SAP Pabrik Dan Produk 2011-Revised5

8/4/2019 SAP Pabrik Dan Produk 2011-Revised5

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SAP MATA AJARAN DAN KAITANNYA DENGAN KRITERIA KOMPETENSI


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Kode Mata Ajaran : CHS 410802, CBS 410802 Tujuan Pembelajaran:

Mahasiswa mampu menggunakan pengetahuan yang didapat dari beberapa mataajaran sebelumnya untuk diaplikasikan pada perancangan pabrik dan produk kimiasecara lengkap yang meliputi: perancangan proses IBL dan estimasi strukturpenunjangnya OBL untuk perancangan pabrik. Needs, Ideas, Selection andManufacture untuk disain produk, serta evaluasi ekonomi.

Mahasiswa mampu menggunakan chemical process simulator

Mahasiswa memiliki kemampuan pemecahan masalah dan bekerja dalam tim.

Nama Mata Ajaran : Perancangan Pabrikdan Produk Kimia (Hayati)

SKS : 4Prasyarat : Neraca Massa dan Energi, Mekanika Fluida,

Perpindahan Massa, Perpindahan Kalor,Teknik Reaksi Kimia. ??? (bioproses)

Semester : 7

Revisi terakhir : September 2011Dosen :1. Prof. Dr. Ir. Widodo W. Purwanto, DEA (WD)2. Dr.rer.nat. Ir. Yuswan Muharam, MT (YM)3. Prof. Dr. Ir. Setijo Bismo, DEA (SB)4. Dr. Ir. Misri Gozan, MTech (MG)5. Guest Lecture

Asisten :1.Muhammad Ibadurrohman, ST, MT, M.Sc2.Ryan Ardiansyah


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Buku Ajar :1. Seider W.D., Seader J.D., Lewin D.R., 2004, Product and Process Design Principles. Synthesis, Analysis and Evaluation, Wiley and Sons Inc. (SSL)2. Turton, R., R.C. Bailie, W.B. Whiting and J.A.Shaeiwitz, 1998,Anaysis, Synthesis, and Design of Chemical Processes, Prentice-Hall (TBW)3. Peter, M.S. and K.D. Timmerhaus, 1991, Plant Design and Economic for Chemical Engineering 4th edition, McGraw Hill. (P&T)4. Biegler L.T, I.E. Grossmann and A.W. Westerberg, 1997, Systematic Methods for Chemical Process Design, Prentice Hall.(BGW)5. Branan, C., 1998, Rule of Thumb for Chemical Engineers : A manual of quick, accurate solutions to everyday process engineering problems 2ndedition,

Gulf Publishing, Co. (BC)6. Douglas, J.M., 1998, Conceptual Design of Chemical Processes, McGraw Hill. (DJM)7. Kirk-Othmer, 1991, Enyclopedia of Chemical Technology, 3rdedition, McGraw Hill. (KO).8. Ulrich K.T., Eppinger S.D., Product Design and Development, 3rd edition, McGraw Hill (UE)9. Cussler, L., G.D. Moggridge, 2001, Chemical Product Design, Cambridge University Press. (CM).10.Walas, Stanley M. 1990, Chemical Process Equipment : Selection and Design , Buther Worths. (WSM).11.CHEMCAD Manual, HEATEXSET Manual, HYSYS Manual, Super-pro Designer Manual, Uni-sys Manual12.Ullmanns Chemical Industry Handbook13.Perrys chemical Handbook14.Wesselingh J.A., Kiil, S. and Vigild M.E., 2007, Design and Development of Biological, Chemical, Food and Pharmaceutical Products, John Wiley & Sons, Ltd. (WKV)15.Birgit Kamm, Patrick R. Grubber, Michael Kamm, Wiley-VCH, Swiss 2005, Biorefineries Industrial Processes and Products16.Dolgui A., Soldek J. and Zaikin O., 2005, Supply Chain Optimization: Product/Process Design, Facility Location and Flow Control, Springer (DSZ)

Kegiatan Pembelajaran

TentativeSche-dule

Pokok Bahasan &Sub Pokok Bahasan

(Staf Pengajar)

Tujuan Instruksional Umumdan/atau Sasaran Pembelajaran

(Nomor dalam kurung menunjukkankaitan dengan Kriteria Kompetensi)

