Tutorial Menggunakan Mastercam X5anindita.blogs.uny.ac.id/wp-content/uploads/sites/3428/... ·...

1 Anindita Sari Maharani/ 15518241017

Tutorial Menggunakan Mastercam X5

Langkah pertama adalah menjalankan mastercam X5

Ketika muncul tampilan berikut, cencel saja.

Setelah tampilan diatas di close akan muncul tampilan biru. Untuk memunculkan garis merah

koordinat tekan f9 pada keyboard.


Lalu tekan planes pada menubar bawah untuk mengganti koordinat menjadi D+ Z+

Kemudian klik line pada toolbar/ klik create pada menubar atas, pilih line endpoint untuk membuat

desain yang diperlukan. Kemudian klik multiline pada toolbar agar garis berlanjut sampai selesai

pembuatan desain.

Setelah desain selesai klik machine type pada menubar, pilih latte, kemudian pilih default.


Kemudian klik tanda (+) pada properties di kiri tampilan. Lalu klik stock setup, kemudian akan

muncul tampilan seperti berikut, klik properties

Kemudian muncul tampilan seperti pada gambar di bawah ini, sesuaikan OD dan Lenght sesuai

desain. Klik select jikalau lupa ukuran yang telah dibuat kemudian klik objek yang dimaksud.

Kemudian klik ok


Langkah selanjutnya adalah klik toolpaths, pilih rough untuk mengikis obyek luar sesuai pada desain

teksbar diisi dengan nama untuk menyimpan file

Keterangan:

OD= diameter

Length= panjang benda kerja

KETERANGAN


Kemudian klik toolpaths, pilih groove


Klik pusat 1 kemudian tarik ke pusat 2, kemudian enter

Setelah menekan tombol enter pada keyboard akan muncul tampilan seperti berikut. Klik Ok

1

2


Kemudian klik groove lagi, pilih chain, pilih objek, enter lalu klik centang.

Langkah terakhir membuat thread atau ulir. Klik bagian yang akan di thread, pilih thread pada

toolpaths maka akan muncul seperti ini, pilih sesuai yang tertera pada gambar.


Berikut adalah ukuran-ukuran untuk membuat desain.

Berikut adalah NC filenya

%

O0000

(MATERIAL - ALUMINUM MM - 2024)

G21

(TOOL - 1 OFFSET - 1)

(OD ROUGH RIGHT - 80 DEG. INSERT - CNMG 12 04 08)

G0 T0101

G18


G97 S1549 M03

G0 G54 X56.525 Z4.5

G50 S3600

G96 S275

G99 G1 Z2.5 F.25

Z-71.448

X59.814 Z-73.093

G18 G3 X60.4 Z-73.8 I-.707 K-.707

G1 Z-90.8

X63.228 Z-89.386

G0 Z4.5

X52.65

G1 Z2.5

Z-69.808

G3 X53.814 Z-70.093 I-.125 K-.992

G1 X56.925 Z-71.648

X59.753 Z-70.234

G0 Z4.5

X48.775

G1 Z2.5

Z-69.8

X52.4

G3 X53.05 Z-69.855 K-1.

G1 X55.878 Z-68.44

G0 Z4.5

X44.9

G1 Z2.5

Z-69.8

X49.175

X52.003 Z-68.386

G0 Z4.5

X41.025

G1 Z2.5

Z-69.8

X45.3

X48.128 Z-68.386

G0 Z4.5

X37.15

G1 Z2.5

Z-69.8

X41.425

X44.253 Z-68.386

G0 Z4.5

X33.275

G1 Z2.5

Z-69.8

X37.55

X40.378 Z-68.386

G0 Z4.5

X29.4

G1 Z2.5

Z-19.8

X30.4

G3 X32.4 Z-20.8 K-1.

G1 Z-28.8

Z-33.8


Z-41.8

Z-46.8

Z-60.8

Z-65.8

Z-69.8

X33.675

X36.503 Z-68.386

G0 Z4.5

X25.525

G1 Z2.5

Z-19.8

X29.8

X32.628 Z-18.386

G0 Z4.5

X21.65

G1 Z2.5

Z-19.8

X25.925

X28.753 Z-18.386

G0 Z4.5

X17.775

G1 Z2.5

Z-1.073

X19.814 Z-2.093

G3 X20.4 Z-2.8 I-.707 K-.707

G1 Z-13.8

Z-19.8

X22.05

X24.878 Z-18.386

G18

G0 Z2.

