catalogue.pdf - EDM Machine Manufacturer in India

20
CNC Wirecut EDMs CNC EDMs EDMs EDM Consumables CNC Machining Centres CNC Engraving Machines Advanced technology solutions www.electronicagroup.com

Transcript of catalogue.pdf - EDM Machine Manufacturer in India

CNC Wirecut EDMs

CNC EDMs

EDMs

EDM Consumables

CNC Machining Centres

CNC Engraving Machines

Advancedtechnology solutions

www.electronicagroup.com

Lead

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e le

ader

About Electronica

Electronica, with its 40 years of experience in manufacturing EDMs &

WEDMs, is characterised by technology leadership, pertinent solutions,

prompt service, highest machine population in India, significant presence in

more than 40 countries excellent customer relations & best after sales

service network.

At Electronica, every action is pivoted around the customer, be it fast-paced

product development, test center for pre-purchase trials, retrofitting

facilities or nationwide network of qualified and trained engineers. This

customer focus not only makes us the leader in our field, but also elevates us

to the status of the �most preferred company� for EDMs & WEDMs by

several leading corporates and thousands of jobbers in India and abroad.

Electronica has also entered in the field of manufacturing & selling of CNC

Vertical machining centers. VMC Machines will be available in different sizes

& various controllers as per customer requirement.

Read on. Discover more. For greater delight.

01

High-Precision, High-Speed Submerged CNC Wirecut EDM

eNova SeriesSubmerged type

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High-prescision 5 axes CNC

eNova CNC Windows embedded

CNC controller with TURBO motion

control technology

Capability of machining

Poly-Crystalline Diamond

FEA Verified Rugged Machine Tool

Large stroke models available in

Flush & Submerge

320 x 220 mm

200 mm

500 kg

100 x 100 mm

35˚ /50 mm

0.4 μ Ra

eNova 0S

Main axes traverse

Max. work piece height

Max. work piece weight

Aux. axes traverse

Max. taper angle

Max cutting speed

Best surface finish

400 x 300 mm

300 mm

500 kg

100 x 100 mm

35˚ /50 mm

0.4 μ Ra

600 x 400 mm

350 mm

1000 kg

120 x 120 mm

35˚ /50 mm

0.4 μ Ra

eNova 1S eNova 2SMachine Tool

2210 mm /min. (with 0.25 mm dia. special wire on 50 mm work piece height)

02

Ultima SeriesFlush type

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Main axes traverse

Max. workpiece height

Max. workpiece weight

Aux. axes traverse

Max. taper angle

Max. cutting speed

Best Surface Finish

320 x 220 mm

200 mm

300 kg

80 x 80 mm030 /50 mm

0.5 Raµ

500 x 300 mm

270 mm

500 kg

100 x 100 mm035 /50 mm

0.5 Raµ

ULTIMA 0F ULTIMA 1F ULTIMA 2F ULTIMA 3F

600 x 400 mm

350 mm

1000 kg

120 x 120 mm035 /50 mm

0.5 Raµ

800 x 600 mm

450 mm

500 mm (opt.)

4000 kg

120 x 120 mm035 /50 mm

0.5 Raµ

Compact footprint

Directly coupled AC servo motors

Wire spool capacity : 8 kg

Stainless steel, non-corrosive,

hardened, work table

Resin bowl of 20 lit. capacity

LCD touch panel

Optical Auto Wire Threading (AWT)

High-Precision, High-Speed, Flush Type CNC Wirecut EDM

03

Machine Tool

2200mm /min. (with 0.25 dia. Special wire on 50 mm workpiece height)

Mark II

High Speed with Optimised features, Versatile applications

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Euromark Series

X x Y : 300 x 400 mm

Max. workpiece height : 250 mm

Max. table size : 440 x 650 mm2Max. cutting speed : 200 mm / min.

Best surface finish : 0.6 μ Ra

ePulse Technology14 / Axis control (Z axis on display)2

Long life mineral bed filtration (DL 35 Unit)

Z AXIS Prejog (Optional)

16-step programmable flushing

Semi auto wire threading (Sawt) - Optional0Max taper angle 30 /50mm

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Euromark IIX x Y : 600 x 400 mm

Max. workpiece height : 350 mm

Max. table size : 910 x 580 mm2Max. cutting speed : 200 mm /min.