KegiatanPembelajaran

MediaInstruksio

nal

Tugas Evaluasi

12 Sept 1.Set-up Group, Open-ended plant andproduct design problem and2. The Design Report

3. Introduction to Plant & Product Design Process and Product design development

General design considerations(ALL)

Mahasiswa mampu memahamikonsep perancangan pabrik kimia danperancangan produk kimia

[2,4,5,11]

PembentukanGroup

Kuliah

Diskusi

- LCD- PapanTulis

- ProjectDesignTopics- Ch.1-Ch.3

(P&T, CM)- Part 1 (SSL)


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13 Sept Essential Flow Diagrams

BFD, PFD and P&ID

Operation Mode (Batch/ Continue/ SemiContinue)

Equipment description and standardnotation

(WD & MG)

Mahasiswa mampu memahamiberbagai jenis diagram untukmenganalisis proses kimia dan desainpabrik [1,2,4,5,7,11,13,14]

Kuliah

Diskusi

- LCD- PapanTulis

- Ch.1 (TBW)- Ch 3, Ch4(SSL)

Assignment 1-Flowsheeting-Needs,spefication &concepts

19 Sept Chemical Product Design Needs

Specification

Creating Concepts(YM & MG)

Mahasiswa mampu memahamikebutuhan produk kimia konsumen,menyusun spesifikasi produk danmembuat konsep-konsep untukmembuat produk

Kuliah Diskusi - LCD- Papan

Tulis

- Ch. 2 & Ch. 3(CM)- Part 2: Lesson5, 6, 7 (WKV)

20 Sept Workshop Process Simulator

(YM & MG)

Mahasiswa mampu mengoperasikanproses simulator CHEMCAD/HYSYS/Super-pro/Uni-Sys [3,5,7]

ProblemSolving

- Komputer - CHEMCAD /HYSYS manual

26,27 Sept Technical Analysis of Chemical Processes

PFD analysis

Understanding process conditions

(WD & MG)

Mahasiswa mampu menganalisisstruktur aliran proses dan kondisioperasi setiap unit proses kimia

[1,2,4,5,7]

ProblemSolving

- LCD- PapanTulis

- Ch.6-Ch.8(TBW)- Ch 5, Ch6

(SSL)

3, 4 Oct Final Discussion of Assignment I10,11 Oct Technical Analysis of Chemical Processes

Heuristic approach/rule of thumb inequipment design (Sizing)

Materials construction(SB & MG)

Mahasiswa mampu menentukanukuran peralatan proses secara shortcut dan memilih material yangdigunakan [1,2,4,5,7,11,13,14]

Problemsolving

- LCD- PapanTulis

- Ch.9 (TBW)- Part 3 (SSL)- Ch.12(P&T)

-BC- WSM

Assignment II-Sizing &MaterialConstruction- Selection andManufacture

17 Oct Chemical Product Design

Concept Selection Product Manufacture

(WD & YM)

Mahasiswa mampu melakukan seleksiterhadap konsep-konsep perancanganproduk dan memahami tahap-tahapdalam produksi produk kimia yangdirancang

Kuliah

Diskusi

- LCD- PapanTulis

- Ch. 4 & Ch. 5(CPD)

- Par 2: Lesson8; Part 3: Lesson10, 11 (WKV)

18, 24 Oct Guest Lecture31 Oct, 1

NovFinal Discussion of Assignment II

31 Oct, 1Nov Mid Test : Oral Presentation


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7 Nov Basic Concept in Process Synthesis

Heat Integration(YM, DS)

Mahasiwa mampu mengintegrasikankebutuhan panas suatu pabriksehingga optimal [4,5,7,11,13,14]

ProblemSolving

- LCD- OHP

- Ch.10 (BGW)- Ch 10 (SSL)- Ch.8 (DJM)

Assignment III-ProcessIntegration& Optimization-Supply chainand marketing

8 Nov Supply Chain and Marketing(YM)

Mahasiswa mampu mengoperasikanpiranti lunak integrasi panas [3,5,7]

Kuliah

Diskusi

- LCD- OHP

- Ch 13, 14, 16(DZS)

14 Nov Final Discussion of Assignment III15, 21Nov

Economic Analysis

Capital and manufacturing cost(YM & WD)