X-3.2

G1 Z0.

X14.4

G18 G3 X15.531 Z-.234 K-.8

G1 X19.531 Z-2.234

G3 X20. Z-2.8 I-.566 K-.565

G1 Z-13.8

Z-20.

X30.4

G3 X32. Z-20.8 K-.8

G1 Z-28.8

Z-33.8

Z-41.8

Z-46.8

Z-60.8

Z-65.8

Z-70.

X52.4

G3 X53.531 Z-70.234 K-.8

G1 X59.531 Z-73.234

G3 X60. Z-73.8 I-.566 K-.566

G1 Z-90.

X62.828 Z-88.586

G28 U0. V0. W0. M05

T0100


M01


(OD GROOVE CENTER - NARROW INSERT - N151.2-185-20-5G)

G0 T4141

G18

G97 S3600 M03

G0 G54 X24. Z-17.381

G50 S3600

G96 S302

G1 X16.4 F.05

G0 X24.

Z-18.591

G1 X16.4 F.1

X16.642 Z-18.47

G0 X24.

Z-16.172

G1 X17.805

X18.047 Z-16.293

G0 X24.

X24.42

Z-19.8

G1 X16.4

X16.642 Z-19.679

G0 X24.223

G97 S500

Z-13.306

X22.97

G1 X20.141 Z-14.721 F.05

X16. Z-16.791

Z-17.36

X16.185 Z-17.268

G0 X34.828

Z-21.414

G1 X32. Z-20.

X16.

Z-17.36

G0 X22.97

G96 S302

X36.

Z-31.425

G1 X28.4

G0 X36.

Z-32.8

G1 X28.4 F.1

X28.675 Z-32.663

G0 X36.

Z-30.05

G1 X28.4

X28.675 Z-30.188

G0 X36.

G97 S500

Z-28.436

X34.828

G1 X32. Z-29.85 F.05

X28.

G0 X34.828


Z-34.414

G1 X32. Z-33.

X28.

Z-31.5

G0 X34.828

G96 S302

X36.

Z-44.425

G1 X28.4

G0 X36.

Z-45.8

G1 X28.4 F.1

X28.675 Z-45.663

G0 X36.

Z-43.05

G1 X28.4

X28.675 Z-43.188

G0 X36.

G97 S500

Z-41.436

X34.828

G1 X32. Z-42.85 F.05

X28.

G0 X34.828

Z-47.414

G1 X32. Z-46.

X28.

Z-44.5

G0 X34.828

G96 S302

X36.

Z-63.425

G1 X28.4

G0 X36.

Z-64.8

G1 X28.4 F.1

X28.675 Z-64.662

G0 X36.

Z-62.05

G1 X28.4

X28.675 Z-62.188

G0 X36.

G97 S500

Z-60.436

X34.828

G1 X32. Z-61.85 F.05

X28.

G0 X34.828

Z-66.414

G1 X32. Z-65.

X28.

Z-63.5

G0 X34.828

G28 U0. V0. W0. M05

T4100

M01



(OD THREAD RIGHT- SMALL INSERT - R166.0G-16MM01-100)

G0 T9494

G18

M05

G0 G54 X24. Z8.336

G76 P010029 Q0. R0.

G76 X18. Z-13. P10000 Q4181 R0. E.8

G28 U0. V0. W0.

T9400

M30

%

KODE M DAN FUNGSINYA

KODE FUNGI

M03 Memutar spindle searah jarum jam M04 Memutar spindle berlawanan jarum jam M05 Menghentikan putaran spindle M06 Ganti tool M08 Mengidupkan cairan pendingin M09 Mematikan cairan pendingin M30 Penutup program

KODE G PROGRAM DAN FUNGSINYA

KODE FUNGSI FORMAT G00 Memposisikan pahat G00 X….. Y…..Z….. G01 Interpolasi lurus G01 X….Y….Z….F…. G02 Interpolasi radius searah jarum jam (CW/ clock

wise) G02 X….Y….Z….R….F… Atau

G02 X….Y….Z….I…J…K…F… G03 Interpolasi radius berlawanan jarum jam (CCW/

counter clock wise) G03 X….Y….Z….R….F… Atau

G03 X….Y….Z….I…J…K…F… G17 Bidang kerja XY G17 G18 Bidang kerja YX G18 G19 Bidang kerja YZ G19 G20 Satuan inch G20 G21 Satuan meter (metric) G21 G28 Kembali ke titik reference mesin G28 Z….(X…Y…) G33 Pemakanan ulir G40 Membatalkan tool kompensasi G40 G41 Tool kompensasi arah kiri G42 Tool kompensasi arah kanan G54, sd

