Post on 20-Dec-2015
description
PT. MITRAMETAL PERKASA KARAWANG
KAPASITAS PRODUKSI MACHINING JANUARY 2011.DEPARTEMENT MACHINING & PAINTING
NAME OF PRODUCT ITEMRENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MORISEIKI
2 UNIT
BODY FUEL HINO OP1 3,084,480 50,400 3,034,080 70 7,249 507,430 306 306 918
3 3 100% 57%
CL-200 BODY FUEL ISUZU OP 1 3,034,080 70 2,730 191,100 306 306 918
BODY FUEL MITSUBISHI OP 1 70 8,349 584,430 306 306 918
BODY FUEL UTM G2 OP 1 150 2,000 300,000 143 143 428
BODY FUEL UTM G3 OP 1 150 1,000 150,000 143 143 428
HUB REAR DRUM OP2 210 0 0 102 102 306
HUB FRONT DRUM OP2 167 0 0 128 128 385
DRUM REAR SPROCKET OP2 88 0 0 243 243 730
Waktu Produksi 21,328 1,732,960
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK 4 UNIT BODY FUEL ISUZU OP2 (FG) 6,168,960 75,600 6,168,960 68 2,730 185,640 315 315 945
6 6 100% 99%
OIL FILTER 6,093,360 102 0 0 210 210 630
BODY FUEL MITSHUBISHI OP2 148 8,349 1,235,652 145 145 435
BODY FUEL MITSHUBISHI OP3 170 5,500 935,000 126 126 378
HOLDER CLUTCH SUZUKI ( OEM ) 118 0 0 182 182 545
HOLDER CLUTCH SUZUKI (OES ) 118 300 35,400 182 182 545
LEVER CLUTCH SUZUKI 35 0 0 612 612 1,836
LEVER CLUTCH KAWASAKI 25 0 0 857 857 2,570
STOPER CASE 66 5,954 392,964 325 325 974
ELBOW SUCTION 22 1,800 39,600 974 974 2,921
BRACKET 240 226 2,000 452,000 95 95 284
HUB FRONT DISC TVS OP3 60 1,300 78,000 357 357 1,071
HOLDER HANDLE KAWASAKI 88 0 0 243 243 730
FRAME NNN 73507 W OP 2 52 0 0 412 412 1,236
BODY FUEL UTM G1 OP 1 155 2,000 310,000 138 138 415
BODY FUEL UTM G1 OP 2 150 0 0 143 143 428
BODY FUEL UTM G2 OP 2 120 2,000 240,000 179 179 536
BODY FUEL UTM G2 OP 3 158 2,000 316,000 136 136 407
BODY FUEL UTM G3 OP 2 160 1,000 160,000 134 134 402
BODY FUEL UTM G3 OP 3 170 1,000 170,000 126 126 378
BODY FUEL UTM G3 OP 4 210 1,000 210,000 102 102 306
BODY FUEL HINO OP 2 (FG) 189 7,249 1,370,061 113 113 340
PANEL REAR 134 0 160 160 480
Waktu Produksi 44,182 6,130,317
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL 4 UNIT PANEL REAR TVS 6,168,960 50,400 6,118,560 134 1,800 241,200 160 160 480
6 6 100% 98%
for TVS part PANEL FRONT OP 2 6,118,560 194 2,000 388,000 110 110 331
PANEL FRONT OP 3 94 2,000 188,000 228 228 684
COVER MAGNET TVS 209 3,600 752,400 102 102 307
HOLDER CLUTCH KAWASAKI 206 2,236 460,616 104 104 312
HUB FRONT DISC OP3 60 0 357 357 1,071
OUTLET WATER 210 1,800 378,000 102 102 306
HOLDER SUZUKI OEM 118 3,400 401,200 182 182 545
B/F MITSUBISHI OP 3 170 2,849 484,330 126 126 378
COVER LOCK 22 0 0 974 974 2,921
LEVER KAWASAKI 25 3,100 77,500 857 857 2,570
STOPER CASE 66 0 0 325 325 974
BRACKET ASSY 318 2,000 636,000 67 67 202
HOLDER-HANDLE 86 0 0 249 530 1,590
ELBOW SUCTION 22 0 0 974 970 2,921
COVER CLUTCH OP 1 278 2,000 556,000 77 77 231
COVER CLUTCH OP 2 290 2,000 580,000 74 74 222
COVER CLUTCH OP 3 282 2,000 564,000 76 76 228
BRACKER P/240 226 0 0 95 95 284
BODY NNN 73507 W 58 0 0 369 369 1,108BODY FUEL UTM G2 OP3 100 0 0 214 214 643B/F UTM G 01 OP 2 150 2,000 300,000 143 143 428
32,785 6,007,246
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
CAPACITY ACTUAL
Process Cycle Time
(1hariX2measinX25 sec)
(1hariX2measinX25 sec)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
IXION 3 UNIT Bracket KAWASAKI 3LD (FRONT) 4,626,720 75,600 4,551,120 9 2,300 20,700 2,520 2,520 7,560
9 9 100% 85%
BRACKET KEVJ 4,551,120 9 58,800 529,200 2,520 2,520 7,560
BRACKET XD 551 9 15,050 135,450 2,520 2,520 7,560
BRACKET XA 692/XD 541 9 100 900 2,520 2,520 7,560
BRACKET 21D 9 29,700 267,300 2,520 2,520 7,560
BRACKET KWBA 9 58,500 526,500 2,520 2,520 7,560
BRACKET 4003 OP1 9 2,800 25,200 2,520 2,520 7,560
BRACKET 4003 OP2 (FG) 9 2,800 25,200 2,520 2,520 7,560
BRACKET FR R KWS 9692 9 6,100 54,900 2,520 2,520 7,560
BRACKET KVBM 9 210,000 1,890,000 2,520 2,520 7,560
BRACKET 331D OP1 9 400 3,600 2,520 2,520 7,560
BRACKET 331D OP2 9 400 3,600 2,520 2,520 7,560
BRACKET 331D OP3 9 400 3,600 2,520 2,520 7,560
BRACKET KEHR 9 31,720 285,480 2,520 2,520 7,560
BRACKET XC 601 9 12,300 110,700 2,520 2,520 7,560
Waktu Produksi 431,370 3,882,330
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROTARY 3 UNIT : 4,626,720 75,600 4,551,120 0
3 3 100% 73%(BIG) B/S HND STD KPH 4,551,120 9 365,710 3,327,961 2,492 2,492 7,477
B/S HND STD ENERGY 9 0 2,492 2,492 7,477
0 365,710 3,327,961 0 0 0
B/S SPORT NKKC 1,632,960 25,200 #DIV/0! 15 0 0 1,502 1,502 4,506
0 0 #DIV/0! #DIV/0!ROTARY 1 UNIT : (3 jig) B/S HND KVBA 1,607,760 15 0 0 1,502 1,502 4,506
(SMALL) B/S HND SPORT KEHP 15 0 0 1,502 1,502 4,506
B/S KAWASAKI NKK5 15 0 0 1,502 1,502 4,506
0 0
MILLING 24 UNIT B/S YMH 5BP 38,556,000 655,200 37,900,800 19 0 0 1,194 1,194 3,581
33 33 100% 56%
CUTER PIN 2 UNIT B/S YMH STD 5TP (CY 1 FF) 37,900,800 21 141,400 2,969,400 1,080 1,080 3,240
GRINDING B/S YAMAHA STD ENERGI 19 0 0 1,194 1,194 3,581
B/S HONDA STD ENERGI 20 0 0 1,134 1,134 3,402
B/S HONDA KPH STD ENERGI 19 0 0 1,194 1,194 3,581
B/S KWSK STD NKK5 19 5,200 98,800 1,194 1,194 3,581
B/S KWSK STD NKCS 20 0 0 1,134 1,134 3,402
B/S KWSK SPORT CKR NKK5 19 2,500 47,500 1,194 1,194 3,581
B/S SUZUKI SPT NKCS 19 0 0 1,194 1,194 3,581
B/S SUZUKI SPT NKKC 19 16,000 304,000 1,194 1,194 3,581
B/S SUZUKI STD NKK2 19 46,500 883,500 1,194 1,194 3,581
B/S YAMAHA SPORT 1S7 L 20 63,000 1,260,000 1,134 1,134 3,402
B/S YAMAHA SPORT 1S7 R 20 62,500 1,250,000 1,134 1,134 3,402
B/S YAMAHA SPORT 5MX L 20 242,000 4,840,000 1,134 1,134 3,402
B/S YAMAHA SPORT 5MX R 20 263,700 5,274,000 1,134 1,134 3,402
B/S YAMAHA 3P9-L 19 0 0 1,194 1,194 3,581
B/S YAMAHA 3P9-R 19 0 0 1,194 1,194 3,581
B/S HONDA STD KPH 19 100,000 1,900,000 1,194 1,194 3,581
B/S KWSK NKKB CS1FF 16 0 0 1,418 1,418 4,253
B/S HND SPORT KEHP 21 108,000 2,268,000 1,080 1,080 3,240
0
TOTAL 1,050,800 21,095,200
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
PT . Mitrametal TORQUE NUT ALL TYPE 9,253,440 151,200 9,102,240 24 0 0 893 893 2,678
9 9 100% 62%
TAKAMAZ 6 UNIT TORQUE NUT KEHR 9,102,240 24 50,000 1,200,000 893 893 2,678
PIN A Y89 93 0 0 230 230 691
PIN B Y89 60 0 0 357 357 1,071
PIN BOLT A GEEN LEE 10 0 0 2,078 2,078 6,233
PIN BOLT B ALL TYPE 11 0 0 1,889 1,889 5,667
CAP TAPPET AHM 27 18,800 507,600 793 793 2,380
CAP HOLE AHM 30 51,000 1,530,000 714 714 2,142
Keterangan: Cover clutch di januari masih trial
(1hariX3measinX26 sec)
(1hariX2measinX26 sec)
(1hariXJML MX26 sec)
CAP TAPPET ASPIRA 27 27,000 729,000 793 793 2,3809 9 100% 62%
CAP HOLE ASPIRA 30 10,900 327,000 714 714 2,142
CAM BRAKE KTMK OP 1 19 25,000 475,000 1,127 1,127 3,382
CAM BRAKE KTMK OP 2 11 25,000 275,000 1,947 1,947 5,842
CAM BRAKE KPHY / AND OP 1 18 20,000 360,000 1,190 1,190 3,570
CAM BRAKE KPHY / AND OP 2 11 20,000 220,000 1,947 1,947 5,842
247,700 5,623,600
3 3 100% 24%PT . Mitrametal PIN BOLT B (KCJS) 3,084,480 151,200 2,933,280 14 0 0 1,530 1,530 4,590
FUJISEIKI PIN BOLT B ALL TYPE 13 55,000 715,000 1,648 1,648 4,943
2 UNIT FRAME LGB OP1 2,933,280 41 0 0 522 522 1,567
Waktu Produksi 55,000 715,000
9 9 100% 20%
PT . Mitrametal
8 UNIT
OIL FILTER 12,337,920 151,200 12,186,720 95 2,730 259,350 225 225 676
LEAK TEST OUTLET WATER 12,186,720 320 1,284 410,880 67 134 201
BODY FULL HINO 88 7,249 637,912 243 243 730
ELBOW SUCTION 84 0 0 255 255 765
BRACKET P240 88 1,000 243 243 730
BRACKET ASSY 420 0 0 51 51 153
BODY FULL ISUZU 97 2,730 264,810 221 221 662
BODY FULL MITSUBISHI 97 8,349 809,853 221 221 662
Waktu Produksi 23,342 2,382,805
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
BROTHER TAP 1 UNIT CASE BT 75 1,542,240 75,600 1,466,640 62 3200 198,400 345 345 1,036
1 1 100% 14%1,466,640 0
3200 198,400
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
TAKISAWA
1 UNIT RING NUT 1,542,240 75,600 #DIV/0! 119 0 180 180 540
0 0 #DIV/0! 0%1,466,640 0
0 0
KARAWANG
(1hariX2mesinX26 sec)
(1hariX2mesinX26 sec)
KAPASITAS PRODUKSI MACHINING JANUARY 2011.