0Taper : 30 over 50 mm

Best surface finish : 0.6 µ Ra

ePluse technology14 / Axis control (Z axis on display)2

Long life mineral bed filtration

(DL 35 Unit)

Z AXIS Prejog

Semi auto wire threading (SAWTl)

16-step programmable flushing

TurboInside

Mark I

TurboInside

Euromark I

+_

0.6 to 0.8 0.6 to 0.8

+_

04

Optimised features, Versatile applications

Sprintcut Series

Sprintcut Win Plus

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X x Y : 300 x 400 mm

Max. workpiece height : 250 mm

Max. table size : 440 x 650 mm2Max. Cutting speed : 170 mm /mm

0Taper : ± 30 over 50 mm

Best surface finish : 0.8 μ Ra14 / axis control (Z axis on display)2

Long life mineral bed filtration (DL 35 Unit)

Z AXIS Prejog (Optional)

16 Step Programable Flushing

Semi auto wire threading (SAWT) - Optional

0.8 to 1.0 0.8 to 1.0

05

Sprintcut Dlx Plus

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X x Y : 600 x 400 mm

Max. workpiece height : 350 mm

Max. table size : 910 x 580 mm2Max. Cutting speed : 170 mm /mm

0Taper : ± 30 over 50 mm

Best surface finish : 0.8 µ Ra14 / axis control (Z axis on display)2

Long life mineral bed filtration (DL 35 Unit)

Z AXIS Prejog (Optional)

16 Step Programable Flushing

Semi auto wire threading (SAWT)

Note : We can also make SPM�s of various table size & higher taper angles.

EcocutC

NC

Wir

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DM X x Y : 250 x 350 mm

Max. workpiece height : 200 mm

Max. table size : 370 x 600 mm2Max. cutting speed : 70 mm/min.

0Taper : ± 5 over 100 mm

Best surface finish : 1.2 µ Ra

Compact footprint

ePulse technology

Windows bases O.S.

Ezee-win

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Lowest running costs

Closed loop X, Y with linear scales

Reciprocating Molybdenum wire

Max. cutting speed :2100mm /min. on steel (HcHcr / WPS)

Surface finish : 1.2~1.5 Ra (with multi-pass)µ 0Taper 3 /100 mm

Inbuilt 2 axes DRO

Machine Compatibility with Moly / Brass Wire

LM guide for wire drum assembly

Auto wire tension

Aluminium cutting - optional

LM guide ways & Ball screw for X, Y Axis

Beginner’s choice

Work Table Size

XY table traverse

Max Z height

Max. Work piece hight

Maximum work piece weight

Max taper cutting angle

Ezee-Win Models Unit EW400

470 X 650

280 X 350

400

300

35003 / 100+-

EW600

540 X 760

350 X 450

600

500

60003 / 100

EW800

760 X 980

550 X 650

800

700

80003 / 100

EW1000

845 X 1190

630 X 800

1000

800

150003 / 100+- +- +-

EW700

650 X 860

450 X 550

700

600

65003 / 100+-

06

mm

mm

mm

mm

kg

Mega CNC

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Modular structure - Mega Series

'No flush- No arc' machine

Definable erosion axis

ATC and Integrated C axis (optional)

Erowa / System 3R

Moving head, fixed table

High-speed jump 3000 mm/min.

