508HSwitch Terminal

For:

Lester:

Note:

Denso 1.0kw, 1.2kw, 1.4kw, 1.6kw, 2.0kw Starter16236, 16248, 16578, 16585, 16612, 17001, 17002, 17003, 17125, 17254, 17256, 17420, 17422, 17483, 17487, 17546Late type (High Profi le type)

76-82104Roller - Cage

For:

Dim.:Note:

Nippondenso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW, 2.2kW OSGR Starters6mm OD x 9.5mm LUsed in 76-82103, 76-82147 roller cage.

76-82103Cage - Roller

For:

Dim.:Note:

denso 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW, 2.2kW OSGR Starters21mm OD x 13.2mm LUsed w/ 76-82104 roller.Similar to 76-82147 except 76-82147 has 11.3mm L

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.25

Repair KitBuyers’ Guide

79-82202Repair Kit- Plunger

For:Note:

Denso Series Startercomponents included:66-82533 Retainer84-82519 Revit

79-82001Repair Kit

- Motor TerminalFor:

Note:Denso Series Startercomponents included:66-82106 Contact71-82129 O-Ring72-82101 Insulator72-82104 Insulator84-82115 Contact bolt85-82012F Unserrated Flange Nut85-82103 Hex Nut85-82119 Wave washer

79-82002Repair Kit

- Battery TerminalFor:

Note:Denso Series Startercomponents included:66-82114H Contact66-82157 Insulator71-82129 O-Ring72-82101 Insulator72-82104 Insulator84-82119 Contact bolt85-82012F Unserrated Flange Nut85-82103 Hex Nut85-82119 Wave washer

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.26

HardwareBuyers’ Guide

84-82116Screw

Phillips Pan Washer Headw/ O-Ring

For:Dim.:Note:

Denso 1.4kw late type starterM4 x 0.7 x 11mm Lfor Brush Holder use;O-Ring use 71-82128

84-82132Bolt

Phillips Hex Headw/ Split lock washer

For:Dim.:Note:

Denso Series starterM5 x 0.8 x 36mm L8mm Drive

84-82104Thru Bolt

Hex Washer Head

For:Dim.:Note:

Denso 1.4kw late type starterM6 x 1.0 x 137mm Lsame with 84-82104C, but 84-82104C has chromed.

84-82131Screw

Hex Headw/ Split lock washer

For:Dim.:Note:

Denso Series starterM4 x 0.7 x 12mm Lused on 66-82120 solenoid cover;same with 84-82131C, but84-82131C has chromed.

84-82131CScrew, Chromed

Hex Headw/ Split lock washer

For:Dim.:Note:

Denso Series starterM4 x 0.7 x 12mm Lused on 66-82120 solenoid cover.original use 84-82131.

84-82125Thru Bolt

Hex Washer Headw/ Chamfer point

For:Dim.:Note:

Denso Series starterM5 x 0.8 x 127mm L8mm Drive;same with 84-82125C, but 84-82125C has chromed.

84-82104CThru Bolt

Hex Washer HeadChromed

For:Dim.:Note:

Denso 1.4kw late type starterM6 x 1.0 x 137mm Loriginal use 84-82104.

84-82125CThru Bolt, ChromedHex Washer Headw/ Chamfer point

For:Dim.:Note:

Denso Series starterM5 x 0.8 x 127mm L8mm Drive;original use 84-82125.

* Manufacturers and suppliers’s names and their part numbers are for information purposes only.27

84-82127CThru Bolt

Hex Washer HeadChromed

For:Dim.:

Note:

Denso 1.4kw late type starterM5 x 0.8 x 126mm LM4.5 x 0.7 x 8mm L84-82127B Black Painted also available

HardwareBuyers’ Guide

85-82107Hex Nut

without chamferedFor:

Dim.:

Note:

Denso Series starterM8 x 1.25 x 4mm Thick14mm Drive similar to 85-82102 and85-82103, except85-82102 has 2-side chamfered,85-82103 has 1-side chamfered.

85-82119Wave Washer

For:Dim.:

Note:

Denso Series starter8.5mm ID x 16mm OD0.85mm Thickfor Terminal Post

85-82012FHex Nut

w/ Unserrated FlangeFor:

Dim.:

Note:

Denso Series starterM8 x 1.25 x 7.8mm Thick14mm Drive similar to 85-82012, except85-82012 has serrated fl ange.