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
FUJI SEIKI 1 UNIT DRUM REAR SPROCKET OP 1 1,542,240 75,600 0 60 3,300 198,000 357 357 1,071
1 0 0% 14%Konvensional 1,466,640
3,300 198,000
FUJI SEIKI 2 UNIT PIN BOLT ALL TYPE 3,084,480 75,600 3,008,880 12 0 1,785 1785 5,355
1 1 100% 0%FRAME LGB 3,008,880 52 0 412 412 1,236
- 0
MAZAK 1 UNIT DRUM REAR SPROCKET OP 2 1,542,240 75,600 0 88 - 0 243 243 730
1 1 100% 25%
PANEL FRONT OP 1 1,466,640 183 2,000 366,000 117 117 351
FRAME NNN 73507 W OP1 38 - 0 564 564 1,691
Waktu Produksi 2,000 366,000
2 UNIT DRUM REAR SPROCKET OP 3 3,265,920 75,600 1,063,440 80 3,300 264,000 284 284 851
3 1 33% 76%
COVER LOCK 3,190,320 22 40,494 890,868 1,031 912 3,093
BODY LGB 146 - 0 155 310 930
BODY NNN 120 2,515 301,800 189 189 567
OIL FILTER 114 2,730 311,220 199 199 597
STOPER CASE 76 - 0 298 298 290
HOLDER HANDLE 86 5,500 473,000 264 264 791
ELBOW SUCTION 22 - 0 1,031 1,031 3,093
HUB FRONT DISC OP 3 150 1,300 195,000 151 151 454
55,839 2,435,888
WINTEK1 UNIT
HUB FRONT DISK OPI 1,542,240 25,200 1,011,360 140 1,300 182,000 162 162 486
1.5 1 67% 12%FRAME NNN 73507 W OP1 1,517,040 56 1,920 107,520 405 405 1,215
WAKTU PRODUKSI
2 UNIT HUB FRONT DISK OP2 3,084,480 50,400 2,022,720 260 1,300 338,000 87 87 262
1.5 1 67% 29%HUB FRONT DRUM OP2 3,034,080 162 1,300 210,600 140 140 420
DRUM REAR SPROCKET OP 2 172 300 51,600 132 132 396
HUB REAR DRUM OP2 0 217 1,300 282,100 105 105 314
Waktu Produksi 4,200 882,300
HITACHI SEIKI 1 UNIT HUB FRONT DRUM OP1 1,632,960 25,200 1,607,760 167 1,900 317,300 136 136 407
1.5 1.5 100% 31%HUB REAR DRUM OP1 1,607,760 140 1,300 182,000 162 162 486
Waktu Produksi 3,200 499,300
BROTHER 1UNIT HUB FRONT DRUM OP3 1,542,240 25,200 1,517,040 162 1,300 210,600 140 140 420
1.5 1.5 100% 34%HUB REAR DRUM OP3 1,517,040 162 1,900 307,800 140 140 420
LEVER KAWASAKI 25 - 0 907 907 2,722
OIL FILTER 102 - 0 222 222 667
SPROCKET OP3 80 - 0 284 284 851
Waktu Produksi 3,200 518,400
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
TAP DRILL 4 UNIT LEVER SUZUKI 6,168,960 75,600 3,046,680 41 2,150 88,150 522 522 1,567
6 3 50% 1%
MANUAL LEVER KAWASAKI 6,093,360 41 - 0 522 522 1,567
FRAME NNN OP2 45 1,920 86,400
FRAME NNN OP3 57 1,920 109,440
FRAME LGB OP 2 44 0 487 487 1,460
FRAME LGB OP 3 48 0 446 446 1,339
2150 88,150
KARAWANG, 3 JANUARY 2011
(1hariX2mesinX26 sec)
MORISEIKI TV-30
MORISEIKI CL-25
(1hariX2mesinX26 sec)
DISETUJUI DIPERIKSA DIBUAT
ARIS SUKOTO RUDI R, FAJAR
PT. MITRAMETAL PERKASA KARAWANG
KAPASITAS PRODUKSI MACHINING FEBRUARY 2011.DEPARTEMENT MACHINING & PAINTING
NAME OF PRODUCT ITEMRENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MORISEIKI
2 UNIT
BODY FUEL HINO OP1 1,542,240 50,400 1,491,840 70 9,353 654,710 306 306 918
3 3 100% 68%
CL-200 BODY FUEL ISUZU OP 1 1,491,840 70 2,099 146,930 306 306 918
BODY FUEL MITSUBISHI OP 1 70 0 0 306 306 918
BODY FUEL UTM G2 OP 1 150 876 131,400 143 143 428
BODY FUEL UTM G3 OP 1 150 550 82,500 143 143 428
BRACKET P220 (DNP) OP1 82 261 784
HUB REAR DRUM OP2 210 0 0 102 102 306
HUB FRONT DRUM OP2 167 0 0 128 128 385
DRUM REAR SPROCKET OP2 88 0 0 243 243 730
Waktu Produksi 12,878 1,015,540
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK 4 UNIT BODY FUEL ISUZU OP2 (FG) 4,626,720 75,600 4,626,720 68 0 0 315 315 945
6 6 100% 117%
OIL FILTER 4,551,120 102 0 0 210 210 630
BODY FUEL MITSHUBISHI OP2 148 9,048 1,339,104 145 145 435
BODY FUEL MITSHUBISHI OP3 170 9,048 1,538,160 126 126 378
HOLDER CLUTCH SUZUKI ( OEM ) 118 0 0 182 182 545
HOLDER CLUTCH SUZUKI (OES ) 118 800 94,400 182 182 545
LEVER CLUTCH SUZUKI 35 0 0 612 612 1,836
LEVER CLUTCH KAWASAKI 25 0 0 857 857 2,570
STOPER CASE 66 0 0 325 325 974
ELBOW SUCTION 22 0 0 974 974 2,921
BRACKET P240 226 577 130,402 95 95 284
BRACKET P220 OP2 (DNP) 138 155 155 466
HUB FRONT DISC TVS OP3 60 0 0 357 357 1,071
HOLDER HANDLE KAWASAKI 88 0 0 243 243 730
FRAME NNN 73507 W OP 2 52 0 0 412 412 1,236
BODY FUEL UTM G1 OP 1 155 0 0 138 138 415
BODY FUEL UTM G1 OP 2 150 0 0 143 143 428
BODY FUEL UTM G2 OP 2 120 876 105,120 179 179 536
BODY FUEL UTM G2 OP 3 158 876 138,408 136 136 407
BODY FUEL UTM G3 OP 2 160 550 88,000 134 134 402
BODY FUEL UTM G3 OP 3 170 550 93,500 126 126 378
BODY FUEL UTM G3 OP 4 210 550 115,500 102 102 306
BODY FUEL HINO OP 2 (FG) 189 9,353 1,767,717 113 113 340
PANEL REAR 134 0 0 160 160 480
Waktu Produksi 32,228 5,410,311
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL 4 UNIT PANEL REAR TVS 6,168,960 50,400 6,118,560 134 1,800 241,200 160 160 480
6 6 100% 99%
for TVS part PANEL FRONT OP 2 6,118,560 194 2,000 388,000 110 110 331
PANEL FRONT OP 3 94 2,000 188,000 228 228 684
COVER MAGNET TVS 209 3,600 752,400 102 102 307
HOLDER CLUTCH KAWASAKI 206 2,210 455,260 104 104 312
HUB FRONT DISC OP3 60 0 0 357 357 1,071
OUTLET WATER 210 0 0 102 102 306
HOLDER SUZUKI OEM 118 1,400 165,200 182 182 545
B/F MITSUBISHI OP 3 170 0 0 126 126 378
B/F ISUZU OP2 68 2,099 142,732 315 315 945
COVER LOCK 22 48,000 1,056,000 974 974 2,921
LEVER KAWASAKI 25 0 0 857 857 2,570
STOPER CASE 66 8,753 577,698 325 325 974
BRACKET ASSY 318 1,700 540,600 67 67 202
