Bookletmaking - Shredders Direct

NAGEL Bookletmaking Line with S8 collator, Tray, Foldnak 100, Trimmer 100 and SP 100

NAGEL Foldnak Compact Line with Robo-Feeder and Collection Bridge

BookletmakingVersatile. Flexible. Efficient.

Making printings alive

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The Foldnak M2 bookletmaker with easy push-button operation turns digital and offset prints into professional booklets. It can process formats ranging from A5 to SRA 3 and uses either standard staples or the convenient loop staples. The M2 has an integrated edge stapling function to permit both booklet and edge stapling, with a simple conversion to change from one mode to the other.

NAGEL Foldnak M2 Professional presentation with booklets

NAGEL Foldnak 40

NAGEL staplesQuality down to the smallest detail in particular for digital prints

In order to meet the requirements of the various digital paper qualities Nagel launched specific staples, which guarantee a trouble-free production and an accurate sta-pling result. The staples 26 / 6 digital and 26 / 8 digital are of superior quality and can be used for all kinds of paper in particular when digital prints need to be processed to booklets.

NAGEL Foldnak 40 Medium runs – high quality

Perfect for in-house print shops and copy shops: The Nagel Foldnak 40 bookletmaker takes all qualities of paper using both standard and loop staples. Corner and edge stapling function is available as an option. Changing formats is easy, from CD booklets to SRA 3 size and any size in between.

Working in conjunction with the Nagel collator or friction tower collators by other manufacturers, the Nagel Foldnak 40 can produce up to 1,500 booklets per hour – reliably, precisely, and in the well-known Nagel quality.

NAGEL Foldnak M2

Loop and standard staples

Staple type 26 Ri / 26

Max. Wire gauge (mm) 0,45 0,45

Leg Length (mm) 6 Max. Number of sheets (80 gsm) 20 20

Leg Length (mm) 8 / Max. Number of sheets (80 gsm) 40 40

Technical specifications

Precise stapling, accurate folding – the Nagel Foldnak 8 bookletmaker is extremely versatile, comes with a wide range of standard equipment and requires very little set- up time. If the Foldnak 8 is combined with a Nagel collator, the units need not be realigned after a format change, since all Nagel units work with a centre register.

High flexibility

The Foldnak 8 finishes reliably brochure formats from A5 up

to SRA 3 in usual Nagel quality. Minimum format

of 105 x 210 mm is pos-sible with less modifica-tion effort. The operator can change from loop staples to normal staples

without resetting the unit – with up to four staples per booklet. The unit also includes a corner and edge sta-pling function.

The short set-up times save time for production. Except for the back and side stops, adjustments are not required. Four stapling heads can remain permanently installed – even if only two heads are used. This saves installation and conversion time.

Closed side stops ensure a perfect paper transport. The stops can be easily adjusted by means of a user-friendly guide. The Online Box can process statically charged paper, thanks to the integrated jogger and the feed belt with guide roller.

Reliable stapling technologie

Accurate spine stapling with the patented Foldnak principle: The unit staples and folds in one pass, without moving the paper, so that the staple always sits directly in the fold. Mobile clenchers make for particularly long- lasting booklets. The stapling technique with the original Nagel stapling head is proven and reliable. The stapling head is very robust and can process loop staples and standard staples without conversion.

NAGEL Foldnak 8One machine – many benefits

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NAGEL Foldnak 8

The comprehensive standard equipment includes an adjustable delivery conveyor, automatic release, side jog-ger, reset counter, signal lamp, misfeed control, staple empty indicator, mis-stapling control.

Spoilage is prevented by means of a detection system. The simple handling saves time and money. Wear parts can be replaced, keeping maintenance costs low.

The NAGEL stapling head

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Foldnak M2 Foldnak 40 Foldnak 8

Sheet size 148 x 210 / 297 x 440 148 x 210 / 297 x 450 148 x 210 / 297 x 450min. / max. (mm) DIN A 5, DIN A 4, DIN A 3 DIN A 5, DIN A 4, DIN A 3 DIN A 5, DIN A 4, DIN A 3 SRA 3 and special formats SRA 3 and special formats US: ledger, letter, legal US: ledger, letter, legal US: ledger, letter, legal

Cover sheets Cardboard or thick paper Cardboard or thick paper Cardboard or thick paper