G59 Pemilihan cordinat kerja penyimpanan data setting

tool G54, sd G59

G73 Siklus pengeboran G74 Siklus pengetapan G90 Pemrograman sistem absolute G90 G91 Pemrograman sistem incremental G91


PRAKTIK SIMULASI CNC FANUC 0i T

1. Membuat program via Mastercam X5

2. Ekspor NC File


3. Edit NC File

*(baris program yang dirubah ditandai dengan background kuning)

*(program yang perlu diperhatikan background hijau)

PROGRAM SEBELUM DIUBAH PROGRAM SETELAH DIRUBAH %

O0000


G21


(OD ROUGH RIGHT - 80 DEG. INSERT -

CNMG 12 04 08)

G0 T0101

G18

G97 S1549 M03

G0 G54 X56.525 Z4.5

G50 S3600

G96 S275

G99 G1 Z2.5 F.25

Z-71.448

X59.814 Z-73.093

G18 G3 X60.4 Z-73.8 I-.707 K-.707

G1 Z-90.8

X63.228 Z-89.386

G0 Z4.5

X52.65

G1 Z2.5

Z-69.808

G3 X53.814 Z-70.093 I-.125 K-.992

G1 X56.925 Z-71.648

X59.753 Z-70.234

G0 Z4.5

X48.775

G1 Z2.5

%

O0000


G21


(OD ROUGH RIGHT - 80 DEG. INSERT -

CNMG 12 04 08)

G0 T0101 (Perhatikan tool numbernya) G18

G97 S1549 M03

G0 G54 X56.525 Z4.5(perhatikan offset

settingnya. Disini G54) G50 S3600

G96 S275

G99 G1 Z2.5 F.25

Z-71.448

X59.814 Z-73.093

G18 G3 X60.4 Z-73.8 I-.707 K-.707

G1 Z-90.8

X63.228 Z-89.386

G0 Z4.5

X52.65

G1 Z2.5

Z-69.808

G3 X53.814 Z-70.093 I-.125 K-.992

G1 X56.925 Z-71.648

X59.753 Z-70.234

G0 Z4.5

X48.775


Z-69.8

X52.4

G3 X53.05 Z-69.855 K-1.

G1 X55.878 Z-68.44

G0 Z4.5

X44.9

G1 Z2.5

Z-69.8

X49.175

X52.003 Z-68.386

G0 Z4.5

X41.025

G1 Z2.5

Z-69.8

X45.3

X48.128 Z-68.386

G0 Z4.5

X37.15

G1 Z2.5

Z-69.8

X41.425

X44.253 Z-68.386

G0 Z4.5

X33.275

G1 Z2.5

Z-69.8

X37.55

X40.378 Z-68.386

G0 Z4.5

X29.4

G1 Z2.5

Z-19.8

X30.4

G3 X32.4 Z-20.8 K-1.

G1 Z-28.8

Z-33.8

Z-41.8

Z-46.8

Z-60.8

Z-65.8

Z-69.8

X33.675

X36.503 Z-68.386

G0 Z4.5

X25.525

G1 Z2.5

Z-19.8

X29.8

X32.628 Z-18.386

G0 Z4.5

X21.65

G1 Z2.5

Z-19.8

X25.925

X28.753 Z-18.386

G1 Z2.5

Z-69.8

X52.4

G3 X53.05 Z-69.855 K-1.

G1 X55.878 Z-68.44

G0 Z4.5

X44.9

G1 Z2.5

Z-69.8

X49.175

X52.003 Z-68.386

G0 Z4.5

X41.025

G1 Z2.5

Z-69.8

X45.3

X48.128 Z-68.386

G0 Z4.5

X37.15

G1 Z2.5

Z-69.8

X41.425

X44.253 Z-68.386

G0 Z4.5

X33.275

G1 Z2.5

Z-69.8

X37.55

X40.378 Z-68.386

G0 Z4.5

X29.4

G1 Z2.5

Z-19.8

X30.4

G3 X32.4 Z-20.8 K-1.