HOLDER-HANDLE 86 3,400 292,400 249 530 1,590
ELBOW SUCTION 22 492 10,824 974 970 2,921
COVER CLUTCH OP 1 228 2,500 570,000 94 94 282
COVER CLUTCH OP 2 181 2,500 452,500 118 118 355
COVER CLUTCH OP 3 98 2,500 245,000 219 219 656
BRACKER P/240 226 0 0 95 95 284
BODY NNN 73507 W 58 0 0 369 369 1,108
BODY FUEL UTM G2 OP3 100 0 0 214 214 643
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
CAPACITY ACTUAL
Process Cycle Time
(1hariX2measinX25 sec)
(1hariX2measinX25 sec)
B/F UTM G 01 OP 2 150 0 0 143 143 428
84,954 6,077,814
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
IXION 3 UNIT Bracket KAWASAKI 3LD (FRONT) 4,626,720 75,600 4,551,120 9 2,300 20,700 2,520 2,520 7,560
9 9 100% 66%
BRACKET KEVJ 4,551,120 9 1,120 10,080 2,520 2,520 7,560
BRACKET XD 551 9 8,000 72,000 2,520 2,520 7,560
BRACKET XA 692/XD 541 9 4,030 36,270 2,520 2,520 7,560
BRACKET 21D 9 33,746 303,714 2,520 2,520 7,560
BRACKET KWBA 9 19,450 175,050 2,520 2,520 7,560
BRACKET 4003 OP1 9 0 0 2,520 2,520 7,560
BRACKET 4003 OP2 (FG) 9 0 0 2,520 2,520 7,560
BRACKET FR R KWS 9692 9 2,763 24,867 2,520 2,520 7,560
BRACKET KVBM 9 231,245 2,081,205 2,520 2,520 7,560
BRACKET 331D OP1 9 0 0 2,520 2,520 7,560
BRACKET 331D OP2 9 0 0 2,520 2,520 7,560
BRACKET 331D OP3 9 0 0 2,520 2,520 7,560
BRACKET KEHR 9 22,106 198,954 2,520 2,520 7,560
BRACKET XC 601 9 10,000 90,000 2,520 2,520 7,560
Waktu Produksi 334,760 3,012,840
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROTARY 3 UNIT : 4,626,720 75,600 4,551,120 0
3 3 100% 0%(BIG) B/S HND STD KPH 4,551,120 9 0 0 2,492 2,492 7,477
B/S HND STD ENERGY 9 0 0 2,492 2,492 7,477
0 0 0 0 0 0
B/S SPORT NKKC 1,542,240 25,200 #DIV/0! 15 0 0 1,502 1,502 4,506
0 0 #DIV/0! #DIV/0!ROTARY 1 UNIT : (3 jig) B/S HND KVBA 1,517,040 15 0 0 1,502 1,502 4,506
(SMALL) B/S HND SPORT KEHP 15 0 0 1,502 1,502 4,506
B/S KAWASAKI NKK5 15 0 0 1,502 1,502 4,506
0 0
MILLING 24 UNIT B/S YMH 5BP 37,013,760 655,200 36,358,560 19 0 0 1,194 1,194 3,581
33 33 100% 63%
CUTER PIN 2 UNIT B/S YMH STD 5TP (CY 1 FF) 36,358,560 21 152,000 3,192,000 1,080 1,080 3,240
GRINDING B/S YAMAHA STD ENERGI 19 0 0 1,194 1,194 3,581
B/S HONDA STD ENERGI 20 0 0 1,134 1,134 3,402
B/S HONDA KPH STD ENERGI 19 0 0 1,194 1,194 3,581
B/S KWSK STD NKK5 19 0 0 1,194 1,194 3,581
B/S KWSK STD NKCS 20 0 0 1,134 1,134 3,402
B/S KWSK SPORT CKR NKK5 19 2,000 38,000 1,194 1,194 3,581
B/S SUZUKI SPT NKCS 19 8,900 169,100 1,194 1,194 3,581
B/S SUZUKI SPT NKKC 19 0 0 1,194 1,194 3,581
B/S SUZUKI STD NKK2 19 27,500 522,500 1,194 1,194 3,581
B/S YAMAHA SPORT 1S7 L 20 34,500 690,000 1,134 1,134 3,402
B/S YAMAHA SPORT 1S7 R 20 19,600 392,000 1,134 1,134 3,402
B/S YAMAHA SPORT 5MX L 20 239,800 4,796,000 1,134 1,134 3,402
B/S YAMAHA SPORT 5MX R 20 242,100 4,842,000 1,134 1,134 3,402
B/S YAMAHA 3P9-L 19 0 0 1,194 1,194 3,581
B/S YAMAHA 3P9-R 19 0 0 1,194 1,194 3,581
B/S HONDA STD KPH 19 353,800 6,722,200 1,194 1,194 3,581
B/S KWSK NKKB CS1FF 16 0 0 1,418 1,418 4,253
B/S HND SPORT KEHP 21 78,000 1,638,000 1,080 1,080 3,240
TOTAL 1,158,200 23,001,800
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
PT . Mitrametal TORQUE NUT ALL TYPE 9,253,440 151,200 9,102,240 24 0 0 893 893 2,678
9 9 100% 72%
TAKAMAZ 6 UNIT TORQUE NUT KEHR 9,102,240 24 50,000 1,200,000 893 893 2,678
PIN AVANZA OP 1 97 4,000 388,000 221 221 662
PIN AVANZA OP 2 134 4,000 536,000 160 160 480
PIN BOLT A GEEN LEE 10 0 0 2,078 2,078 6,233
PIN BOLT B ALL TYPE 11 0 0 1,889 1,889 5,667
Keterangan: Cover clutch di januari masih trial
(1hariX3measinX26 sec)
(1hariX2measinX26 sec)
(1hariXJML MX26 sec)
CAP TAPPET AHM 27 67,040 1,810,080 793 793 2,380
9 9 100% 72%CAP HOLE AHM 30 13,200 396,000 714 714 2,142
CAP TAPPET ASPIRA 27 33,800 912,600 793 793 2,380
CAP HOLE ASPIRA 30 0 0 714 714 2,142
CAM BRAKE KTMK OP 1 19 23,000 437,000 1,127 1,127 3,382
CAM BRAKE KTMK OP 2 11 23,000 253,000 1,947 1,947 5,842
CAM BRAKE KPHY / AND OP 1 18 20,000 360,000 1,190 1,190 3,570
CAM BRAKE KPHY / AND OP 2 11 20,000 220,000 1,947 1,947 5,842
258,040 6,512,680
3 3 100% 24%PT . Mitrametal PIN BOLT B (KCJS) 3,084,480 151,200 2,933,280 14 0 0 1,530 1,530 4,590
FUJISEIKI PIN BOLT B ALL TYPE 13 55,000 715,000 1,648 1,648 4,943
2 UNIT FRAME LGB OP1 2,933,280 41 0 0 522 522 1,567
Waktu Produksi 55,000 715,000
9 9 100% 29%
PT . Mitrametal
8 UNIT
OIL FILTER 12,337,920 151,200 12,186,720 95 9,095 864,025 225 225 676
LEAK TEST OUTLET WATER 12,186,720 320 0 0 67 134 201
BODY FULL HINO 88 9,353 823,064 243 243 730
ELBOW SUCTION 84 492 41,328 255 255 765
BRACKET P240 88 577 50,776 243 243 730
BRACKET ASSY 420 1,700 714,000 51 51 153
BODY FULL ISUZU 97 2,099 203,603 221 221 662
BODY FULL MITSUBISHI 97 9,048 877,656 221 221 662
Waktu Produksi 32,364 3,574,452
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
BROTHER TAP 1 UNIT CASE BT 1,542,240 75,600 1,466,640 62 6500 403,000 345 345 1,036
1 1 100% 27%1,466,640 0
6500 403,000
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
TAKISAWA
1 UNIT RING NUT 1,542,240 75,600 #DIV/0! 119 0 0 180 180 540
0 0 #DIV/0! 0%1,466,640 0
0 0
KARAWANG
(1hariX2mesinX26 sec)
(1hariX2mesinX26 sec)
KAPASITAS PRODUKSI MACHINING FEBRUARY 2011.