85-82103Hex Nut

1-side chamferedFor:

Dim.:

Note:

Denso Series starterM8 x 1.25 x 4mm Thick14mm Drive similar to 85-82102 and85-82107, except85-82102 has 2-side chamfered,85-82107 without chamfer.

85-82110Split Lock Washer

For:Dim.:

Note:

Denso Series starter8mm ID x 14mm OD1.6mm Thickfor Terminal Post

85-82012Hex Nut

w/ Serrated FlangeFor:

Dim.:

Note:

Denso Series starterM8 x 1.25 x 7.8mm Thick14mm Drive similar to 85-82012F, except85-82012F has unserrated fl ange.

85-82102Hex Nut

2-side chamferedFor:

Dim.:

Note:

Denso Series starterM8 x 1.25 x 4mm Thick14mm Drive similar to 85-82103 and85-82107, except85-82103 has 1-side chamfered,85-82107 without chamfer.

28* Manufacturers and suppliers’s names and their part numbers are for information purposes only.

Chromed Unit and PartsMetro Number Listing

Parts No.

HD-0100C51-82212C51-82220C51-82270c52-82110C52-82110CU52-82118C52-82118UC52-82126C52-82133C53-82107C53-82115C53-82118C53-82121C53-82215C57-8201C57-8211C66-82109C66-82110C66-82120C84-82104C84-82125C84-82131C

Description

StarterD.E. HousingD.E. HousingD.E. HousingC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingField Case AssemblyField Case AssemblyCover - Solenoid HousingCover - Solenoid HousingCover - Solenoid HousingThru BoltThru BoltScrew

Pg. #

133455566688889

1818

999

272727

Parts No. Description Pg. #

29www.metroautoinc.com

Metro Number Listing

Parts No.

HD-0100HD-0100CHD-0101HD-0103HD-011051-8221251-82212B51-82212C51-8221751-8221851-8222051-82220C51-8226751-8227051-82270C52-8210252-8210352-8211052-82110B52-82110BU52-82110C52-82110CU52-8211852-82118C52-82118U52-82118UC52-8212652-82126C52-8213352-82133C53-820153-8210753-82107C53-8211553-82115B53-82115C53-8211853-82118C53-8212153-82121C53-82215C53-825054-8200154-8200254-8200354-8200454-8200554-82005A54-8200754-82007-G54-82007-K54-8210354-8214154-8219654-82197

Description

StarterStarterStarterStarterStarterD.E. HousingD.E. HousingD.E. HousingD.E. HousingD.E. HousingD.E. HousingD.E. HousingD.E. HousingD.E. HousingD.E. HousingC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverC.E. CoverSolenoid AssemblySolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid HousingSolenoid AssemblySpring - Clutch ShaftSpring - Clutch ShaftShaft - DriveSleeve - ClutchRoller - ClutchRoller - ClutchClutch AssemblyClutch GearClutch KitPinion GearIdle GearShaft - DriveShaft - Drive

Pg. #

111113333333344555555555666666788888888897

16161616161615151515151616

Parts No.

57-820157-8201C57-820357-820557-8210157-8210257-8211C59-822016-102426-104426-608426-9044261-820161-820361-820561-8220161-8220261-82202N62-8200162-8200266-8210166-8210266-8210366-8210666-8210966-82109C66-8211066-82110C66-82114H66-8212066-82120C66-8212566-8212666-82131H66-82134H66-8213566-8213666-82136R66-8214166-8214266-82142K66-8214366-8214866-8214966-8215066-8215566-8215666-8215766-8216166-8216266-8216566-8216666-8217166-8217566-82176

Description

Field Case AssemblyField Case AssemblyField Case AssemblyField Case AssemblyField Case HousingField Case HousingField Case AssemblyField CoilBearing - ArmatureBearing - DriveBearing - ArmatureBearing - DriveArmatureArmatureArmatureCommutator - ArmatureArmatureArmatureBushing - DriveBushing - DriveGasket - CoverGasket - CoverPlunger AssemblyContact Cover - Solenoid HousingCover - Solenoid HousingCover - Solenoid HousingCover - Solenoid HousingContact Cover - Solenoid HousingCover - Solenoid HousingPlunger AssemblyPlunger AssemblyContact Disc - PlungerContact Disc - PlungerGasket - CoverInsulator - PlungerInsulator - PlungerSolenoid Coil Solenoid Coil Solenoid Coil AssemblyContact Gasket - Solenoid CoilTube - Solenoid CoilBobbin - Solenoid CoilBracketBack PlateInsulator - ContactBack PlateInsulator - PlungerCover - Solenoid HousingGasket - CoverSolenoid Coil Insulator - PlungerPlunger Assembly

Pg. #

181818181818181819151915191919191919161610101013

9999

1399

101011111011111212121312131313131413111010121110

www.metroautoinc.com30

Metro Number Listing

Parts No.

