A ROBOTICS REVOLUTION

FOR 21ST

CENTURY METALCASTERS

“CHANGING LIVES”

Grind Master Group

Grind Master is a GLOBAL TECHNOLOGY LEADER in specialized

TURNKEY Machines for Metal Finishing, Deburring, Microfinishing,

Superfinishing, Robotic Machines and Abrasives, providing total solutions for

surface finishing requirements.

With over 5500 machines across 6 continents, serving a wide range of

industries, we bring a world of experience of over 35 years in machine

technology & process knowledge. Grind Master has State-of-The-Art 2

dedicated R&D centres, 7 manufacturing plants, 3 Technology centres

spread over 350000 Sq Ft with strength of 400+ dedicated employees

worldwide.

Grind Master and its group companies in China, France and USA constantly

strive to exceed customer expectations with Innovative & Trustworthy

solutions created with Passion and Expertise.

Technology has changed the way foundries operate globally. It helped reduce

the human intervention, improve work environment as well as boost

productivity. Thanks to automation and other technological advancements,

foundry operations have changed dramatically. Deflashing and Fettling are

recognized as integral parts of the Foundry process and require Automatic

Reliable Production Solutions.

• 35 Years of Absolute Engineering

• 5500 Installations Worldwide

• 125 ROBOFINISH Machines Installed

Worldwide

• 7 Manufacturing facilities and 3 R&D

centers Worldwide

• 2000+ Satisfied Customers

• 5 Times EEPC Award for Highest

Machine Tool Exports

Grind Master Specialized Machine

Turnkey Solutions

Grind master provides specialized machinery – with turnkey solutions for

achieving specific quality and productivity results using modular technology

elements. It is this approach of delivering TOTAL solution including machine,

tools, support, process knowhow that enables us to add value to the

manufacturing operations of our customers.

Grind master turnkey solutions are delivered with a project approach with a

gated quality management system that enables us to ensure high quality

results.

Project management system at grind master includes the following phases of

the project :

1. Sales Order – Project Finalization

2. Engineering

3. Parts Manufacturing and Procurement

4. Machine Assembly

5. Installation, Commissioning and Training

6. Support Services and Improvements

State-of-The-Art R&D Thinkspace World Class Inspection Facility ROBOFINISH Lab

Challenges in Grinding and

Deflashing Operations

• Heavy Castings

• Complex Shapes and Profiles

• Hazardous Work Environment

• Accident Risks

• Lower Productivity

• Poor Grinding Quality

• Higher Cycle Time

• Excessive Manpower Required

ROBOFINISH BENEFITES

• ROBOFINISH revolutionizes casting finishing with enhanced performance, quality and

economics

• ROBOFINISH offers a turnkey solution for all castings – Ferrous and Non-Ferrous

• ROBOFINISH team members are Global Technology Leaders in Metalcasting/Foundry

and Robotic Machining Technologies

• Enhanced Performance, Unmatched Quality and Quick ROI

• 125+ Robotic Machines in operation including Mexico and USA

• Robotic Grinding for Grey/Ductile and Steel Casting

• Robotic Deflashing of Aluminum Casting

• Robotic Grinding of Forgings

• Robotic Deburring and Finishing

• Robotic Sculpting of Molds and Patterns

WE PROVIDE

Application Engineering

Methodology

Initial Concept

Real Time Animated Tool

Path and Process Simulation

Process Design

Process Programming, Fixture

Design and Tool Selection,

Offline Programming

Process R&D

Engineering Studies

Verification and QC Production Rate

Comprehensive FEE Studies

Finished Robotic

Machine

Single or Multi Robot

Automated Machine

ROBOTIC Ferrous Casting Grinding

Machine

Why ?

• Productivity – Jump by 8X

• Quality of Grinding – Reduce

Rejection/Rework

• Drastic Improvement in Quality,

Productivity and Safety

• Reduce Manufacturing Cost

• Quick ROI

• Industrie 4.0 Smart Machines

How ?