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
FUJI SEIKI 1 UNIT DRUM REAR SPROCKET OP 1 1,542,240 75,600 0 60 3,300 198,000 357 357 1,071
1 0 0% 14%Konvensional 1,466,640
3,300 198,000
MAZAK 1 UNIT DRUM REAR SPROCKET OP 2 1,542,240 75,600 0 88 3,300 290,400 243 243 730
1 1 100% 78%
PANEL FRONT OP 1 1,466,640 183 1,200 219,600 117 117 351
FRAME NNN 73507 W OP1 38 - 0 564 564 1,691
B/F MITSUBISHI OP 1 70 9,048 633,360 306 306 918
Waktu Produksi 13,548 1,143,360
2 UNIT DRUM REAR SPROCKET OP 3 1,542,240 75,600 1,466,640 80 3,300 264,000 284 284 851
3 3 100% 148%
COVER LOCK 1,466,640 22 - 0 1,031 912 3,093
BODY LGB 146 - 0 155 310 930
BODY NNN 120 5,580 669,600 189 189 567
OIL FILTER 114 9,095 1,036,830 199 199 597
STOPER CASE 76 - 0 298 298 290
HOLDER HANDLE 86 - 0 264 264 791
ELBOW SUCTION 22 - 0 1,031 1,031 3,093
HUB FRONT DISC OP 3 150 1,300 195,000 151 151 454
19,275 2,165,430
WINTEK1 UNIT
HUB FRONT DISK OPI 1,542,240 25,200 1,517,040 140 1,300 182,000 162 162 486
1.5 1.5 100% 12%FRAME NNN 73507 W OP1 1,517,040 56 10,767 602,952 405 405 1,215
WAKTU PRODUKSI
2 UNIT HUB FRONT DISK OP2 1,542,240 50,400 1,491,840 260 1,300 338,000 87 87 262
1.5 1.5 100% 64%HUB FRONT DRUM OP2 1,491,840 162 1,300 210,600 140 140 420
DRUM REAR SPROCKET OP 2 172 - 0 132 132 396
HUB REAR DRUM OP2 0 217 1,900 412,300 105 105 314
Waktu Produksi 4,500 960,900
HITACHI SEIKI 1 UNIT HUB FRONT DRUM OP1 1,542,240 25,200 1,517,040 167 1,300 217,100 136 136 407
1.5 1.5 100% 32%HUB REAR DRUM OP1 1,517,040 140 1,900 266,000 162 162 486
Waktu Produksi 3,200 483,100
BROTHER 1UNIT HUB FRONT DRUM OP3 1,542,240 25,200 1,517,040 162 1,300 210,600 140 140 420
1.5 1.5 100% 39%HUB REAR DRUM OP3 1,517,040 162 1,900 307,800 140 140 420
LEVER KAWASAKI 25 2,950 73,750 907 907 2,722
OIL FILTER 102 - 0 222 222 667
SPROCKET OP3 80 - 0 284 284 851
Waktu Produksi 3,200 592,150
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
TAP DRILL 4 UNIT LEVER SUZUKI 6,168,960 75,600 6,093,360 41 2,150 88,150 522 522 1,567
6 6 100% 1%
MANUAL LEVER KAWASAKI 6,093,360 41 - 0 522 522 1,567
FRAME NNN OP2 45 10,767 484,515
FRAME NNN OP3 57 10,767 613,719
FRAME LGB OP 2 44 - 0 487 487 1,460
FRAME LGB OP 3 48 - 0 446 446 1,339
2150 88,150
KARAWANG, 3 JANUARY 2011
(1hariX2mesinX26 sec)
MORISEIKI TV-30
MORISEIKI CL-25
(1hariX2mesinX26 sec)
DISETUJUI DIPERIKSA DIBUAT
ARIS SUKOTO RUDI R, FAJAR
PT. MITRAMETAL PERKASA KARAWANG
KAPASITAS PRODUKSI MACHINING MARET 2011.DEPARTEMENT MACHINING & PAINTING
NAME OF PRODUCT ITEMRENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MORISEIKI
2 UNIT
BODY FUEL HINO OP1 1,542,240 50,400 12 1,491,840 70 4,600 322,000 306 306 918
3 3 100% 59%
CL-200 BODY FUEL ISUZU OP 1 1,491,840 14 70 0 0 306 306 918
BODY FUEL MITSUBISHI OP 1 45 70 7,920 554,400 306 306 918
BODY FUEL UTM G2 OP 1 78 150 0 0 143 143 428
BODY FUEL UTM G3 OP 1 789 150 0 0 143 143 428
BRACKET P220 (DNP) OP1 456 82 0 0 261 784
HUB REAR DRUM OP2 456 210 0 0 102 102 306
HUB FRONT DRUM OP2 16 167 0 0 128 128 385
DRUM REAR SPROCKET OP2 6,456 88 0 0 243 243 730
Waktu Produksi 8,322 12,520 876,400
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK 4 UNIT BODY FUEL ISUZU OP2 (FG) 4,626,720 100,800 4,626,720 68 0 0 315 315 945
6 6 100% 79%
OIL FILTER 4,525,920 102 0 0 210 210 630
BODY FUEL MITSHUBISHI OP2 148 7,920 1,172,160 145 145 435
BODY FUEL MITSHUBISHI OP3 170 3,960 673,200 126 126 378
HOLDER CLUTCH SUZUKI ( OEM ) 118 0 0 182 182 545
HOLDER CLUTCH SUZUKI (OES ) 118 550 64,900 182 182 545
LEVER CLUTCH SUZUKI 35 0 0 612 612 1,836
LEVER CLUTCH KAWASAKI 25 0 0 857 857 2,570
STOPER CASE 66 0 0 325 325 974
ELBOW SUCTION 22 0 0 974 974 2,921
BRACKET P240 226 0 0 95 95 284
BRACKET P220 OP2 (DNP) 138 0 0 155 155 466
HUB FRONT DISC TVS OP3 60 0 0 357 357 1,071
HOLDER HANDLE KAWASAKI 88 0 0 243 243 730
FRAME NNN 73507 W OP 2 52 0 0 412 412 1,236
BODY FUEL UTM G1 OP 1 155 0 0 138 138 415
BODY FUEL UTM G1 OP 2 150 0 0 143 143 428
BODY FUEL UTM G2 OP 2 120 0 0 179 179 536
BODY FUEL UTM G2 OP 3 158 0 0 136 136 407
BODY FUEL UTM G3 OP 2 160 1,600 256,000 134 134 402
BODY FUEL UTM G3 OP 3 170 1,600 272,000 126 126 378
BODY FUEL UTM G3 OP 4 210 1,600 336,000 102 102 306
BODY FUEL HINO OP 2 (FG) 189 4,600 869,400 113 113 340
PANEL REAR 134 0 0 160 160 480
Waktu Produksi 21,830 3,643,660
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL 4 UNIT PANEL REAR TVS 6,168,960 100,800 6,068,160 134 1,000 134,000 160 160 480
6 6 100% 61%
for TVS part PANEL FRONT OP 2 6,068,160 194 900 174,600 110 110 331
PANEL FRONT OP 3 94 900 84,600 228 228 684
COVER MAGNET TVS 209 2,000 418,000 102 102 307
HOLDER CLUTCH KAWASAKI 206 2,340 482,040 104 104 312
HUB FRONT DISC OP3 60 0 0 357 357 1,071
OUTLET WATER 210 0 0 102 102 306
HOLDER SUZUKI OEM 118 0 0 182 182 545
B/F MITSUBISHI OP 3 170 3,960 673,200 126 126 378
B/F ISUZU OP2 68 0 0 315 315 945
COVER LOCK 22 0 0 974 974 2,921
LEVER KAWASAKI 25 2,900 72,500 857 857 2,570
STOPER CASE 66 0 0 325 325 974
BRACKET ASSY 318 1,610 511,980 67 67 202
HOLDER-HANDLE 86 0 0 249 530 1,590
ELBOW SUCTION 22 0 0 974 970 2,921
COVER CLUTCH OP 1 304 2,000 608,000 70 70 211
COVER CLUTCH OP 2 181 2,000 362,000 118 118 355
COVER CLUTCH OP 3 52 2,000 104,000 412 412 1,236
BRACKER P/240 226 0 0 95 95 284
BODY NNN 73507 W 58 865 50,170 369 369 1,108
BODY FUEL UTM G2 OP3 100 0 0 214 214 643
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING JIG
(MOUNTH)
CAPACITY ACTUAL
Process Cycle Time
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
B/F UTM G 01 OP 2 150 0 0 143 143 428
22,475 3,675,090
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
IXION 3 UNIT Bracket KAWASAKI 3LD (FRONT) 4,626,720 75,600 4,551,120 9 3,865 34,785 2,520 2,520 7,560
9 9 100% 85%
BRACKET KEVJ 4,551,120 9 39,400 354,600 2,520 2,520 7,560
BRACKET XD 551 9 13,000 117,000 2,520 2,520 7,560
BRACKET XA 692/XD 541 9 4,520 40,680 2,520 2,520 7,560
BRACKET 21D 9 26,317 236,853 2,520 2,520 7,560
BRACKET KWBA 9 33,800 304,200 2,520 2,520 7,560
BRACKET 4003 OP1 9 0 0 2,520 2,520 7,560
BRACKET 4003 OP2 (FG) 9 0 0 2,520 2,520 7,560
BRACKET FR R KWS 9692 9 5,623 50,607 2,520 2,520 7,560
BRACKET KVBM 9 285,695 2,571,255 2,520 2,520 7,560
BRACKET 331D OP1 9 0 0 2,520 2,520 7,560
BRACKET 331D OP2 9 0 0 2,520 2,520 7,560
BRACKET 331D OP3 9 0 0 2,520 2,520 7,560
BRACKET KEHR 9 13,180 118,620 2,520 2,520 7,560
BRACKET XC 601 9 4,200 37,800 2,520 2,520 7,560
Waktu Produksi 429,600 3,866,400
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROTARY 3 UNIT : 4,626,720 75,600 4,551,120 0
3 3 100% 36%(BIG) B/S HND STD KPH 4,551,120 9 180,000 1,638,000 2,492 2,492 7,477
B/S HND STD ENERGY 9 0 2,492 2,492 7,477
0 180,000 1,638,000 0 0 0
B/S SPORT NKKC 1,542,240 25,200 #DIV/0! 15 0 0 1,502 1,502 4,506
0 0 #DIV/0! #DIV/0!ROTARY 1 UNIT : (3 jig) B/S HND KVBA 1,517,040 15 0 0 1,502 1,502 4,506
(SMALL) B/S HND SPORT KEHP 15 0 0 1,502 1,502 4,506
B/S KAWASAKI NKK5 15 0 0 1,502 1,502 4,506
0 0
MILLING 24 UNIT B/S YMH 5BP 37,013,760 655,200 36,358,560 19 0 0 1,194 1,194 3,581
33 33 100% 76%
CUTER PIN 2 UNIT B/S YMH STD 5TP (CY 1 FF) 36,358,560 21 198,200 4,162,200 1,080 1,080 3,240
GRINDING B/S YAMAHA STD ENERGI 19 0 0 1,194 1,194 3,581
B/S HONDA STD ENERGI 20 0 0 1,134 1,134 3,402
B/S HONDA KPH STD ENERGI 19 0 0 1,194 1,194 3,581
