Process Failure Mode and Effect Analysis(PFMEA)

A. Data yang diperlukan untuk mengumpulkan informasi materi Tabel FMEA

1. Pengalaman1.1 Pendekatan Penelitian1.2 Metoda dan prosedur eksperiment

2. Hasil dari Pengalaman2.1 Hasil dari eksperiment2.2 Hasil Angket2.3 Hasil dari adhoc group2.4 Hasil dari Tabel group FMEA2.5 Perlakuan untuk memvalidasi

3. Kesimpulan

B. Statistika untuk mendeteksi Failure Potential1. Diagram Pareto2. Diagram sebab dan akibat3. Histogram4. Control chart5. Scatter het6. Grapik7. Cheksheet

C. Identifikasi Area kesalahan

1. Material1.1 Are there any mistakes in volume?1.2 Are there any mistakes in grade?1.3 Are there impurities mixed in?1.4 Is the inventory level adequate?1.5 Is there any waste in material?1.6 Is the handling adequate?1.7 Is the quality standard adequate?

2. Operation Method2.1 Are the work standards adequate?2.2 Is it a safe method?2.3 Is it a method that ensures a good product?2.4 Is it an efficient method?2.5 Are the temperature and humidity adequate?2.6 Is the lighting adequate?2.7 Is there adequate contact with the previous and next processes?

3. Machine3.1 Does it meet production requirements?3.2 Does it meet process capabilities?3.3 Does it meet precision requirements?3.4 Is the layout adequate?3.5 Are there enough machines/facilities?3.6 Is everything in good working order?3.7 Is operation stopped often because of mechanical trouble?

4. Manpower (Operator)4.1 Does s/he follow standards?4.2 Is his/her work efficiency acceptable?4.3 Is he/she responsible (accountable)?4.4 Is he/she qualified?4.5 Is he/she experienced?4.6 Is he/she assigned to the right job?4.7 Does he/she maintain good human relations?