Mahasiswa mampu menganalisispasar dan mengestimasi biaya kapitaldan biaya operasi [2,7,11,13,14]

ProblemSolving

- LCD- Papan

Tulis

- Ch5. (BGW)- Ch.2, Ch.3

(TBW)- Ch 16 (SSL)

Assigment IVEconomicAnalysis

22, 28 Nov Economic Analysis

Discounted Cash Flow

Profitability Analysis

Sensitivity Analysis(YM)

Mahasiswa mampu membuat cashflow, menganalisis kelayakan ekonomisuatu pabrik, membuat analisis

sensitivitas [2,7]

ProblemSolving

- LCD- PapanTulis

- Ch.4-Ch.5(TBW)

- Ch 17 (SSL)

5 Des Final Discussion of Assignment IV12,13 Des Process Safety and the Environmental ;

Process Plant and Equipment Layouts(SB & MG)

Mahasiswa peduli aspek keselamatan,kesehatan dan lingkungan dalamdesain proses kimia serta memahamipertimbangan tata letak pabrik [2,9]

Kuliah

Diskusi

- LCD- PapanTulis

- Ch.21(TBW)- Ch.3 (P&T)- Vol.19 (KO)

19 Des Ethics, Professionalism, and Carrier(WD & MG)

Mahasiswa mampu memahami etikaprofesi dan karir sarjana teknik kimia[2,8]

Kuliah

Diskusi

- LCD- PapanTulis

- Ch.20 (TBW)- AIChE

20, 26 Des Discussion: Final Project Report(ALL)

2-13 JanFinal Test : Oral Presentation

(ALL)


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Guest Lecture:

1. Ricko (Technip), Fajar Sasongko, Yan Silvia (Development Engineering Dept., ConocoPhillips)

2. 3M (Soemantri) P&G, Unilever

Grading System 2009

1.Assignment I-IV : 40%2. Project Report : 20%3. Presentation : 20%4. Discussion : 20% (Individual & Group)


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Student Group 2011 (Chemical Engineering) : each group: 5-6 students

Chemical Plant Design

Kel 1 Kel 2 Kel 3 Kel 4 Kel 5 Kel 6

TANIA DESELA M IBNU S H ANTONI STEFAN ROBBIN YONATHAN E FAKHRIAN ABQARI FRANSISCA

CHANDRA HADIWIJAYA MAYLEN RHONA VIKA BAGAS TRIYATMOJO Henry Septian ILLYIN A B Jacquin Suryadi