B/S KWSK STD NKK5 19 0 0 1,194 1,194 3,581
B/S KWSK STD NKCS 20 0 0 1,134 1,134 3,402
B/S KWSK SPORT CKR NKK5 19 0 0 1,194 1,194 3,581
B/S SUZUKI SPT NKCS 19 6,000 114,000 1,194 1,194 3,581
B/S SUZUKI SPT NKKC 19 24,300 461,700 1,194 1,194 3,581
B/S SUZUKI STD NKK2 19 18,000 342,000 1,194 1,194 3,581
B/S YAMAHA SPORT 1S7 L 20 61,000 1,220,000 1,134 1,134 3,402
B/S YAMAHA SPORT 1S7 R 20 60,500 1,210,000 1,134 1,134 3,402
B/S YAMAHA SPORT 5MX L 20 233,000 4,660,000 1,134 1,134 3,402
B/S YAMAHA SPORT 5MX R 20 235,900 4,718,000 1,134 1,134 3,402
B/S YAMAHA 3P9-L 19 0 0 1,194 1,194 3,581
B/S YAMAHA 3P9-R 19 0 0 1,194 1,194 3,581
B/S HONDA STD KPH 19 438,000 8,322,000 1,194 1,194 3,581
B/S KWSK NKKB CS1FF 16 0 0 1,418 1,418 4,253
B/S HND SPORT KEHP 21 120,000 2,520,000 1,080 1,080 3,240
TOTAL 1,394,900 27,729,900
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KEBUTUHAN ACTUAL PERCENTASI KAPASITAS OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR OPERATOR OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
PT . Mitrametal PIN IVOVA OP 1 9,253,440 151,200 9,102,240 2,600 0 #DIV/0! #DIV/0!
9 9 100% 80%
TAKAMAZ 6 UNIT PIN IVOVA OP 2 9,102,240 2,600 0 #DIV/0! #DIV/0! #DIV/0!
PIN AVANZA OP 1 97 0 0 221 221 662
PIN AVANZA OP 2 134 0 0 160 160 480
PIN GRAND MAX OP 1 3,000 0 #DIV/0! #DIV/0! #DIV/0!
PIN GRAND MAX OP 2 3,000 0 #DIV/0! #DIV/0! #DIV/0!
Keterangan: Cover clutch di januari masih trial
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariXJML MX26 sec)
CAP TAPPET AHM 27 115,800 3,126,600 793 793 2,380
9 9 100% 80%CAP HOLE AHM 30 32,600 978,000 714 714 2,142
CAP TAPPET ASPIRA 27 20,400 550,800 793 793 2,380
CAP HOLE ASPIRA 30 400 12,000 714 714 2,142
CAM BRAKE KTMK OP 1 19 57,200 1,086,800 1,127 1,127 3,382
CAM BRAKE KTMK OP 2 11 57,200 629,200 1,947 1,947 5,842
CAM BRAKE KPHY / AND OP 1 18 25,000 450,000 1,190 1,190 3,570
CAM BRAKE KPHY / AND OP 2 11 25,000 275,000 1,947 1,947 5,842
PIN APV OP 1 38 2,568 97,584 564 564 1,691
PIN APV OP 2 44 2,568 112,992 487 487 1,460
349,936 7,318,976 #DIV/0! #DIV/0! #DIV/0!
3 3 100% 0%PT . Mitrametal PIN BOLT B (KCJS) 3,084,480 151,200 2,933,280 14 0 0 1,530 1,530 4,590
FUJISEIKI PIN BOLT B ALL TYPE 13 0 1,648 1,648 4,943
2 UNIT FRAME LGB OP1 2,933,280 41 0 0 522 522 1,567
Waktu Produksi 0 0
9 9 100% 18%
PT . Mitrametal
8 UNIT
OIL FILTER 12,337,920 201,600 12,136,320 95 3,430 325,850 225 225 676
LEAK TEST OUTLET WATER 12,136,320 320 0 0 67 134 201
BODY FULL HINO 88 4,600 404,800 243 243 730
ELBOW SUCTION 84 0 0 255 255 765
BRACKET P240 88 0 0 243 243 730
BRACKET ASSY 420 1,610 676,200 51 51 153
BODY FULL ISUZU 97 0 0 221 221 662
BODY FULL MITSUBISHI 97 7,920 768,240 221 221 662
Waktu Produksi 17,560 2,175,090
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
BROTHER TAP 1 UNIT CASE BT 1,542,240 25,200 1,517,040 62 12640 783,680 345 345 1,036
1 1 100% 52%1,517,040 0
12640 783,680
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
TAKISAWA
1 UNIT RING NUT 1,542,240 25,200 #DIV/0! 119 0 180 180 540
0 0 #DIV/0! 0%1,517,040
0 0
KARAWANG
TIME FOR SETTING JIG
(MOUNTH)(1hariX2mesinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX2mesinX26 sec)
KAPASITAS PRODUKSI MACHINING FEBRUARY 2011.
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
FUJI SEIKI 1 UNIT DRUM REAR SPROCKET OP 1 1,542,240 25,200 0 60 1,900 114,000 357 357 1,071
1 0 0% 8%Konvensional 1,517,040
1,900 114,000
MAZAK 1 UNIT DRUM REAR SPROCKET OP 2 1,542,240 25,200 0 88 1,900 167,200 243 243 730
1 1 100% 22%
PANEL FRONT OP 1 1,517,040 183 900 164,700 117 117 351
FRAME NNN 73507 W OP1 38 - 0 564 564 1,691
B/F MITSUBISHI OP 1 70 - 0 306 306 918
Waktu Produksi 2,800 331,900
2 UNIT DRUM REAR SPROCKET OP 3 1,542,240 50,400 1,491,840 80 - 0 284 284 851
3 3 100% 73%
COVER LOCK 1,491,840 22 - 0 1,031 912 3,093
BODY LGB 146 - 0 155 310 930
BODY NNN 120 - 0 189 189 567
OIL FILTER 114 3,430 391,020 199 199 597
STOPER CASE 76 - 0 298 298 290
HOLDER HANDLE 86 7,651 657,986 264 264 791
ELBOW SUCTION 22 - 0 1,031 1,031 3,093
HUB FRONT DISC OP 3 150 300 45,000 151 151 454
11,381 1,094,006
WINTEK1 UNIT
HUB FRONT DISK OPI 1,542,240 25,200 1,517,040 140 300 42,000 162 162 486
1.5 1.5 100% 3%FRAME NNN 73507 W OP1 1,517,040 56 3,183 178,248 405 405 1,215
WAKTU PRODUKSI
2 UNIT HUB FRONT DISK OP2 1,542,240 50,400 1,491,840 260 300 78,000 87 87 262
1.5 1.5 100% 30%HUB FRONT DRUM OP2 1,491,840 162 800 129,600 140 140 420
DRUM REAR SPROCKET OP 2 172 - 0 132 132 396
HUB REAR DRUM OP2 0 217 1,100 238,700 105 105 314
Waktu Produksi 2,200 446,300
HITACHI SEIKI 1 UNIT HUB FRONT DRUM OP1 1,542,240 25,200 1,517,040 167 800 133,600 136 136 407
1.5 1.5 100% 19%HUB REAR DRUM OP1 1,517,040 140 1,100 154,000 162 162 486
Waktu Produksi 1,900 287,600
BROTHER 1UNIT HUB FRONT DRUM OP3 1,542,240 25,200 1,517,040 162 800 129,600 140 140 420
1.5 1.5 100% 30%HUB REAR DRUM OP3 1,517,040 162 1,100 178,200 140 140 420
LEVER KAWASAKI 25 - 0 907 907 2,722
OIL FILTER 102 - 0 222 222 667
SPROCKET OP3 80 1,900 152,000 284 284 851
Waktu Produksi 1,900 459,800
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. Kebutuhan Actual Persetase Kapasitas OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OP OP Operator TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (CTXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day) ( HARI )
TAP DRILL 4 UNIT LEVER SUZUKI 6,168,960 75,600 6,093,360 41 1,150 47,150 522 522 1,567
6 6 100% 1%
MANUAL LEVER KAWASAKI 6,093,360 41 - 0 522 522 1,567
FRAME NNN OP2 45 3,183 143,235
FRAME NNN OP3 57 3,183 181,431
FRAME LGB OP 2 44 - 0 487 487 1,460
FRAME LGB OP 3 48 - 0 446 446 1,339
1150 47,150
KARAWANG, 24 FEBRUARY 2011
93
TIME FOR SETTING JIG
(MOUNTH)(1hariX2mesinX26 sec)
MORISEIKI TV-30
MORISEIKI CL-25
TIME FOR SETTING JIG
(MOUNTH)(1hariX2mesinX26 sec)
DISETUJUI DIPERIKSA DIBUAT
ARIS SUKOTO RUDI R, FAJAR
PT. MITRAMETAL PERKASA KARAWANG
KAPASITAS PRODUKSI MACHINING NEW 2011.DEPARTEMENT MACHINING & PAINTING
LINE 1
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)MORISEIKI
1 UNIT
B/F HINO OP1 1,542,240 50,400 1,491,840 57 3,592 204,744 376 1,127
99%
CL-200 CLUCTH COVER OP1 1,491,840 57 1,000 57,000 376 1,127
57 3,000 171,000 376 1,127
MOTOR FRAME JA200 OP1 150 7,000 1,050,000 143 428
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
Waktu Produksi 321 14,592 1,482,744
LINE 1NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK 1 UNIT B/F HINO OP2 1,542,240 100,800 1,542,240 82 3,592 294,544 261 261 784
98%
82 3,000 246,000 261 261 784
LEVER DAN MOTOR 120 1,000 120,000 179 179 536
RETAINER OIL SEAL OP2 150 1,000 150,000 143 143 428
BRACKET GEN 155 1,000 155,000 138 138 415
UPPER CASE 110 5,000 550,000 195 195 584
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
Waktu Produksi 699 14,592 1,515,544
LINE 1NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL 2 UNIT BRACKET ASSY OP1 3,084,480 100,800 2,983,680 170 2,700 459,000 126 126 378
96%
BRACKET ASSY OP2 2,983,680 120 2,700 324,000 179 179 536
COVER MAGNET 209 2,900 606,100 102 102 307
HOLDER CLUCTH KWSK 206 3,055 629,330 104 104 312
OUTLET WATER 205 1,710 350,550 104 104 313
BODY P330667 ISUZU NEW 170 3,000 510,000 126 126 378
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 974 #DIV/0!
