COMMERCIAL MULTIPORT VALVES - Waterco
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Transcript of COMMERCIAL MULTIPORT VALVES - Waterco
www.waterco.com
Notice to Installer
This manual contains important information about the installation, operationand safe use of this product. Once the product has been installed this manualmust be given to the owner/ operator of this equipment.
This equipment must be installed and serviced by a qualified technician.Improper installation can create electrical hazards which could result in propertydamage, serious injury or death. Improper installation will void the warranty.
WARNING!
COMMERCIALMULTIPORT VALVES
Owners Manual
65 mm Top mount65 mm Side Mount80 mm Top Mount80 mm Side Mount100 mm Side Mount
This is a safety symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
Warns about hazards that will cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that will cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that will or can cause minor personal injury or property damage if ignored.
NOTICE : Indicates special instructions not related to hazards.
!
WARNING
CAUTION
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.
Incorrectly installed or tested equipment may fail, causing severe injury or property damage.
Read and follow instructions in owner’s manual when installing and operating equipment. Have a trained professional perform all pressure tests.
Hazardous
Hazardous pressure
WARNING
DANGER
1. Do not connect system to a high pressure or city water system.
2. Trapped air in system can cause explosion. BE SURE all air is out of system before operating or testing equipment.
Before pressure testing, make the following safety checks:
• Check all clamps, bolts, lids, and system accessories before testing.
• Release all air in system before testing.
• Water pressure for test must be less than 25 PSI (172 kPa).
• Water Temperature for test must be less than 100° F. (38° C).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only.
Waterco Commercial Multiport Valves
Features• One-piece body made from moulded
glass-reinforced engineering plastic provides incredible strength and durability.
• 304 – Grade Stainless Steel used throughout to withstand harsh water conditions.
• Multiple valve positions available with the turn of a handle, including: Filter, rinse, bypass, backwash, winterise, waste
• Supplied with pressure gauge and fitted with ¼ inch BSP air release valve.
• Sight glass fitted to waste line for easy inspection of the backwash water.
• Designed for a 400 kPa (58 psi) operating pressure.
Connecting Multi-Port Valve to Filter SystemUse care before assembly not to damage union sealing surfaces or O-Ring. Install union O-Rings in groove; tighten union collar hand tight.
FOR SLIP FITTINGS: Use correct solvent/cement when fitting piping or adapters to slide valve. The valve body is ABS plastic, thus any good quality ABS to PVC solvent can be used. Use primer on PVC components only. Allow a minimum of four hours drying time prior to pressure testing or operation.
To avoid serious personal injury or property damage, follow cement manufacturer’s instructions exactly.
Multiport Valves and Waterco Filter ModelsPart Number Valve Model Filter Models Connections
2280600 TM 65 mm MPVS1050S1200
65 mm
22905010 SM 65 mm MPVSM1200SMD1050SMDD 900 -1050
65 mm
228800 TM 80 mm MPV S1200 80 mm
2290820 SM 80 mm MPV
SM1200 - 1400SMD 1050 -1400SMMD 900 -1400SPPD 1050 -1200
80 mm
2291005 SM 100 mm MPVSMD 1200 -1800SMDD 1200 -1800SPDD 1400 -1600
100 mm
• TM = Top Mount • SM = Side Mount
I pg 02
INLET FILTER
WASTE
FILTER OUTLET
RETURN
FUNCTIONS OF THE MULTI-PORT VALVE
Hazardous pressure. Can cause severe injury or major property damage from valve blow up.
Release all pressure and read instructions before working on system.
To avoid severe injury and major property damage, stop pump before changing handle positions.
To avoid major property damage due to flooding, make sure pointer is accurately positioned and down all the way before restarting pump.
Hazardous
Hazardous pressure
WARNING
!!
Press down on handle to release pressure before turning.
1. FILTER – Normal position during operation of system.
2. BACKWASH – Position when operating system to purge filter of accumulated debris. This normally is necessary when filter pressure gauge reads 10 PSI higher than starting pressure on a clean filter. Consult your filter operating instructions.
3. RINSE – This position is only used with sand filters and is designed to flush stray sand from system before returning to filter operation after backwashing. Consult your filter operating instructions.