66-8217766-8217966-8250466-8253368-8201069-8210369-8210669-8210769-8211169-8211369-8212069-8212271-82101G71-82101H71-82103H71-8210471-82106H71-8211171-8211571-8211771-8211871-8211971-8212071-8212271-8212571-8212671-8212871-8212971-8213071-8213171-8213971-8214171-8214371-8215671-8215771-8215971-8216071-8216371-8216972-8210172-8210372-8210472-8210972-82118H72-8211972-8212176-8210376-8210476-8210976-8211076-8211176-8211276-8213276-8213376-82147

Description

Insulator - PlungerContactBracketRetainer - PlungerBrush - Brush HolderBrush Holder AssemblyBrush Holder AssemblyBrush Holder AssemblyReturn Spring - PlungerSpring - Brush HolderReturn Spring - PlungerBrush Holder AssemblyBoot - Motor LeadBoot - Motor LeadO-Ring - Field CaseGrommet - Motor LeadO-Ring - Field CasePlugGrommet - Motor LeadDrain Tube - C.E. CoverDrain Tube - C.E. CoverDrain Tube - C.E. CoverDrain Tube - C.E. CoverDrain Tube - C.E. CoverPlugPlugO-Ring O-Ring Grommet - Motor LeadGrommet - Motor LeadO-Ring O-Ring O-Ring Boot - Motor LeadBoot - Motor LeadGrommet - Motor LeadGrommet - Motor LeadGrommet - Motor LeadGrommet - Motor LeadInsulator - Terminal Ext.Insulator - Feidl Coil Insulator - Terminal Int.Insulator - Terminal Ext.Insulator - Switch TerminalInsulator - Feidl Coil Insulator - Switch TerminalCage - RollerRoller - CageRetaier Ring - DriveStop Collar - DriveSpring - PinionGear Plate - PinionConnector - Solenoid CoilConnector - Solenoid CoilCage - Roller

Pg. #

11141312202020201120112021212222232322212121212123232323222223232321212222222224242424242424252516171717252525

Parts No.

76-8216176-8218276-82182-176-8218576-82508H79-8200179-8200279-8220284-8210484-82104C84-8211084-8211384-8211484-8211584-8211684-8211984-8212584-82125C84-8212984-8213184-82131C84-8213284-8251985-8201285-82012F85-8210285-8210385-8210785-8211085-82119

Description

Switch TerminalBall - PlungerBall - PlungerBall - PlungerSwitch TerminalRepair Kit - Motor TerminalRepair Kit - Motor TerminalRepair Kit - PlungerThru BoltThru BoltContact BoltContact BoltContact BoltContact BoltScrewContact BoltThru BoltThru BoltContact BoltScrewScrewBoltRivet - PlungerHex NutHex NutHex NutHex NutHex NutSplit Lock WasherWave Washer

Pg. #

251212122526262627271414141427142727142727271428282828282828

31www.metroautoinc.com

Note

32 www.metroautoinc.com

H A R L E Y - D A V I D S O NH A R L E Y - D A V I D S O NDenso Starter

andComponent Parts

BG-S007May 2008

Me t r o A u t o I n d u s t r i a l , I n c .

w w w . m e t r o a u t o i n c . c o m

2128 Pomona B l v d . , Pomona , CA 9 1768Tel : 909-629-2700 Fax : 909-629-2721T o l l F r e e : 800-263-8761Toll Free Fax: 800-799-0838

e-mail : Technical t e c h @metroautoinc.comInformation i n f o @metroautoinc.comOrder Desk [email protected]

Care is taken to ensure the accuracy of photo, descriptions and applications of each item, but Metro Auto Industrial, Inc. assumes no responsibility for possible errors. All the OE number and Lester number are for reference use only.

All liability from all causes is limited to the value of a product sold or furnished. If product is found defective, Metro Auto Industrial, Inc. will not be responsible beyond the value of the defective product, nor in any way be responsible for any damages or expenses caused by the defective product. No parts sold are suitable for aircraft.

*

**