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ANALYSIS & SOLUTION

Lean Manufacturing is proven cost reduction and continuous

improvement techniques used in the manufacturing business and

industr! The "e##$estab#ished Lean Manufacturing technique is

founded on e#imination of "aste and non$va#ue added operations

& activities% #ean manufacturing mindset% no"#edge and

team"or! The Seven 'ates consist of (

)! Transport*! Inventor+! Motion,! 'aiting-! Over .rocessing/! 0efect1! Overproduction

2asic 3equirements of Lean Manufacturing

)! -S &Lean )4) Simu#ation

• SortSort out & separate that "hich is needed & not needed

in the area!

• Straighten

Arrange items that are needed so that the are read &

eas to use!• Shine

5#ean the "orp#ace & equipment on a regu#ar basis in

order to maintain standards & identif defects!

• Standardise3evisit the 6rst three of the -S on a frequent basis and

con6rm the condition of the 7emba using standard

procedures!

• Sustain8eep to the ru#es to maintain the standard & continue to

improve ever da!*! Managing 9a#ue Stream .ro:ect+! Maing Materia# ;#o" Technique,! Lean .rob#em So#ving A+ Thining

 There are man "e## documented #ean successes in manufacturing

app#ications!

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and therefore do not rea#i=e the signi6cant resu#ts that can be

achieved! Its discouraging% and can #ead to the abandonment of 

#ean a#together! The #ean oBce and service eCort shou#d focus on

the e business processes that direct# aCect the organi=ations

abi#it to de#iver va#ue to its customers% such as the processing of orders! The business "i## then rea#i=e near immediate bene6ts%

and customers "i## quic# see the resu#ts!

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'hi#e the common$sense nature of #ean concepts "i##

resonate "ith most peop#e% the successfu# app#ication of 

#ean requires fundamenta# behaviora# change in man

peop#e!