G1 Z-28.8

Z-33.8

Z-41.8

Z-46.8

Z-60.8

Z-65.8

Z-69.8

X33.675

X36.503 Z-68.386

G0 Z4.5

X25.525

G1 Z2.5

Z-19.8

X29.8

X32.628 Z-18.386

G0 Z4.5

X21.65

G1 Z2.5

Z-19.8

X25.925


G0 Z4.5

X17.775

G1 Z2.5

Z-1.073

X19.814 Z-2.093

G3 X20.4 Z-2.8 I-.707 K-.707

G1 Z-13.8

Z-19.8

X22.05

X24.878 Z-18.386

G18

G0 Z2.

X-3.2

G1 Z0.

X14.4

G18 G3 X15.531 Z-.234 K-.8

G1 X19.531 Z-2.234

G3 X20. Z-2.8 I-.566 K-.565

G1 Z-13.8

Z-20.

X30.4

G3 X32. Z-20.8 K-.8

G1 Z-28.8

Z-33.8

Z-41.8

Z-46.8

Z-60.8

Z-65.8

Z-70.

X52.4

G3 X53.531 Z-70.234 K-.8

G1 X59.531 Z-73.234

G3 X60. Z-73.8 I-.566 K-.566

G1 Z-90.

X62.828 Z-88.586

G28 U0. V0. W0. M05

T0100

M01


(OD GROOVE CENTER - NARROW INSERT -

N151.2-185-20-5G)

G0 T4141

G18

G97 S3600 M03

G0 G54 X24. Z-17.381

G50 S3600

G96 S302

G1 X16.4 F.05

G0 X24.

Z-18.591

G1 X16.4 F.1

X16.642 Z-18.47

G0 X24.

Z-16.172

G1 X17.805

X28.753 Z-18.386

G0 Z4.5

X17.775

G1 Z2.5

Z-1.073

X19.814 Z-2.093

G3 X20.4 Z-2.8 I-.707 K-.707

G1 Z-13.8

Z-19.8

X22.05

X24.878 Z-18.386

G18

G0 Z2.

X-3.2

G1 Z0.

X14.4

G18 G3 X15.531 Z-.234 K-.8

G1 X19.531 Z-2.234

G3 X20. Z-2.8 I-.566 K-.565

G1 Z-13.8

Z-20.

X30.4

G3 X32. Z-20.8 K-.8

G1 Z-28.8

Z-33.8

Z-41.8

Z-46.8

Z-60.8

Z-65.8

Z-70.

X52.4

G3 X53.531 Z-70.234 K-.8

G1 X59.531 Z-73.234

G3 X60. Z-73.8 I-.566 K-.566

G1 Z-90.

X62.828 Z-88.586

G28 U0. V0. W0. M05

T0100 (Perhatikan tool numbernya) M01


(OD GROOVE CENTER - NARROW INSERT -

N151.2-185-20-5G)

G0 T4141(Perhatikan tool numbernya) G18

G97 S3600 M03

G0 G54 X24. Z-17.381

G50 S3600

G96 S302

G1 X16.4 F.05

G0 X24.

Z-18.591

G1 X16.4 F.1

X16.642 Z-18.47

G0 X24.

Z-16.172


X18.047 Z-16.293

G0 X24.

X24.42

Z-19.8

G1 X16.4

X16.642 Z-19.679

G0 X24.223

G97 S500

Z-13.306

X22.97

G1 X20.141 Z-14.721 F.05

X16. Z-16.791

Z-17.36

X16.185 Z-17.268

G0 X34.828

Z-21.414

G1 X32. Z-20.

X16.

Z-17.36

G0 X22.97

G96 S302

X36.

Z-31.425

G1 X28.4

G0 X36.

Z-32.8

G1 X28.4 F.1

X28.675 Z-32.663

G0 X36.

Z-30.05

G1 X28.4

X28.675 Z-30.188

G0 X36.

G97 S500

Z-28.436

X34.828

G1 X32. Z-29.85 F.05

X28.

G0 X34.828

Z-34.414

G1 X32. Z-33.

X28.

Z-31.5

G0 X34.828

G96 S302

X36.

Z-44.425

G1 X28.4

G0 X36.

Z-45.8

G1 X28.4 F.1

X28.675 Z-45.663

G0 X36.

Z-43.05

G1 X28.4

G1 X17.805

X18.047 Z-16.293

G0 X24.

