Workshop. Kawasan Industri Autocar, Cikampek, … Back Ground Mr. Ingmar Vesterlund (Share Holder)...
Transcript of Workshop. Kawasan Industri Autocar, Cikampek, … Back Ground Mr. Ingmar Vesterlund (Share Holder)...
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PT. PR Rolls Indonesia
Office. Ruko Emerald Boulevard AA2-01, Jl. Jombang Raya,
Bintaro Sektor 9
Tangerang Indonesia 15227 I Ph. +6221 36927788 I Fax.
+6221 70776923
Workshop. Kawasan Industri Autocar, Cikampek,
Karawang, Jawa Barat 41373
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Founder Back Ground
Mr. Ingmar Vesterlund (Share Holder) -Founder of PT. PR Rolls Indonesia
Senior President Director -Founder of PIKO TEKNIK OY (Spray Coatings, Repairs, Balancing) then
sold to VOITH in 2002
-The first person provide on site work (Spray Coatings, Repairs, Balancing)
for pulp and paper industries in the Scandinavian countries
-Founder of PR ROLLS OY (New and Refurbish of Spreader Rolls)
- President Director at PT Tekno Coat Nusind (2007- 2011)
Mr. Teddy (Share Holder)
-Founder of PT. PR ROLLS INDONESIA
Managing Director
- Mechanical Head at Voith Paper Roll Karawang (2000 –
2007)
- Technical / Engineering Manager of PT. Tekno Coat
Nusindo/Elastomer Nusindo (2007 – 2011)
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Founder Back Ground
Mr. Ferry Janggur (Share Holder) -Founder of PT. PR Rolls Indonesia
Technical Director -Workshop Manager at Voith Paper Roll Karawang (2000 – 2009
- Engineering Head at FAJAR PAPER (2009-2010)
-Workshop Manager at PT Elastomer Nusindo (2010 – 2011)
Mr. Nur Haryono (Share Holder)
-Founder of PT. PR ROLLS INDONESIA
Marketing Director
-Sales Manager for Voith Paper Roll and Fabrics (2001 –
2008)
- Director for PT Tekno Coat Nusindo (2008-2009)
- Owner of PT Proweldindo Trading and Service Company
since 2007
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PR Rolls On-Site services
Thermal coatings
Dryers
Rolls
Drums
Grindings
Dryers
Pope drums
Rolls
Repairing of grooves
and damages of
dryers and rolls
Cold spraying
Electrical plating
Machining
Turning
Milling
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PR Rolls On-Site services
Dynamic Balancings
Dryers and rolls
Hard face weldings
Crasher blades
Press screws repairings
Thune
Beloit
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PR Rolls Coatings
Non-stick and good release coatings
Hard coatings
Friction coatings
Corrosion resistant coatings
Wear resistant coatings
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Tecno Coatings
TecnoMicro
TecnoGuide TecnoDiamond
TecnoClean
TecnoGuide
Wire Guide Rolls
Head Box
Wire Section Press
Section Drying Section
G-Band Rolls
Venta Rolls
Suction Rolls
Drying Cylinders
Felt Guide Rolls
Uno / Vac Rolls
TecnoClean
TecnoGuide
Pre Coating
Size Press
Drying Cylinders
Guide Rolls
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Tecno Coatings
TecnoGrip
Coating Calender Reeler Winder and Cutter
TecnoDiamond
TecnoClean
TecnoGuide TecnoGrip
Drying Cylinders
Paper Guide Rolls
Spreader Rolls
Thermo
Rolls
Chilled Iron
Rolls
Fly Rolls
Reel Drum Winder Drums
Sectional Rolls
Spreader Rolls
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Targets
Dryers
Dryer fabric rolls
Paper rolls
Cooling cylinders
Sheet cutter nip rolls
Benefits
Excellent non-stick
Good release
Excellent wear
resistance
Corrosion free
Doctorable coating
PR Clean Coatings
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PR Clean Coatings
Läpileikkauskuva
Teflon
Hard carbide
Base material
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PR Tecno Clean Coatings
Technical details
Hardness of ready
made coating 1200 ±
150 HV
Roughness 1 – 3 Ra
With grinding
roughness 0.4-0.8 Ra
Thickness 100 - 150
µm
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Tecno Clean Coatings
Work description
Grit blasting
HVOF spraying
Teflonizing
Surface treatment
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Tecno Grip Coatings
Targets
Pope drums
Winder drums
Winder carrier drums
Winder section rolls
Sheet cutter nip rolls
Benefits
Excellent anti-slip
properties
Good wear
resistance
Corrosion free
Re-roughnable
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Tecno Grip Coatings
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Tecno Grip Coatings
Technical details
Hardness of ready
made coating 1200 ±
150 HV
Roughness 4 – 16 Ra
(tailorable by paper
quality)
Thickness 70 - 120
µm
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PR Tecno Grip Coatings
Work description
Grit blasting
HVOF spraying
Surface treatment
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Tecno Diamond Coatings
Targets
Suction roll shells
Pick-up rolls
G-band rolls
Chilled rolls
Hard calander rolls
Pope drums
Benefits
Longer grinding
period
Excellent
smoothness after
grinding
Corrosion free
Good wear
resistance
Grindable by
customer
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Tecno Diamond Coatings
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Tecno Diamond Coatings
Tekno Diamond V
Tekno Diamond G
Tekno Diamond C
Vacuum rolls
G-band rolls
Chilled and calander
rolls
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PR Tecno Diamond Coatings
Technical details
Hardness of ready
made coating 1300 ±
100 HV
Smoothness 0.05 –
0.2 Ra
Thickness 100 – 250
µm
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Tecno Guide Coatings
Targets Wet wire guide rolls
Press felt guide rolls
Dryer fabric guide rolls
Benefits Excellent corrosion
recistance
Excellent heat recistance
Excellelent chemical
resistance
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Tekno Guide Coatings
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Tekno Guide Coatings
Technical details
Thickness 300-400 microns
Ph range 3-13
Good non stick and release
Good wear resictance
Temperature range 20 – 200 C degrees
Excellent corrosion resistance
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Machinery
Cyphon groove
machining
Milling of
keyway
Turning of
manhole
Grinding
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Machining of dryer cylinders: Benefits
• Better CD-profile
• No passing through the doctor blade
• Higher drying capacity
• Less slipping between paper web and dryer
• Less breaks
• Les dust in the dryer section
• Possibility to increase speed
• Higher-quality end product
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Other machining
• Drilling and grooving of cylinders
• Machining of manhole sealing surfaces
• Repair of rope grooves
• Machining of cylinder shaft journals
• Reaming of shaft holes
• Machining of base rails
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Grooving and Drilling
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Grindings
Problem
Waving and grooving on the dryer surface
Corrosion on the dryer surface
Sludge and contamination on the dryer surface
Geometrical problems
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Grindings
Solution
On-site grinding in paper machine
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Grindings
Technical details
Circumference
tolerance ± 0.15 mm
Roughness < 0.7 Ra
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Repairing of grooves and damages of
dryers and rolls
Problem
Damages, crater or groove etc on the roll or dryer
surface
Solution
Cold spraying
Electrical plating
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Dynamic Balancings
Problem
High vibration level
Bearing damages
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Dynamic Balancings
Solution
Dynamic balancing
In machine or in workshop
Middle balancing of guide rolls
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Dynamic Balancings
Dynamic balancing on
Two planes
Three planes with
center weights
Balancing Grade
G1.0, G 1.6 or G 2.5
Maximum paper
machine speed
Vibration measurement
and balancing
equipment
CSI 2130 two
channel vibration
analyzer