Built-in 'GURU'

Drop door tank

Canned orbiting cycles

Electrode holding kit - (optional)

Erowa / System 3R

X, Y, Z, Axis with LM guide & Ball screw

Direct coupled AC servo for X, Y, Z, Axis

Best surface finish - 0.3 µ Ra

Note : Fixed bed moving column structure, versatile for big job machining, available in CNC & ZNC type controller

Expertise at your fingertips

X x Y x Z

Work tank

Table size

Max. Work

piece Weight

Unit Mega 0

450 x 350 x 300 mm

1080 x 700 x 450 mm

700 x 400 mm

1000 kg

Mega 1

600 x 400 x 400 mm

1500 x 900 x 500 mm

900 x 600 mm

2500 kg

Mega 3

1200 x 600 x 500 mm

2100 x 1250 x 620 mm

1250 x 800 mm

4500 kg

Mega 4

1600 x 800 x 550 mm

2500 x 1500 x 700 mm

1700 x 1000 mm

6000 kg

Mega 2

800 x 500 x 400 mm

1800 x 1100 x 570 mm

1100 x 600 mm

3000 kg

mm

mm

mm

mm

Mega ZNC

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Programable Z Axis

Hand-held remote control

99 programs, 50 steps per program

Built-in 'Ez-GURU'

Fixed colum, moving table

Pulse generator uoto 50 Amp.

Motorised X & Y Axis with LM Guide &

Ball screw

Z Axis AC servo

Best surface finish - 0.3 µ Ra

X x Y x Z

Work tank

Table size

Max. Work

Piece Weight

Unit Mega 0

450 x 350 x 300 mm

1080 x 700 x 450 mm

700 x 400 mm

1000 kg

Mega 1

600 x 400 x 400 mm

1500 x 900 x 500 mm

900 x 600 mm

2500 kg

Mega 3

1200 x 600 x 500 mm

2100 x 1250 x 620 mm

1250 x 800 mm

4500 kg

Mega 4

1600 x 800 x 550 mm

2500 x 1500 x 700 mm

1700 x 1000 mm

6000 kg

Mega 2

800 x 500 x 400 mm

1800 x 1100 x 570 mm

1100 x 600 mm

3000 kg

mm

mm

mm

mm

07

Smart ZNC

Smart CNC solution

Smart solution for mould making

Smart CNCC

NC

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X x Y x Z : 300 x 200 x 250 mm

Work tank : 800 x 500 x 350 mm

Moving table type design

Definable erosion axis

High-speed jump 1500 mm/min.

Built-in 'GURU'

Canned orbiting cycles

ZN

C E

DM

X x Y x Z : 300 x 200 x 250 mm

mmWork tank : 800 x 500 x 350

Programmable Z axis

99 programs, 50 steps per program

Z Axis NC

Hand-held remote control

Built in 'Ez - GURU'

Head orbital (optional)

Table size - 550 x 350mm

6040 ZNC

Smart solution for mould making

ZN

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DM

X x Y x Z : 350 x 250 x 250 mm

mmWork tank : 1000 x 600 x 350

Programmable Z axis

99 programs, 50 steps per program

Z Axis NC

Hand-held remote control

Built in 'Ez - GURU'

Head orbital (optional)

Table size - 600 x 400 mm

08

Economy plus performance

550 x 350 NC/ZNC X, Y, Z : 300 x 200 x 250 mm

Work Tank : 800 x 500 x 350 mm

Speed-up function

Z Axis NC/ZNC

Integral design with compact footprint

NRB for co-ordinate table

Ergonomically designed control panel

Day/Night mode for 24 hours operation

Reverse servo for reverse sparking

Reverse polarity for easy operation

Z Axis AC servo for ZNC / DC servo for NC

Ball screw on X & Y Axis

Table size - 550 x 350 mm

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500 x 300 NC/ZNC

Smart Drill

ED

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rill

550 x 350 ZNC

550 x 350

Economy plus performance

X, Y, Z : 280 x 200 x 250 mm

Work Tank : 725 x 415 x 315 mm

Speed-up function

Z Axis NC/ZNC

Integral design with compact footprint

NRB for co-ordinate table

Ergonomically designed control panel

Day/Night mode for 24 hours operation

Reverse servo for reverse sparking

Reverse polarity for easy operation

Z Axis AC servo for ZNC / DC servo for NC

Ball screw on X & Y Axis

Table size - 500 x 300 mm

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X,Y,Z : 300 x 400 x (280+300) mm

Drilling capacity : 0.3 mm to 3.0 mm dia.