0 0 #DIV/0! 857 #DIV/0!
0 0 #DIV/0! 325 #DIV/0!
0 0 #DIV/0! 67 #DIV/0!
0 0 #DIV/0! 530 1,590
0 0 #DIV/0! 970 #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
1,080 16,065 2,878,980
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING JIG
(MOUNTH)
CAPACITY ACTUAL
Process Cycle Time
BODY P330670-710A NEW ISUZU OP1
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
BODY P330670-710A NEW ISUZU OP2
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT B/F MITSUBISHI OP 1 1,542,240 75,600 1,466,640 62 4,750 294,500 366 366 1,097
69%
B/F ISUZU OP1 1,466,640 70 1,650 115,500 324 324 972
B/F UTM G2 OP1 150 2,000 300,000 151 151 454
B/F UTM G3 OP1 150 2,000 300,000 151 151 454
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 432 10,400 1,010,000
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK2 UNIT B/F MITSUBISHI OP 2 3,084,480 75,600 3,008,880 68 4,750 323,000 334 334 1,001
96%
B/F MITSUBISHI OP 3 3,008,880 81 4,750 384,750 280 280 840
B/F ISUZU OP2 68 1,650 112,200 334 334 1,001
B/F UTM G2 OP2 151 2,000 302,000 150 150 451
B/F UTM G2 OP3 151 2,000 302,000 150 150 451
B/F UTM G3 OP2 151 2,000 302,000 150 150 451
B/F UTM G3 OP3 151 2,000 302,000 150 150 451
HOLDER CLUCTH SUZUKI 118 600 70,800 192 192 577
LEVER SUZUKI 25 600 15,000 907 907 2,722
LEVER KAWASAKI 25 3,200 80,000 907 907 2,722
B/F G1 UTM OP1 151 2,000 302,000 150 150 451
B/F G1 UTM OP2 151 2,000 302,000 150 150 451
COVER ADC YAMAMOTO 90 1,000 90,000 252 252 756
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,381 28,550 2,887,750
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TAKIZAWA1 UNIT BRACKET P220 OP1 1,542,240 75,600 1,466,640 151 1,000 151,200 150 150 450
24%
BRACKET P240 OP1 1,466,640 76 1,000 75,600 300 300 900
RING NUT 119 1,000 119,000 191 191 572
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 346 3,000 345,800
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-200
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK1 UNIT BRACKET P220 OP2 1,542,240 75,600 1,466,640 138 1,000 138,000 164 2,520 493
137%
BRACKET P240 OP2 1,466,640 151 1,000 151,000 150 150 451
ELBOW SUCTION 22 316 6,952 1,031 1,031 3,093
LEVER KYE 25 3,000 75,000 907 907 2,722
LEVER KCJ 25 3,000 75,000 907 907 2,722
LEVER GN5 25 3,000 75,000 907 907 2,722
LEVER KPW 25 3,000 75,000 907 907 2,722
BRACKET HANDLE LEVER 151 3,000 453,000 150 150 451
LEVER KPW 25 3,000 75,000 907 907 2,722
HOLDER HANDLE KAWASAKI 88 10,000 880,000 258 258 773
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 675 30,316 2,003,952
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
HITACHI SEIKI1 UNIT HUB FR DRUM TVS OP1 1,542,240 75,600 1,466,640 242 1,600 387,200 94 94 281
42%
HUB RR DRUM TVS OP1 1,466,640 140 1,600 224,000 162 162 486
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 382 3,200 611,200
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DRUM TVS OP2 1,542,240 75,600 1,466,640 305 1,600 488,000 74 74 223
58%
HUB RR DRUM TVS OP2 1,466,640 227 1,600 363,200 100 100 300
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 532 3,200 851,200
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DRUM TVS OP3 1,542,240 75,600 1,466,640 162 1,600 259,200 140 2,520 420
95%
HUB RR DRUM TVS OP3 1,466,640 162 1,600 259,200 140 140 420
HUB FR DISC OP3 192 1,400 268,800 118 118 354
CLUCTH COVER 151 1,000 151,000 150 150 451
BRAKE PEDAL 150 1,000 150,000 151 151 454
BRAKE PEDAL SUPORT 150 1,000 150,000 151 151 454
GEAR SLEEVE 151 1,000 151,000 150 150 451
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,118 8,600 1,389,200
LINE 3NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL2 UNIT COVERCLUCTH TVS OP1 3,084,480 75,600 3,008,880 226 3,600 813,600 100 100 301
103%
COVERCLUCTH TVS OP2 3,008,880 167 3,600 601,200 136 136 407
PANEL RR TVS 134 2,600 348,400 169 169 508
PANEL FR TVS OP2 194 2,100 407,400 117 117 351
PANEL FR TVS OP3 94 2,100 197,400 241 241 724
COVERCLUCTH TVS OP1 tormek 226 500 113,000 100 100 301
COVERCLUCTH TVS OP2 tormek 167 500 83,500 136 136 407
PANEL RR TVS sport 134 1,500 201,000 169 169 508
COVER CYLINDER HEAD TVS 150 1,000 150,000 151 151 454
COVERCLUCTH TVS OP1 R1030480 226 500 113,000 100 100 301
COVERCLUCTH TVS OP2 R103040 167 500 83,500 136 136 407
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,885 18,500 3,112,000
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-25
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
BROTHER TC-225
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
FUJI1 UNIT DRUM RR SPROCKET TVS OP1 1,542,240 75,600 1,466,640 60 2,600 156,000 378 378 1,134
11%
1,466,640 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 60 2,600 156,000
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MAZAK1 UNIT DRUM RR SPROCKET TVS OP2 1,542,240 75,600 1,466,640 88 2,600 228,800 258 258 773
60%
PANEL FR TVS OP1 1,466,640 183 2,100 384,300 124 124 372
PANEL RR SPORT TVS OP1 120 1,000 120,000 189 189 567
RETAINER OIL SEAL OP1 151 1,000 151,000 150 150 451
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 542 6,700 884,100
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MORISEIKI TV301 UNIT DRUM RR SPROCKET TVS OP3 1,542,240 75,600 1,466,640 80 2,600 208,000 284 284 851
140%
COVER LOCK 1,466,640 22 10,000 220,000 1,031 1,031 3,093
OIL FILTER 89 730 64,970 255 255 764
HOLDER HANDLE KWSKI 88 5,000 440,000 258 258 773
MOTOR FRAME JA200 OP2 160 7,000 1,120,000 142 142 425
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 439 25,330 2,052,970
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
WINTEC1 UNIT HUB FR DISC TVS OP1 1,542,240 75,600 1,466,640 140 1,400 196,000 162 162 486
17%
FRAME NNN OP1 1,466,640 56 850 47,600 405 405 1,215
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 196 2,250 243,600
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DISC OP2 1,542,240 75,600 1,466,640 260 1,400 364,000 87 87 262
25%
1,466,640 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 260 1,400 364,000
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TAKAMAZ6 UNIT CAP TAPPET AHM 9,253,440 75,600 9,177,840 21 48,000 1,008,000 1,080 1,080 3,240
78%
CAP HOLE AHM 9,177,840 22 5,000 110,000 1,031 1,031 3,093
CAP TAPPET ASPIRA 21 5,000 105,000 1,080 1,080 3,240
CAP HOLE ASPIRA 22 5,000 110,000 1,031 1,031 3,093
PIN APV OP1 38 1,000 38,000 597 597 1,791
PIN APV OP2 44 1,000 44,000 515 515 1,546
PIN AVANZA OP1 97 1,000 97,000 234 234 701
PIN AVANZA OP2 134 1,000 134,000 169 169 508
PIN GRANDMAX OP1 102 1,000 102,000 222 222 667
PIN GRANDMAX OP2 144 1,000 144,000 158 158 473
MOTOR FRAME JA200 OP1 225 5,000 1,125,000 101 100 302
MOTOR FRAME JA200 OP2 150 5,000 750,000 151 151 454
MOTOR FRAME JOG129 OP1 200 5,000 1,000,000 113 113 340
MOTOR FRAME JOG129OP2 150 5,000 750,000 151 151 454
MOTOR COVER JA200 OP1 160 5,000 800,000 142 425
MOTOR COVER JOG129 OP1 160 5,000 800,000 142 425
0 #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,690 99,000 7,117,000
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-25
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
PT. MITRAMETAL PERKASA KARAWANG
KAPASITAS PRODUKSI MACHINING NEW 2011.DEPARTEMENT MACHINING & PAINTING
LINE 1
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)MORISEIKI
1 UNIT
B/F HINO OP1 1,542,240 50,400 1,491,840 57 7,761 442,377 376 1,127
30%
CL-200 CLUCTH COVER OP1 1,491,840 57 0 0 376 1,127
57 0 0 376 1,127
MOTOR FRAME JA200 OP1 150 0 0 143 428
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0!