4. WINTERISE – Allows drain and winterise filter and pump according to manufacturer’s instructions.
5. BY-PASS – This position permits pump to continue recirculating water (chemicals, heat, etc.) without flow through filter. This is advantageous when filter or its components are being repaired or replaced.
6. WASTE – This position permits draining or lowering of pool water level. When pump is stopped with valve in this position, quickly move handle to another position to avoid air getting into piping.
VALVE MAINTENANCETo avoid severe personal injury and major property damage, stop pump and release all pressure from system before servicing valve.!
No regular maintenance is required for proper operation of multi-port valve.
Winterizing For Freezing Climates:Place valve handle in winterise position.
Waterco Commercial Multiport Valves
PART REPLACEMENTTo prevent flooding, make sure that system is drained or isolation valves are closed before opening multi-port valve.
Replacing Handle:1. Place handle in “FILTER” position.
2. Remove handle pin from handle; remove handle and replace with new one, making sure pointer is in “FILTER” position.
3. Replace pin by tapping lightly into place with hammer.
Replacing Cover and Rotor Assembly (as a unit): 1. STOP PUMP and release all pressure from
system.
2. Remove all bolts and nuts around perimeter of cover.
3. Remove assembly by lifting straight up.
4. Align cover pin (see Figure 2) and install new cover and plug. Press down on cover to allow bolts to engage nuts; tighten each bolt securely.
Replacing Internal Valve Parts: 1. STOP PUMP and release all pressure from system.
2. Place handle in “FILTER” position.
3. Remove all the bolts and nuts in order to replace any internal parts.
4. Remove cover by lifting straight up.
5. Remove handle pin and handle (See procedure “Replacing Handle” above)
6. Remove washer.
7. While disassembled, check condition of plug, rubber gasket, spring, O-Ring, and internal plastic washer. If any of these parts appear worn, replace them.
8. Reassemble plug, cover, and handle by compressing spring (See Figures 1 and 2) and reversing procedure “Replacing Cover and Rotor Assembly” above.
9. Before reinstalling cover, be sure plug and handle are in same position as when cover was removed.
10. Tighten each bolt securely.
Figure 1
Figure 2
Align Tabs
Handle
Pin
Spring
I pg 04
Spider Gasket Replacement:
NOTICE: Read instructions completely before starting.
1. STOP PUMP and release all pressure from system.
2. Remove the bolts and nuts holding the cover to the valve body. Remove the cover assembly.
3. Remove the old gasket from the valve rotor.
4. Make sure that the gasket groove is free of water, grease, oils, debris and parts of the old gasket. Use alcohol to degrease.
5. NOTICE: Once this step is started, continue through Step 9 without interruption. Apply glue sparingly (a bead about 1/16” wide) to the bottom only (not the sides) of the spider groove in the valve body. The glue lines must be continuous and intersect at the intersections of the grooves.
6. Insert the new gasket into the groove with the rounded bead up. Press the gasket firmly into all groove areas to seat the new gasket evenly.
7. Align the tab on the cover assembly with the pin on the valve body (See Figure 2) and insert the cover assembly into the body, fastening it with the bolts and nuts removed in Step 2. Tighten all bolts securely.
8. Depress the valve handle and rotate it to the closest standard position (FILTER or RINSE), being careful not to rub the plug on the new gasket. Release the handle, allowing the plug to hold the gasket in place while curing.
9. Minimum cure time is 2 hours. Curing for 24 hours is recommended for full strength
Valve Position Functions
Valve Setting Flow direction through valve
FILTER PUMP — TOP — THROUGH FILTER — BOTTOM — RETURNFor normal filtration through filter.
BACKWASHPUMP — BOTTOM — THROUGH FILTER — TOP — WASTEFor reversing flow for cleaning filter.
RINSEPUMP — TOP — THROUGH FILTER — BOTTOM — WASTEFor initial start-up cleaning plus resetting filter bed after backwashing.
WASTEPUMP — WASTEFor draining water.
WINTERISENO CIRCULATION PAST PUMP PORTFor shutting off all flow to filter.