Granite work table

Brass and Copper tubes as electrodes

Water / Coolant soap as dielectric

Ball screw on X & Y Axis

Fast drilling in hard metals

09

Arjun Series 650 / 850 / 1100Robust Design

Wide base bed with large span guide ways

Full fetured Advance CNC System

Available in various sizes 650 / 850 / 1100

Precise

Fast

ReliableVer

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Cen

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X-StrokeModel

650

850

1100

Arjun 650

Arjun 850

Arjun 1100

Y-Stroke

450

500

600

Y-Stroke

500

550

600

Table Size

800 x 450

1000 x 500

1200 x 600

Smart Mill - EM4S

Turr

et M

illin

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Table Size

T-solt (WxNOxD)

Travel for XYZ

Spindle Quill Travel

Ram Travel

Spindle Motor

Spindle Taper

Type of Guide Ways

Change of Speed

Spindle Speed R.P.M.

Headstock Swivel & Incline

Machine Weight

254 x 1370mm (10�x54�)

16x3x65mm

950x400x400mm

(37.4�x15.7�x15.7�)

127mm (5�)

600 (300+300)mm

3HP

R8

X Z �V�, Y Flat

16 Step Speed

66-4540 RPM0 0R & L90 F & R 45

@1200kg

10

Jewellery Industry Mould and Die Making Shoe Industry

EngravingC

NC

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Mac

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High Speed compact Bridge

type with & without ATC

Specially for shoe moulds

Spindle RPM 24000

Spindle Oil cooling system

Full featured CNC system

mm

mm

mm

mm

Kg

mm/min

mm/min

rpm

kW

mm

mm

No

Kva

mm

kg

350/450/150

50-200

500X385

5-14X74

150

7500

7500

ER-16

INBUILT MOTOR

30000

1.5

0.01

0.01

-

4

1500X1420X2300

1,500

500/600/230

130-360

635X555

5-14X108

300

7500

6000

ER-25 (BT/ISO-30)

INBUILT MOTOR

24000

4

LNC528

0.01

0.01

10

1800X1700X2150

2,300

400/500/160

190-350

570X470

5-14X92

150

7500

6000

ER-20 (ISO20)

INBUILT MOTOR

24000

2.2

0.01

0.01

-

6

1560X1600X1900

1,800

600/700/270

100-370

660X600

5-14X128

350

7500

6000

ER-32 (BT/ISO-30)

INBUILT MOTOR

18000

5.5

0.01

0.01

10

1950X1800X2300

2,600

(Line-6)(Corousal, 8/12/16)

700/700/300

90-390

700X800

5-14X128

600

X,Y-15000,Z-7500

6000

ER-32 (BT/ISO-30)

INBUILT MOTOR

18000

5.5

0.01

0.01

12

2300X1950X2400

3,500

(Line-6)(Corousal, 8/12/16)

(Umbrella 12/16)

1000/800/350

110-460

905X720

5-14X114

1000

X,Y-15000,Z-7500

6000

ER-32 (BT/ISO-30)

INBUILT MOTOR

18000

8

0.01

0.01

15

250X2120X2550

5,100

(Line-6)(Corousal, 8/12/16)

(Umbrella 12/16)

(Line-6)(Corousal, 8/12/16)

(Umbrella 12/16)

850/1050/350

110-460

795X1000

6-14X130

1000

X,Y-15000,Z-7500

6000

ER-40 (BT/ISO-30)

INBUILT MOTOR

18000

8

0.01

0.01

15

2600X2100X2400

5,100

11

Horizontal Machining Centers

Hig

h S

pee

d, P

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sion

, R

obu

st D

esig

nVertical Machining Centers

Pre

cisi

on

Rob

ust

Des

ign X- Stroke - 600 to 3000 mm

Spindle drive � Belt/ Direct Coupled /

Gear Box / Built in Spindle

Guide ways - LM Ball/ LM Roller/Box type

CNC System � Mitsubishi/Fanuc /Siemens.

Through Spindle Coolant 18 to 70 bar.

Optimum Foot Print

Ergonomically Designed

Efficient Chip Management

CV- Die Mold

MV- Precision comp.