Max. thickness (booklets) 1.5 mm (app. 15 x 80 gsm) 2.5 mm (app. 25 x 80 gsm) 2.5 mm (app. 25 x 80 gsm)

Max. thickness (pads) 2 mm (app. 20 x 80 gsm) 3 mm (app. 30 x 80 gsm) 4 mm (app. 40 x 80 gsm)

Max. number of booklets per hour (sets / h) 500 1,500 2,000

Mobile clenchers – –

Stapling head positions 4 (50 x 80 x 50) 4 (50 x 80 x 50) 6 (30 x 50 x 80 x 50 x 30) (distances in mm)

No. of stapling heads standard (max.) 2 (4) 2 (4) 2 (4)

Staple types 26 / 6, Ri 26 / 6 26 / 6, 26 / 8 S, Ri 26 / 6 26 / 6, 26 / 8 S, Ri 26 / 6

Loop staples

Staple capacity / head 210 210 210

Corner and edge Stapling

Automatic side jog –

Total counter – (with reset function) (with reset function)

Automatic release –

Misfeed control –

Magazine control –

Staple empty control –

Power supply 230 V 50 Hz 0.1 kW 230 V 50 Hz 0.3 kW 230 V 50 Hz 0.3 kW switchable or or 115 V 60 Hz 0.1 kW 115 V 60 Hz 0.3 kW 115 V 60 Hz 0.3 kW

H x W x D (cm) net 29 x 49 x 51 without / with conveyor without / with conveyor 88 x 60 x 52 / 102 87 x 61 x 56 / 127

Weight net / packed (kg) 35 / 38 60 / 65 109 / 143


NAGEL Foldnak Compact For a professional print finishing

The Foldnak Compact is unique in its class combining the functions of bookletmaking and trimming in a single small-footprint unit. With a wide range of formats and a very short set-up time, it is particulary suited for small, medium and frequently changing running lenghts in digital or offset printing. The machine is extremly space-saving with a length of only 1.05 m (without conveyor).

It is an efficient solution for digital or offset printers who need greater speed and flexibility in booklet production in addition to their online finishing equipment. The Foldnak Compact handles prints from all printing machines and will not become outdated when other machinery does.

Paper formats (of booklets) min. / max. (mm) 148 x 210 / 297 x 450

Thickness of booklets max. 25 sheets (80 gsm)

Speed (booklets / hr.) up to 2,000

Flat or loop staples

Stapling heads Up to 4 (standard 2) on 6 stapling positions

Integrated side jogger, front jogger and infeed belt with roller

Power supply 230 V; 0.9 kW

Integrated front trimming (pressing function compresses the spine)

Mobile clenchers for a professional finish

Motor driven conveyor included

Measure H x W x D (cm) 88 x 70 x 105 (respectively 174 with conveyor)

Weight net (kg) 240

Staple and fold in one pass for greater accuracy – patent system!

NAGEL Foldnak Compact

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NAGEL Foldnak 100 Professional print finishing for a sophisticated bookletmaking

The automatic bookletmaker Foldnak 100 is powerful, fast and guarantee great benefits to the user.

The Foldnak 100 provides a productive and efficient solu-tion for professional finishing due to the optional use of wire stitching heads. The modern bookletmaker comes with valuable features: an automatic format set-up, easy handling and an extraordinary wide range of sheet sizes. Large formats of modern digital printing (364 x 521 mm) can be processed as easily as small formats (105 x 148.5 mm). Thanks to the variety of formats and functions, book-lets of different sizes and grammages can be produced. Stapling and folding, folding only or block stapling – or both in combination – finishing with the Foldnak 100 is simply versatile.

NAGEL Foldnak 100 – Hohner wire stitching heads

The Nagel bookletmaker provides several options for different production volumes of offset or digital prints. The Foldnak 100 comes either with wire stitching heads (Hohner or ISP) for high volumes or with the Nagel-Ri 210 stapling heads with integrated loop stapling function for shorter runs.

The operation via a control panel is fast and easy and the format change is automatically done by simply selecting a format with a push of a button. All standard formats are programmed and five customised formats can be stored.

The touch screen allows even less trained operators an intuitive and language independent operation of an extensive machine. This was achieved by the application of an easy to understand coloured icon menu and a limitation to the menu levels.