Waktu Produksi 321 7,761 442,377
LINE 1NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK 1 UNIT B/F HINO OP2 1,542,240 100,800 1,542,240 82 7,761 636,402 261 261 784
41%
82 0 0 261 261 784
LEVER DAN MOTOR 120 0 0 179 179 536
RETAINER OIL SEAL OP2 150 0 0 143 143 428
BRACKET GEN 155 0 0 138 138 415
UPPER CASE 110 0 0 195 195 584
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
Waktu Produksi 699 7,761 636,402
LINE 1NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL 2 UNIT BRACKET ASSY OP1 3,084,480 100,800 2,983,680 170 2,600 442,000 126 126 378
61%
BRACKET ASSY OP2 2,983,680 120 2,600 312,000 179 179 536
COVER MAGNET 209 2,200 459,800 102 102 307
HOLDER CLUCTH KWSK 206 1,795 369,770 104 104 312
OUTLET WATER 205 1,102 225,910 104 104 313
BODY P330667 ISUZU NEW 170 0 0 126 126 378
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 974 #DIV/0!
0 0 #DIV/0! 857 #DIV/0!
0 0 #DIV/0! 325 #DIV/0!
0 0 #DIV/0! 67 #DIV/0!
0 0 #DIV/0! 530 1,590
0 0 #DIV/0! 970 #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
1,080 10,297 1,809,480
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING JIG
(MOUNTH)
CAPACITY ACTUAL
Process Cycle Time
BODY P330670-710A NEW ISUZU OP1
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
BODY P330670-710A NEW ISUZU OP2
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT B/F MITSUBISHI OP 1 1,542,240 75,600 1,466,640 62 6,890 427,180 366 366 1,097
64%
B/F ISUZU OP1 1,466,640 70 700 49,000 324 324 972
B/F UTM G2 OP1 150 2,100 315,000 151 151 454
B/F UTM G3 OP1 150 1,000 150,000 151 151 454
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 432 10,690 941,180
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK2 UNIT B/F MITSUBISHI OP 2 3,084,480 75,600 3,008,880 68 6,890 468,520 334 334 1,001
84%
B/F MITSUBISHI OP 3 3,008,880 81 6,890 558,090 280 280 840
B/F ISUZU OP2 68 700 47,600 334 334 1,001
B/F UTM G2 OP2 151 2,100 317,100 150 150 451
B/F UTM G2 OP3 151 2,100 317,100 150 150 451
B/F UTM G3 OP2 151 1,000 151,000 150 150 451
B/F UTM G3 OP3 151 1,000 151,000 150 150 451
HOLDER CLUCTH SUZUKI 118 900 106,200 192 192 577
LEVER SUZUKI 25 330 8,250 907 907 2,722
LEVER KAWASAKI 25 3,770 94,250 907 907 2,722
B/F G1 UTM OP1 151 1,000 151,000 150 150 451
B/F G1 UTM OP2 151 1,000 151,000 150 150 451
COVER ADC YAMAMOTO 90 0 0 252 252 756
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,381 27,680 2,521,110
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TAKIZAWA1 UNIT BRACKET P220 OP1 1,542,240 75,600 1,466,640 151 680 102,816 150 150 450
44%
BRACKET P240 OP1 1,466,640 76 2,850 215,460 300 300 900
RING NUT 119 2,730 324,870 191 191 572
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 346 6,260 643,146
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-200
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK1 UNIT BRACKET P220 OP2 1,542,240 75,600 1,466,640 138 680 93,840 164 2,520 493
97%
BRACKET P240 OP2 1,466,640 151 2,850 430,350 150 150 451
ELBOW SUCTION 22 692 15,224 1,031 1,031 3,093
LEVER KYE 25 0 0 907 907 2,722
LEVER KCJ L 25 5,900 147,500 907 907 2,722
LEVER GN5 25 5,850 146,250 907 907 2,722
LEVER KPW 25 0 0 907 907 2,722
BRACKET HANDLE LEVER 151 0 0 150 150 451
LEVER KPW 25 0 0 907 907 2,722
HOLDER HANDLE KAWASAKI 88 5,034 442,992 258 258 773
LEVER KCJ R 25 5,850 146,250 907 907 2,722
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 700 26,856 1,422,406
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
HITACHI SEIKI1 UNIT HUB FR DRUM TVS OP1 1,542,240 75,600 1,466,640 242 600 145,200 94 94 281
16%
HUB RR DRUM TVS OP1 1,466,640 140 600 84,000 162 162 486
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 382 1,200 229,200
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DRUM TVS OP2 1,542,240 75,600 1,466,640 305 600 183,000 74 74 223
22%
HUB RR DRUM TVS OP2 1,466,640 227 600 136,200 100 100 300
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 532 1,200 319,200
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DRUM TVS OP3 1,542,240 75,600 1,466,640 162 600 97,200 140 2,520 420
21%
HUB RR DRUM TVS OP3 1,466,640 162 600 97,200 140 140 420
HUB FR DISC OP3 192 600 115,200 118 118 354
CLUCTH COVER 151 0 0 150 150 451
BRAKE PEDAL 150 0 0 151 151 454
BRAKE PEDAL SUPORT 150 0 0 151 151 454
GEAR SLEEVE 151 0 0 150 150 451
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,118 1,800 309,600
LINE 3NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL2 UNIT COVERCLUCTH TVS OP1 3,084,480 75,600 3,008,880 226 2,220 501,720 100 100 301
52%
COVERCLUCTH TVS OP2 3,008,880 167 2,220 370,740 136 136 407
PANEL RR TVS 134 1,800 241,200 169 169 508
PANEL FR TVS OP2 194 600 116,400 117 117 351
PANEL FR TVS OP3 94 600 56,400 241 241 724
COVERCLUCTH TVS OP1 tormek 226 500 113,000 100 100 301
COVERCLUCTH TVS OP2 tormek 167 500 83,500 136 136 407
PANEL RR TVS sport 134 500 67,000 169 169 508
COVER CYLINDER HEAD TVS 150 0 0 151 151 454
COVERCLUCTH TVS OP1 R1030480 226 0 0 100 100 301
COVERCLUCTH TVS OP2 R103040 167 0 0 136 136 407
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,885 8,940 1,549,960
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-25
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
BROTHER TC-225
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
FUJI1 UNIT DRUM RR SPROCKET TVS OP1 1,542,240 75,600 1,466,640 60 2,200 132,000 378 378 1,134
9%
1,466,640 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 60 2,200 132,000
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MAZAK1 UNIT DRUM RR SPROCKET TVS OP2 1,542,240 75,600 1,466,640 88 2,200 193,600 258 258 773
25%
PANEL FR TVS OP1 1,466,640 183 600 109,800 124 124 372
PANEL RR SPORT TVS OP1 120 500 60,000 189 189 567
RETAINER OIL SEAL OP1 151 0 0 150 150 451
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 542 3,300 363,400
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MORISEIKI TV301 UNIT DRUM RR SPROCKET TVS OP3 1,542,240 75,600 1,466,640 80 2,200 176,000 284 284 851
147%
COVER LOCK 1,466,640 22 30,000 660,000 1,031 1,031 3,093
OIL FILTER 89 5,980 532,220 255 255 764
HOLDER HANDLE KWSKI 88 0 0 258 258 773
MOTOR FRAME JA200 OP2 160 0 0 142 142 425
BODY NNN 22 2,100 46,200 1,031 1,031 3,093
BODY LGB 146 5,100 744,600 155 155 466
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 607 45,380 2,159,020
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
WINTEC1 UNIT HUB FR DISC TVS OP1 1,542,240 75,600 1,466,640 140 600 84,000 162 162 486
25%
FRAME NNN OP1 1,466,640 56 5,073 284,088 405 405 1,215
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 196 5,673 368,088
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DISC OP2 1,542,240 75,600 1,466,640 260 600 156,000 87 87 262
11%
1,466,640 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 260 600 156,000
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TAKAMAZ6 UNIT CAP TAPPET AHM 9,253,440 75,600 9,177,840 21 78,000 1,638,000 1,080 1,080 3,240
22%
CAP HOLE AHM 9,177,840 22 0 0 1,031 1,031 3,093
CAP TAPPET ASPIRA 21 17,550 368,550 1,080 1,080 3,240
CAP HOLE ASPIRA 22 0 0 1,031 1,031 3,093
PIN APV OP1 38 0 0 597 597 1,791
PIN APV OP2 44 0 0 515 515 1,546
PIN AVANZA OP1 97 0 0 234 234 701
PIN AVANZA OP2 134 0 0 169 169 508
PIN GRANDMAX OP1 102 0 0 222 222 667
PIN GRANDMAX OP2 144 0 0 158 158 473
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 645 95,550 2,006,550
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-25
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
PT. MITRAMETAL PERKASA KARAWANG
KAPASITAS PRODUKSI MACHINING NEW 2011.DEPARTEMENT MACHINING & PAINTING
LINE 1
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)MORISEIKI
1 UNIT
B/F HINO OP1 1,542,240 50,400 1,491,840 57 3,592 204,744 376 1,127
18%
CL-200 1,491,840 0 0 0 #DIV/0! #DIV/0!