DV- Direct Drive Spindle

DM � Built in Spindle

BV/SV � Box type Guide ways

Models

Pallet Size � 300 x 300 to 1250 X 1250

Pallet Changer � Rotary, Shuttle

CNC System � Mitsubishi / Fanuc / Siemens.

Ball Screw Cooling

Spindle Oil Cooling System

Roller LM Guide ways

Efficient Chip management

High Rapid Feed Optimize Foot Prints

Quick & Easy Access for Maintenance

5 axes Machining Centers

Hig

h S

pee

d P

reci

sion Table to Table Configuration

With/Without ATC

Bridge type construction

Heidenhein /Seimens system

X stroke 450 � 3000 mm

Configuration with AB,

AC, BC Axes.

Direct drive spindle

Roller type linear guide ways

12

Robust design & rigid construction

Available in various sizes

from X stroke = 1500 to 8000

Square shape Gantry Ram

to increase the rigidity

Double Column Machining Centrers

X-axis travel

Y-axis travel

Z-axis travel

Table size ( L x W)

Gate width

Maximum Load on the table

Spindle speed

Spindle taper

Spindle motor

Space requirement (L x W)

Machine height

New Machine weight

X-axis travel

Y-axis travel

Z-axis travel

Table size ( L x W)

Gate width

Maximum Load on the table

Spindle speed

Spindle taper

Spindle motor

Space requirement (L x W)

Machine height

New Machine weight

Travel

Travel

Table

Table

Spindle

Spindle

CNC Controller

CNC Controller

mm

mm

mm

mm

kgs

rpm

kw

mm

T

mm

mm

mm

mm

kgs

rpm

kw

mm

T

Parameter

Parameter

Unit

Unit

1500

1000

1500 x 900

3500

4500 x 3200

12.5

3200

2200

1000

3000 x 1800

1000

3500

7750 x 4650

4800

36

4200

2200

1000

4000 x 1800

1000

4000

9900 x 4650

4800

40

4200

2700

1000

3000 x 2300

1200

4500

7840 x 5150

4850

41

5200

2700

1000

5000 x 2300

1200

5000

11840 x 5150

4850

51

6200

4000

1250

6000 x 2600

1500

6000

15000 x 7500

6250

92

8200

4000

1250

8000 x 2600

1500

6000

19000 x 7500

6250

105

GS - 1015

GS - 2230

2000

1000

2000 x 900

4000

5500 x 3200

15.5

1800

1200

1800 x 1100

4500

5000 x 3800

19

2400

1200

2400 x 1100

5000

6000 x 3800

22

2200

1500

1000/1200

2200 x 1300

5800 x 4000

25

3000

1500

1000/1200

3000 x 1300

7500 x 4000

28

GS - 1020

GS - 2240

GS - 1218

GS - 2740A GS - 2750

GS - 1224

GS - 3460

GS - 1522

GS - 3480

GS - 1522

600/800 800/1000

1000 1500

6000

1200

2F two speed gearbox (1:1/1:4) / 40-6000

7/24 Taper No. 50

15/18.5

2F two speed gearbox (1:1/1:4) / 6000 (4000)

7/24 Taper No. 50

15/18.5

4000 46004300

Fanuc oiMD / Mitsubishi M70

Fanuc oiMD / Mitsubishi M70

Technical Specifications

13

Special Purpose Wirecut EDM MachinesSuitable for Machining of aerospace applications

We cater all types of SPM EDM & WEDM Machines

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Submerged Type Wirecut Examples

Flush Type

14

Also available in Twin Head Type

CNC / ZNC Controller

Mega SeriesZ

NC

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Technical Specifications

X*Y*Z Travel (mm)

Working table size L*W (mm)

Max electrode weight (Kg)

Machine load (kg)

Distance between electrode and working table (mm)

Work Tank (mm)

Machine weight (kg)

Machine Tool Mega 5 TH

1500 x 800 x 600

2500 x 1200

300

8000

750-1350

3500x1800x800

16000

Pulse Generator Mega 5 TH

Maximum Working Current (A)