BY PASS Air fittings.
Waterco Commercial Multiport Valves
Top Mount Configuration
Filter Mode Backwash Mode
Side Mount Configuration
Filter Mode Backwash Mode
Warranty is stated in a separate document
I pg 06
OUTLET VALVE
MULTIPORT VALVE
SAND
DIRT FLUSHEDOUT
MULTIPORT VALVE
TO WASTE
OUTLET VALVE
INLET VALVE
DIRT FLUSHEDOUT
SAND
INLET VALVE
TODRAIN
Multiport Valve 65 mm (Side Mount) AssemblyItem Qty Part Number Name
1 1 621451 HANDLE2 1 621111 HANDLE PIN3 12 W12109 SCREW4 1 W02627 TEFLON WASHER5 2 621201 AXIAL O’RING6 1 W02628 TEFLON WASHER7 1 621182 SPRING8 1 621152 LID O’RING
91 621233 ROTOR WITH GASKET1 621234 ROT0R1 621235 SPIDER GASKET
10 2 620221 AIR RELIEF WITH O’RING11 1 6211302 LIF12 1 6213021 BODY13 3 63406554 O’RING14 3 644490 B/U PLAIN END15 3 63406551BLK B/U LOCK NUT16 1 621381 SIGHT GLASS17 1 621341 SIGHT GLASS GASKET18 3 112780 COUPLING 80 mm19 12 W02624 NUT
Multiport Valve 80 mm (Top Mount) AssemblyItem Qty Part Number Name
1 1 621100 HANDLE2 1 6211020 HANDLE PIN3 1 6211310 LID4 1 621243 ROTOR5 1 621272 SPIDER GASKET6 1 6211060 TEFLON WASHER7 1 621192 SPRING8 2 621202 O’RING AXLE9 1 621192 BODY (T/MOUNT)10 1 621193 SLEVE11 1 621142 O’RING LID12 2 620221 AIR RELIEF VALVE13 1 621341 SIGHT GLASS GASKET14 1 621381 SIGHT GLASS
153 W02255BLK B/U P/END 80 mm3 W02253BLK B/U LOCK NUT 80 mm3 W02249 O’RING B/U 80 mm
16 14 W12109 BOLT M6x3217 14 W02624 NUT M618 1 621013 DIFFUSER19 1 621194 DIFFUSER O’RING20 1 W02742 O’RING 9 mm
Multiport Valve 80 mm (Side Mount) AssemblyItem Qty Part Number Name
1 1 621100 HANDLE2 1 621193 SLEVE3 1 6211020 HANDLE PIN4 2 621202 O’RING AXLE5 14 W12109 SCREW6 14 W02624 NUT7 1 6211310 LID8 1 621142 O’RING LID9 1 6211060 WASHER10 1 621192 SPRING11 1 621243 ROTOR12 1 621272 SPRIDER GASKET13 1 621293 BODY14 5 W02253BLK LOCK NUT B/U 80
155 W02255BLK PLAIN END B/U 805 W02255EBLK PLAIN END B/U 90
16 5 W02249 O’RING B/U 8017 5 620221 AIR RELIEF VALVE18 1 621341 GASKET SIGHT GLASS19 1 621381 SIGHT GLASS
Multiport Valve 100 mm AssemblyItem Qty Part Number Name
1 1 621100 HANDLE2 1 6211020 HANDLE PIN
324 W12781 SCREW24 W12783 WASHER SPRING48 W12782 WASHER FLAT
4 1 6211060 WASHER5 1 621202 AXIAL O’RING6 1 621193 SLEVE7 1 62110150 SPRNG8 1 62110110 LID O’RING
91 62110220 ROTOR1 62110130 SPIDER GASKET
10 2 620221 AIR RELIEF VALVE11 1 6211028 LID12 1 6211029 BODY13 5 W02553 O’RING14 5 12221011 B/U PLAIN END15 5 1221009 B/U LOCK NUT16 1 621381 SIGHT GLASS 17 1 621341 SIGHT GLASS GASKET18 24 W02624 NUT
Waterco Limited ABN 62 002 070 733
(ZZM1438) 05/2012
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