• Heavy Duty Robots with

Grinding Spindles

• Proper Selection of Tools

• Offline Programming

Software

• Special Engineered Software

for Casting Finishing

Grind Master Breakthrough Technology in Ferrous Casting

Grinding/Fettling

Modular – Flexible – Refined Generation 3 Robotic Machines

Operations

Riser and Gate Cutting Part Separation

Parting Line GrindingFace Grinding

Case Studies

Hydraulic Housing

Weight : 60 Kgs

Cycle Time : 6 min

Carrier Cover

Weight : 40 Kgs

Cycle Time : 1 min

Motor Housing

Weight : 2 Kgs

Cycle Time : 1.5 min

Differential Cover

Weight : 25 Kgs

Cycle Time : 1 min

Transmission Housing

Weight : 120 Kgs

Cycle Time : 7 min

Excavator Casting

Weight : 220 Kgs

Cycle Time : 10 min

Earthmover Casting

Weight : 190 Kgs

Cycle Time : 9 min

Cylinder Block

Weight : 170 Kgs

Cycle Time : 12 min

ROBOTIC Non - Ferrous Casting

Grinding Machine

Why ?

• Productivity – Jump by 5X

• Complex Shapes with High Quality

• Better Health and Safety

• Quick ROI

• No In Process Adjustment

• Neat and Clean Workplace

• Less Noise, Less Dust

How ?

• Robots with WIDE Variety of

Machining/Grinding/Deburring

Heads/Spindles and Grippers

• Adaptive Techniques for

Casting-Casting Variations

• Specialized Tooling/Application

Development

Grind Master ROBOFINISH Revolutionary Non-Ferrous Casting

Cleaning Technology

Operations

Belt GrindingGate and Riser Cutting

Parting Line Deflashing Heavy Flash TrimmingFace Flash Milling

Applications

Alloy wheel Rim Cylinder Block Engine Crank Case Housing Clutch Housing

Case Studies

• Component – Wheel Rim

• Model – RMT (Tool in Robot)

• Weight – 8 Kgs

• Cycle Time – 0.5 min

• Component – Cylinder Block

• Model – RMT and RCP

• Weight – 15 Kg

• Cycle Time – 1 min for Cutting

1 min for Deflashing

• Component – Step Holder

• Model – RIMS

• Weight – 1 Kgs

• Cycle Time – 0.5 Sec

Specially Engineered Software

A Smart Controller for Smart Machine

Engineered Software for Finishing

Process Monitoring and optimization

Remote Asset Management System (RAMS)

Engineered Software for Finishing

• Industrie 4.0 Enabled

• IoT – Internet of Things

• Tool Management System

• Data Logging

• Video Recording

• Inbuilt MIS

• Intuitive Voice Guidance

• Biometric User Management

• Smart Phone Interface

Unorganized

Messy & Unhealthy

Sophisticated Robotic Auto Grinding

Machine

Transforming Human Lives in Foundry

Grind Master - Taking on challenges,

delivering solutions for foundries.

Grind Master has a vision to be a Global Technology Leader by empowering our

people, fostering excellence and exceeding customer expectations. While

delivering solutions for the foundries, Grind Master is prepared to take on any

challenge with respect to operational efficiencies and process hazards. Grind

Master has all the nuances – i.e. R&D capability, manufacturing setup, service &

maintenance facilities and technical expertise to deliver the promised solution.

• 25+ ROBOFINISH Machines for Ferrous Foundries

• 85+ ROBOFINISH Machines for Ferrous Foundries

• Over 3000 Lives Changed and Improved because of Grind Master

ROBOFINISH Machines

References

Grind Master Group

• 5500+ Turnkey Machines Globally

• 125+ ROBOFINISH Machines

• Over 400 Direct Employees Worldwide

• 7 Manufacturing Facilities

• 3 Innovation R&D centers across the globe

Grind Master India Grind Master USA

Grind Master France Grind Master China

Grind Master Group

+91 9049948833 | sales@grindmaster.co.in | www.grindmaster.co.in | www.robofinish.net