Max. MRR (Cu - St) (mm3/min)

Max. MRR (Gr-St EDM 1) (mm3/min)

Min. electrode wear (%)

Best surface finish (Cu-St) μRa

70 per head

400

700

<0.2

0.6

15

300 x 400 mm

80 x 80 mm

600 x 410 mm

± 30˚ /50 mm

250 mm

300 kg

0.0005 mm

6 kg

0.25 mm (standard) 0.15, 0.2 (optional)

DIN 125, DIN 160, P-3-R, P-5-R

Maxicut Classic

Main Axes Traverse (X, Y)

Aux. Axes Traverse (u, v)

Work Table Size

Max. Taper Angle

Max. Work Piece Height

Max. Work Piece Weight

Resolution

Max. Wire Spool Capacity

Wire Electrode Diameter

Wire Spool Size

Machine Tool

Clipper

X,Y,u,v simultaneous

0.001 mm

0.001 mm

3 phase AC 415 ( ±1%) 50 Hz (Alternate)

7 KVA

9 KVA

Keyboard : Std. KBD Wireless, Optical Mouse, USB Port,

Ethernet Port (LAN)

CNC Controller

Controlled Axes

Least Input Increment

Least Command Input (X,Y,u,v)

Input power supply

Average Power Consumption

Connected Load

Data Input / Output

Pulse Generator

De-ionized water

320 Liters

16 Liters

Paper filter

Dielectric Fluid

Dielectric Tank Capacity

De-icon Capacity

Filtration System

Dielectric Unit

*Alternate voltage rating available on request

Maxicut Classic

16

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ELCAM - Windows - based

Powerful part programming software2Max. Cutting Speed: 140 mm per min.

Best surface finish : 1.0 µ Ra

AC Servomotors (X,Y,U,V)

Most compact footprint

Single Lift Machine

Advantages

Integrated U, V axes

Precision LM guide ways

Program transfer through USB, ethernet

Advance Slot and corner finding features

Most compact footprint

AC Servo motors (X,Y,U,V)

Centralized Lubrication (Manual)

Auto alignment of the workpiece14 / Axes CNC2

NEW

ARRIVA

L

EDM Supplies SHOPPE

WEDM Wire EDM Oil

Add-on Filtration Systems

For EDMs & CNC Wirecut EDMsWire Guides

CONSUPACK for various models availables

One-Stop-Shop for Consumables, Accessories & Services

Standalone Generators

for old EDMs & WEDMs

Current Pickups Flushing Nozzles

Filters Icon Exchange Resin Coreless Brass Electrodes

17

Faridabad E: [email protected]

Delhi EastE : [email protected]

PuneE : [email protected]

BarodaE : [email protected]

GurgaonE : [email protected]

LudhianaE : [email protected]

MumbaiE : [email protected]

HyderabadE : [email protected]

ChennaiE : [email protected]

BangaloreE : [email protected]

CoimbatoreE : [email protected]

KolkataE : [email protected]

Delhi WestE : [email protected]

Argentina Bahrain Bangladesh Belgium Brunei

Canada Costa Rica CIS Holland Hong Kong

Indonesia Italy Jordan Kenya Lebanon

Malaysia Mauritius Mexico New Zealand

Nigeria Poland Singapore South Africa

South Korea Sri Lanka Syria Taiwan

Vietnam Yemen

Thailand Turkey U.K. USA

Australia Egypt GermanyChina

JapanKorea Saudi Arabia UAE

Pune : +91 9371068459 / +91 8335838555, +91 9373569779, E : [email protected]

R02/300920

Central Marketing Office :

: Poddar HMP House, 4 Fairlie Place, Kolkata - 700001, India, CIN: U31908WB2013PLC193545 Tel. : +91 33 22310268, Fax : +91 33 22436966, Email : [email protected]

Regd. Office

: 608 / 609/1, Pune Pandharpur Road, Saswad. Taluka - Purandhar, Dist - Pune - 412301 Maharashtra, India, Email : [email protected]

Works

An ISO 9001 : 2015 Certified Organization