The size of the screen allows a clear layout of the icons and an easy finger touch operation

Due to his modular design the Foldnak 100 can be run as stand alone unit or thanks to its integrated collection sta-tion online with the Nagel S8 collator (for badge finishing), the Robo-Feeder (for single sheet finishing), the front trim-ming unit Trimmer 100 and the square pressing unit SP 100.

NAGEL Foldnak 100 Bookletmaking Line with S8 collator, Tray, Trimmer 100 and SP 100

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Stitching / stapling heads Hohner 43 / 6S NAGEL Ri-210 ISPType of staples Wire 26/6, 26/8 S, Ri 26/6 Wire

Sheet size min. (mm) 105 x 148,5 140 x 148,5 140 x 148,5

Sheet size max. (mm) 364 x 521 364 x 521 364 x 521

Max. number of sheets 2.5 2.5 2.5(booklets, mm) (app. 25 x 80 gsm) (app. 25 x 80 gsm) (app. 25 x 80 gsm)

Max. number of sheets 3.0 3.0 3.0(pads, mm) (app. 30 x 80 gsm) (app. 30 x 80 gsm) (app. 30 x 80 gsm)

Max. sets / hour 3,000 3,000 3,000depending on format size

Mobile clenchers

Stitching / stapling head positions continuous continuous 4 (88.5 x 63 x 88.5)(distances in mm) 2 (63, 124 or 240)

No. of heads standard 2 2 2

Flat staples

Staple capacity / head app. 60,000 – 65,000 210 app. 60,000 – 65,000

Corner and edge stapling

Staple / wire empty control

Integrated collecting station

Automatic side and front jogging

Total counter (with reset function)

Automatic release

Wheeled stand

Infeed belt and tray for hand feed operation

Long conveyor

230 V / 50 Hz / 0.8 kW 230 V / 50 Hz / 0.8 kW 230 V / 50 Hz / 0.8 kWPower supply or or or 115 V / 60 Hz / 0.8 kW 115 V / 60 Hz / 0.8 kW 115 V / 60 Hz / 0.8 kW

(without / (without / (without /H x W x D net (cm) with conveyor) with conveyor) with conveyor) 115 x 72 x 118 / 186 115 x 72 x 118 / 186 115 x 72 x 118 / 186

Weight net / packed (kg) 220 / 260 220 / 260 220 / 260

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NAGEL Trimmer, Trimmer 100, 2S TrimmerA cut above

The Nagel Trimmer modules give the booklet an accurate front trim and turns the stapled booklet into a perfect end product. Your advantages: No expenses for staff, fast processing, no operating errors and no intermediate stacking. Nagel quality pays off: The upper transport belts come together in the shape of a funnel – even thick booklets are fed without problems.

The Trimmer can be linked to the Foldnak 8, Foldnak 40 and SP + Online. It can also be integrated into an existing bookletmaking line.

The run-on of the transport belt can be adjusted to ensure that the front trim will be exactly parallel to the fold of the booklet. The booklets are pressed before trimming to make them lie flat and give them a sharp fold. This pressing function makes the Nagel Trimmer unique in its class.

Operating the Trimmer is easy: After a change of format, only the trimming position must be adjusted.

Trimmer 100Integrated front trimming

With his speed, front function and design the automatic Trimmer 100 is perfectly suited to the automatic Nagel booklet-maker Foldnak 100.

NAGEL Trimmer 100 in the Bookletmaking Line with S8 collator, Tray, Foldnak 100 and SP 100

The format change is fully automated, driven by the Foldnak 100. The Trimmer 100 gives the booklet an accurate front trim and is an essential part of every bookletmaking system.

With the bypass function, the booklet can pass through the Trimmer without being actually trimmed; the Trimmer or the Trimmer 100 don´t need to be disconnected.

NAGEL Trimmer

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2S TrimmerTwo side trimming for a perfect look

The 2S Trimmer extends the Nagel product portfolio and is the ideal solution for 3-side trimming of brochures when combining the Trimmer.

The Nagel 2S Trimmer works inline to create a complete full-bleed booklet making system that is perfect for a wide range of on-demand applications. Brochures, manuals, reports, policy documents and many more can be quickly finished in one streamlined operation without the need for additional handling or finishing. The 2S Trimmer provides highly accurate cutting for booklets up to 100 pages (80 gsm). The 2S Trimmer can handle up to 25 sheets per booklet (20 LB Bond / 80 gsm, 100 page booklet) and can also be used as a stand-alone module for already front-trimmed booklets.