X24.42

Z-19.8

G1 X16.4

X16.642 Z-19.679

G0 X24.223

G97 S500

Z-13.306

X22.97

G1 X20.141 Z-14.721 F.05

X16. Z-16.791

Z-17.36

X16.185 Z-17.268

G0 X34.828

Z-21.414

G1 X32. Z-20.

X16.

Z-17.36

G0 X22.97

G96 S302

X36.

Z-31.425

G1 X28.4

G0 X36.

Z-32.8

G1 X28.4 F.1

X28.675 Z-32.663

G0 X36.

Z-30.05

G1 X28.4

X28.675 Z-30.188

G0 X36.

G97 S500

Z-28.436

X34.828

G1 X32. Z-29.85 F.05

X28.

G0 X34.828

Z-34.414

G1 X32. Z-33.

X28.

Z-31.5

G0 X34.828

G96 S302

X36.

Z-44.425

G1 X28.4

G0 X36.

Z-45.8

G1 X28.4 F.1

X28.675 Z-45.663

G0 X36.

Z-43.05


X28.675 Z-43.188

G0 X36.

G97 S500

Z-41.436

X34.828

G1 X32. Z-42.85 F.05

X28.

G0 X34.828

Z-47.414

G1 X32. Z-46.

X28.

Z-44.5

G0 X34.828

G96 S302

X36.

Z-63.425

G1 X28.4

G0 X36.

Z-64.8

G1 X28.4 F.1

X28.675 Z-64.662

G0 X36.

Z-62.05

G1 X28.4

X28.675 Z-62.188

G0 X36.

G97 S500

Z-60.436

X34.828

G1 X32. Z-61.85 F.05

X28.

G0 X34.828

Z-66.414

G1 X32. Z-65.

X28.

Z-63.5

G0 X34.828

G28 U0. V0. W0. M05

T4100

M01


(OD THREAD RIGHT- SMALL INSERT -

R166.0G-16MM01-100)

G0 T9494

G18

M05

G0 G54 X24. Z8.336

G76 P010029 Q0. R0.

G76 X18. Z-13. P10000 Q4181 R0. E.8

G28 U0. V0. W0.

T9400

M30

%

G1 X28.4

X28.675 Z-43.188

G0 X36.

G97 S500

Z-41.436

X34.828

G1 X32. Z-42.85 F.05

X28.

G0 X34.828

Z-47.414

G1 X32. Z-46.

X28.

Z-44.5

G0 X34.828

G96 S302

X36.

Z-63.425

G1 X28.4

G0 X36.

Z-64.8

G1 X28.4 F.1

X28.675 Z-64.662

G0 X36.

Z-62.05

G1 X28.4

X28.675 Z-62.188

G0 X36.

G97 S500

Z-60.436

X34.828

G1 X32. Z-61.85 F.05

X28.

G0 X34.828

Z-66.414

G1 X32. Z-65.

X28.

Z-63.5

G0 X34.828

G28 U0. V0. W0. M05



(OD THREAD RIGHT- SMALL INSERT -

R166.0G-16MM01-100)

G0 T9494 (Perhatikan tool numbernya) G18

M03

G0 G54 X24. Z8.336 (perhatikan offset

settingnya. Disini G56) G76 P010029 Q1. R0.

G76 X18. Z-13. P10000 Q4181 R0.

F1

G28 U0. V0. W0.



%

4. Mengatur Stock Setup pada Fanuc 0i T

5. Mengatur Tool (Tool Management). Machine Operation >> Tool Management


Klik 2x pada tool untuk membuka tool editor


6. Mount Tool Sesuai Nomor Tool


7. Mengatur Offset setiap tool

Tool no 1

v


klik origin. Kemudian

kembalikan pada posisi zero mesin

Kemudian klik offset setting, work, dan udah yang G54 isi x dan z sesuai posisi relatif. Tapi nilai dibuat

minus.

Lalu rapid lagi

Kemudian putar spindel. Kikis sedikit benda kerja kemudian klik offset setting


X diisi diameter, z=0. Mesure. Jika measure tdk muncul klik setting, offset, klik wear.

8. Masukkan NC file.


Klik File >> Open >> Buka NC file yang sudah dibuat.

Pastikan sudah sesuai dengan mastercam. Jika belum setting kembali offset


9. Lakukan simulasi


5 Hasil Akhir

Tutorial Menggunakan Mastercam X5anindita.blogs.uny.ac.id/wp-content/uploads/sites/3428/... ·...

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