FEMMY KARIMA Y SARI PRATIWI SUNGGING HIDAYAT KANYA A T ANDRY PRASTHIO FIKRI AULIA R

DANNY RADITYO YOSMARINA HARAHAP SRI FAHMIATI ARIYANI RAIDAH CICILIA ADE SRI RAHAYU

HILMAN HUTAMA ZULFIKAR NAERA ADINDA A K FEBRIYAN N S GERRY R L TAMON DIANA AGUSTA


NUR MUCHAMAD ARIFIN ANTONIUS CHRISNANDY LYDIA ARIO GURITNO JUHERIANTO GLIFANNY RI

RESIANA WINATA NADHILA ANDANIS ZAFHIRA MATIUS WISNU KHOFIFUL WALIDANI MOCH AFREZA S ADIBOWO MURSID

DIPO AJI SANTIKO GUNTUR EKO PUTRO MIGEL ALDILA DESY CHRISTANTI A RAMANIYA A W MERRY D A

HENDRI SERVATIUS B A WIDIOSENO S A GINA ANNISA LOLYTA R IKBAL F

RANI NUR ASRIANI BRAMANTYO NI WAYAN AIRA D M HABIBURROHMAN DESSY NUR RACHMAN H


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Chemical Product Design


NOVRI YENI CATUR NITYA VINAYA N IGNATIUS HANY H VANIA CYNTHIA KENNY VIRIYA FIKA ANDRIANI

IQLIMA FUQOHA M MADA INDRA H AGUSTINA RAHAYU ADITYA DHARMAWAN FARAH INAYATI YAN MULDERS T

SIGIT HARGIYANTO RIZKY DIRGA HP ARIEF FRIANDA R DAVID CANDRIKA AJENG R ANDRE RIDUAN

FAMI ADETYAS MP SHOFA GABRIEL ALMON M JULIAN CHRISTOFER SANTOSO RENDI AKBAR H

ELDO SULARTO M CHINTA P S MUHAMMAD FIRZI INTAN A SIPANGKAR CESAR A NUGRAHA EKO PRASETYA

Kel 19 Kel 20 Kel 21 Kel 22 Kel 23

INDRIANI MUKTI BERNADET VALENTINE N SITI TIAS MIRANTI GREGORIUS STEFANUS RIA WULANSARIE

HENDRA FAUZI FATIMATUZ ZAHROH HARYO WIBISONO ANTONIUS ERIEK A N IVAN MERY DEVIANTO

ICHWAN AGUSTA ELFAJRIE Marcho Rizal ELVINA FITRISIA KAHFI MONTAZERI ARINTA DIFANDRA P

AGASTYA SESARIANDA MARIATUL QIBTHIYAH RAY ANDHIKA PUTRA FAZZA I H R MARIA SAPTARI M

TAHER BATUBARA PINDONTA MELIALA REZHI RAMADHIA PUTRA ANYI SALIM VICTOR R CH PINONTOAN


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Student Group 2011 (Bioprocess Engineering) : each group: 5-6 students

Bio-Chemical Plant Design

Kel 1 Kel 2 Kel 3

Kenny Lischer KHOTIB SARBINI NIRWANTO HONSONO

ESTER KRISTIN KHAIRUL HADI B RAINER CHRISTIANPARAMITHA K NADIA CHRISAYU N DESI ANGGARAWATIDESTYA NILAWATI DINI ASYIFA YONGKI SUHARYA DDAVID ADIPRAKOSO PAULINE LEON ARTHA DARA DIENAYATI

Bio-Chemical Product Design

Kel 4 Kel 5 Kel 6 Kel 7

MERISA BESTARI FAIZ MONIKA WIJAYA ADITYA RINUS P PUTRA NINDYA SANI WNURHAFIZAH PUTRI INGRID C E INTHE SARA MUTIARA Republik Daudi ParthuPRIMA ANGGRAINI INDRIANTI PRAMADEWI MONDYA P S FLORENSIA INDAN STEPANIAGUNG MARSSADA B CHANDRA PASKA BAKTI RADITYA IMAMUL K AZIZ PRIAMBODOHARNADIEMAS R F Hari Sutioso MUHAMMAD IQBAL N DARUL HAMDI

DEDDY SETIAWAN


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Project Topic 2011

Chemical Engineering Class

Chemical Plant Design: 12 topics

1. Solution to foaming problem in an amine contactor due to condensate in gas phase (Brownfield)

2. CO2 Capture and Utilisation by Mineralisation

3. Industrial Salt Production

4. Advanced chemical looping combustion for CO2 capture

5. Production of Bio-hydrogen from Waste Biomass

6. Production of Cosmetic Raw Materials from Gambir

7. Production of Emulsifier from Plant Extracts8. Glycerol to Propylene Glycol

9. Propylene from Biomass

10.Drinking Water using Concentrated Solar Power

11.Production of Herbal Remedy from Benahong

12.Production of Anti-Cancer fromSirih Merah

Chemical Product Design: 11 topics

13.Liquid Cleansing Agent for LCD/LED from Fatty Stain

14.Slow Releasing Car Perfume

15.Liquid Cleansing Agent to Remove Ink/Sap Stain from Fabrics without Color Diluting

16.Teeth Whitening and Calcium Enriched Chewing Gum

17.Low-calorie syrups


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18.Portable chemical toilet

19.Fragrance for insomnia therapy

20.Natural-based Anti Hair-fall Shampoo

21.Staple Food as Substitute for Rice

22.Healthy bihun

23.Cosmetics Product from Gambir Extract

Bioprosess Engineering Class

Bio-chemical Plant Design: 3 topics

1. Production of Nanopropolis

2. Biotreatment of Odorous Vapour Contaminated with Hydrogen Sulphide and Xylenes

3. Production of Cocamidopropyl Betaine (surfactant)

Bio-chemical Product Design : 4 topics

4. Tagatosa Probiotic for Healthy Digestion

5. AntiAllergy Ocular Cream

6. Mood booster beverage

7. Non-colesterol Srikaya Flavor Jam

SAP Pabrik Dan Produk 2011-Revised5

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