The 2S Trimmer is an optimal addition to the Nagel Bookletmaking line, which consits of the bookletmaker Foldnak 100, the front trimming module Trimmer 100, the square pressing module SP 100 and the collator S8 or the Robo-Feeder. This is a complete and fast booklet-making line particularly designed for digital prints.

Trimmer Trimmer 100

Booklet length min. (mm) 105 x 105 74 x 149,5

Booklet length max., folded (mm) 320 x 230 320 x 260,5 (with long knife) (–) (364)

Max. sets / hour – 1.900 3.000 No. of cuts

Max. trimming width 320 320 / 364 Standard / Optional (mm)

Max. thickness (mm) 5 5 (app. 50 à 80 gsm) (app. 50 à 80 gsm)

Press station

Adjustable belt run-on

Upper transport belts

Format adjustment – (fully automatic)

Max. cutting width (mm) 15 15

Detection waste box filled – to capacity

Bypass mode

Power supply 230 V, 50 Hz 230 V, 50 Hz 0,6 kW 0,5 kW or or 115 V, 60 Hz 115 V, 60 Hz 0,6 kW 0,5 kW

H x W x D net (cm) 87 x 55 x 96 106 x 72 x 51

Weight net / packed (kg) 160 / 250 160 / 180

2S Trimmer

Booklet length min. (mm) 204* (8,03“)

Booklet length max. (mm) 332* (12“)

Capacity up to 25 sheets

(20 LB Bond / 80 gsm,

100 page booklet)

Paper weights (gsm) 16 LB Bond < >115 LB Bond

60 < > 300 gsm

Dimensions (H x W x D) (cm) 110 x 70 x 150

(inch) (43.30 x 27.56 x 59.05)

Weight net (kg) approx. 240 (530 pounds)

Power Supply 50 Hz: 230 V, 2,0 A

60 Hz: 208 – 240 V, 2,0 A

60 Hz: 120 V, 4 A

NAGEL 2S Trimmer


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NAGEL Bookletmaking Line with S8 collator, Tray, Foldnak 100, Trimmer 100 and SP 100

NAGEL SP 100, SP 100 Compact, SP + OfflineAdded value with spine finishing

The square pressing modul forms the spine of the stapled booklet to give it a look of a high-quality perfect bind. The spine can be printed on and the booklets no longer spring open, therefore making storage and packing much easier.

SP 100

The SP 100 moduls are very flexible as an offline mobile finishing unit and also as an online version installed within the Foldnak 100 bookletmaling line.

SP 100 SP 100 Compact SP+ OfflineBooklet size min. (mm) 70 x 105 70 x 105 105 x 105

Booklet size max. (mm) 305 x 364 305 x 364 250 x 350

Max. sheets of booklet 30 30 30

(80 gsm)

Speed (booklets / h) Single pass 3.000 3.000 1.200Double pass 2.500 2.500 1.000

Bypass mode –

Only press

Power supply 100 – 230 V 100 – 230 V 100 – 230 V 0,6 kW 0,6 kW 0,3 kW

H x W x D net (cm) 106 x 72 x 83 86 x 38 x 71 40 x 75 x 42

Weight net / packed (kg) 100 100 71/91

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Booklets pressed with the square pressing moduls (left). Without the square pressing moduls (right).

The SP 100 Compact is the square pressing module of the Foldnak Compact.

NAGEL SP + Offline

SP 100 Compact

The SP 100 Compact can be combined with the Foldnak Compact and the Foldnak Compact Line.

SP + Offline

The SP + Offline operates independently of the rest of the finishing stand-alone device. The user achieves high functionality and ease of use of the SP + Online high through-put and operates efficiently.


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NAGEL S8For finishing professionals

The S8 suction feed collator is tailored to the specific needs of medium-sized print shops and binderies. Due to its extremely short set-up times, the S8 is particularly suited for frequently changing run lengths. It can be operated with one, two or three towers, as needed. With three tow-ers, the S8 can collate up to 24 sheets / 96 pages.

Threefold performance

Each tower can be used separately and has a maximum output of 5,000 sets per hour – the large capacity of the individual bins makes frequent reloading unnecessary. The Nagel S8 is very flexible in its application: At the push of a button, the user can switch from three-tower to single-tower operation. The unit delivers to the right or the left.

The speed can be adjusted infinitely and there is only one set in the machine at any time. This prevents paper jams and spoilage. All 24 bins of the S8 have an automatic miss feed and double feed detector and will not draw in overlapping sheets.

The separate suction and blast air adjustment for each tower is particularly useful when sheets of different paper types are collated. Due to the smart suction belt design and the easy make-ready, even inexperienced users can set up the machine after a short instruction.

The S8 can be operated also in the Robo-Feeder-Mode. Thus 8 tables are available for paper feeding which can be programmed individually and selected variably. The independence from printing process is an enormous advantage for the bookletmaking; Particularly if digital and offset prints should be collated into one and the same brochure.

NAGEL S8 collator in bookletmaking line with Tray and Foldnak 100

Sheet separation Suction belt with air-blast

Max. capacity cover bin (mm) 130

Max. capacity bins 2 – 7 (mm) 65

Bins per tower 8

Operation LCD-Display

Sheet size min. / max. (mm) 110 x 160 / 364 x 520

Recommended paper weight 45 – 240 gsm depending on paper quality and atmospheric conditions

Speed max. (sets/h) 5,000

Total counter

Batch counter

Sheet insert mode

Block mode (linking bins)

Double feed detector

Sheet length detector

Miss feed detector

Empty bin

Paper jam detector

Robo-Feeder-Mode

Power supply 230 V 50 Hz 1 kW single phase or 115 V 60 Hz

H x W x D net (cm) 214 x 65 x 77

Weight net / packed (kg) 160 / 190


The Nagel Robo-Feeder reduces the cost and man-power involved in bookletmaking: Due to its short set-up times, this special feeder is particularly suited for small, medium, and frequently changing run lengths in digital printing. Its versatility enables digital print shops to process even highly specialized jobs at a profit.

The Robo-Feeder works faster than a digital printing press and can therefore feed print output from multiple presses. It works with all printers and digital presses and will not become outdated when other machinery does. A sorter at the printer is unnecessary, since the Robo-Feeder auto-matically separates the stacked sheets into sets. The feeder reliably processes booklets of up to 100 pages and cover sheets printed digitally or using offset. A generous capac-ity of 1,300 sheets (80 gsm) makes frequent reloading unnecessary.

An important feature of the Robo-Feeder is the insertion of heavy cover stock. The feeder combines black-and-white sheets and coloured cover sheets without any problems.

The separate suction and blast air adjustment ensures a gentle processing of digital prints and prevents marks on sensitive surfaces. The optional mark reader supports fault detection in case of a wrong order of sheets, there-by reducing spoilage. It also allows the user to produce booklets with different numbers of sheets. This function is valuable for personalized prints in particular.

Linking the Robo-Feeder to the Foldnak Compact or Foldnak 100 bookletmaking line with Trimmer 100, SP 100 or SP 100 Compact will create a production line in which booklets are collated, stapled, folded, square-pressed and then pressed and trimmed.

Ernst Nagel GmbHBreitwiesenstraße 2170565 Stuttgart / Germany

Phone: + 49 7 11-7 80 78-21E-mail: [email protected]

www.ernstnagel.com

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For any further information about the complete Nagel product range please look at www.ernstnagel.com or contact your regional dealer.

Disclaimer: As part of our continued product improvement plan, specifications and information puplished here are subject to change without notice. All specifications are dependent on application, type of stock, temperature, RH and print engine used. Specifications quoted were measured on uncoted and unprinted stock.

NAGEL Robo-FeederFinishing in digital printing

Sheet separation Suction belt with air-blast

Number of bins 2

Feeding speed Up to 10,000 sheets / h The output of booklets / h depends on how many sheets a booklet has

Capacity bins (mm) 130 (upper bin) / 65 (lower bin)

Min. sheet size (mm) 110 x 160

Max. sheet size (mm) 364 x 520

Recommended paper weight 45 – 250 gsm depending on paper quality and atmospheric conditions

Detection Systems Miss feed, double feed (ultrasonic sen-sor), empty bin, paper jam

Power supply 230 V 50 Hz 1 kW or

115 V 60 Hz 1 kW

H x W x D (cm) 149 x 70 x 70

Weight net/packed (kg) 120 / 167

NAGEL Robo-Feeder


Bookletmaking - Shredders Direct

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