57 1,000 57,000 376 1,127
0 0 0 #DIV/0! #DIV/0!
0 0 0 #DIV/0! #DIV/0!
0 0 0 #DIV/0! #DIV/0!
0 0 0 #DIV/0! #DIV/0!
0 0 0 #DIV/0! #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 #DIV/0!
0 0 #DIV/0! #DIV/0!
Waktu Produksi 114 4,592 261,744
LINE 1NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK 1 UNIT B/F HINO OP2 1,542,240 100,800 1,542,240 82 3,592 294,544 261 261 784
110%
82 3,000 246,000 261 261 784
1,000 0 #DIV/0! #DIV/0! #DIV/0!
RETAINER OIL SEAL OP2 150 1,000 150,000 143 143 428
BRACKET GEN 155 1,000 155,000 138 138 415
UPPER CASE 110 5,000 550,000 195 195 584
BODY P220129-710D OP2 150 1,000 150,000 143 143 428
BODY P220129-710D OP3 150 1,000 150,000 143 143 428
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
Waktu Produksi 879 16,592 1,695,544
LINE 1NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL 2 UNIT BRACKET ASSY OP1 3,084,480 100,800 2,983,680 170 2,700 459,000 126 126 378
96%
BRACKET ASSY OP2 2,983,680 120 2,700 324,000 179 179 536
COVER MAGNET 209 2,900 606,100 102 102 307
HOLDER CLUCTH KWSK 206 3,055 629,330 104 104 312
OUTLET WATER 205 1,710 350,550 104 104 313
BODY P330667 ISUZU NEW 170 3,000 510,000 126 126 378
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 974 #DIV/0!
0 0 #DIV/0! 857 #DIV/0!
0 0 #DIV/0! 325 #DIV/0!
0 0 #DIV/0! 67 #DIV/0!
0 0 #DIV/0! 530 1,590
0 0 #DIV/0! 970 #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
1,080 16,065 2,878,980
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING JIG
(MOUNTH)
CAPACITY ACTUAL
Process Cycle Time
BODY P330670-710A NEW ISUZU OP1
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
BODY P330670-710A NEW ISUZU OP2
TIME FOR SETTING JIG
(MOUNTH)(1hariX2measinX25 sec)
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT B/F MITSUBISHI OP 1 1,542,240 75,600 1,466,640 62 4,750 294,500 366 366 1,097
69%
B/F ISUZU OP1 1,466,640 70 1,650 115,500 324 324 972
B/F UTM G2 OP1 150 2,000 300,000 151 151 454
B/F UTM G3 OP1 150 2,000 300,000 151 151 454
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 432 10,400 1,010,000
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK2 UNIT B/F MITSUBISHI OP 2 3,084,480 75,600 3,008,880 68 4,750 323,000 334 334 1,001
96%
B/F MITSUBISHI OP 3 3,008,880 81 4,750 384,750 280 280 840
B/F ISUZU OP2 68 1,650 112,200 334 334 1,001
B/F UTM G2 OP2 151 2,000 302,000 150 150 451
B/F UTM G2 OP3 151 2,000 302,000 150 150 451
B/F UTM G3 OP2 151 2,000 302,000 150 150 451
B/F UTM G3 OP3 151 2,000 302,000 150 150 451
HOLDER CLUCTH SUZUKI 118 600 70,800 192 192 577
LEVER SUZUKI 25 600 15,000 907 907 2,722
LEVER KAWASAKI 25 3,200 80,000 907 907 2,722
B/F G1 UTM OP1 151 2,000 302,000 150 150 451
B/F G1 UTM OP2 151 2,000 302,000 150 150 451
COVER ADC YAMAMOTO 90 1,000 90,000 252 252 756
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,381 28,550 2,887,750
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TAKIZAWA1 UNIT BRACKET P220 OP1 1,542,240 75,600 1,466,640 151 1,000 151,200 150 150 450
24%
BRACKET P240 OP1 1,466,640 76 1,000 75,600 300 300 900
RING NUT 119 1,000 119,000 191 191 572
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 346 3,000 345,800
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-200
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 2NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TOYOSK1 UNIT BRACKET P220 OP2 1,542,240 75,600 1,466,640 138 1,000 138,000 164 2,520 493
126%
BRACKET P240 OP2 1,466,640 151 1,000 151,000 150 150 451
ELBOW SUCTION 22 316 6,952 1,031 1,031 3,093
0 0 0 #DIV/0! #DIV/0! #DIV/0!
LEVER KCJ 25 3,000 75,000 907 907 2,722
LEVER GN5 25 3,000 75,000 907 907 2,722
LEVER KPW 25 3,000 75,000 907 907 2,722
BRACKET HANDLE LEVER 151 3,000 453,000 150 150 451
0 0 0 #DIV/0! #DIV/0! #DIV/0!
HOLDER HANDLE KAWASAKI 88 10,000 880,000 258 258 773
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 625 24,316 1,853,952
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
HITACHI SEIKI1 UNIT HUB FR DRUM TVS OP1 1,542,240 75,600 1,466,640 242 1,600 387,200 94 94 281
42%
HUB RR DRUM TVS OP1 1,466,640 140 1,600 224,000 162 162 486
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 382 3,200 611,200
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DRUM TVS OP2 1,542,240 75,600 1,466,640 305 1,600 488,000 74 74 223
68%
HUB RR DRUM TVS OP2 1,466,640 227 1,600 363,200 100 100 300
BODY P220129-710D 150 1,000 150,000 151 151 454
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 682 4,200 1,001,200
LINE 3
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DRUM TVS OP3 1,542,240 75,600 1,466,640 162 1,600 259,200 140 2,520 420
66%
HUB RR DRUM TVS OP3 1,466,640 162 1,600 259,200 140 140 420
HUB FR DISC OP3 192 1,400 268,800 118 118 354
OIL FILTER 89 2,000 178,000 255 255 764
0 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 605 6,600 965,200
LINE 3NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ROBODRILL2 UNIT COVERCLUCTH TVS OP1 3,084,480 75,600 3,008,880 226 3,600 813,600 100 100 301
92%
COVERCLUCTH TVS OP2 3,008,880 167 3,600 601,200 136 136 407
PANEL RR TVS 134 2,600 348,400 169 169 508
PANEL FR TVS OP2 194 2,100 407,400 117 117 351
PANEL FR TVS OP3 94 2,100 197,400 241 241 724
COVERCLUCTH TVS OP1 tormek 226 500 113,000 100 100 301
COVERCLUCTH TVS OP2 tormek 167 500 83,500 136 136 407
PANEL RR TVS sport 134 1,500 201,000 169 169 508
0 1,000 0 #DIV/0! #DIV/0! #DIV/0!
0 500 0 #DIV/0! #DIV/0! #DIV/0!
0 500 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 1,342 18,500 2,765,500
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-25
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
BROTHER TC-225
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
FUJI1 UNIT DRUM RR SPROCKET TVS OP1 1,542,240 75,600 1,466,640 60 2,600 156,000 378 378 1,134
11%
1,466,640 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 60 2,600 156,000
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MAZAK1 UNIT DRUM RR SPROCKET TVS OP2 1,542,240 75,600 1,466,640 88 2,600 228,800 258 258 773
71%
PANEL FR TVS OP1 1,466,640 183 2,100 384,300 124 124 372
PANEL RR SPORT TVS OP1 120 1,000 120,000 189 189 567
RETAINER OIL SEAL OP1 151 1,000 151,000 150 150 451
BODY ASM OIL FILTER 155 1,000 155,000 146 146 439
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 697 7,700 1,039,100
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
MORISEIKI TV301 UNIT DRUM RR SPROCKET TVS OP3 1,542,240 75,600 1,466,640 80 2,600 208,000 284 284 851
59%
COVER LOCK 1,466,640 22 10,000 220,000 1,031 1,031 3,093
0 0 0 #DIV/0! #DIV/0! #DIV/0!
HOLDER HANDLE KWSKI 88 5,000 440,000 258 258 773
0 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 190 17,600 868,000
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
WINTEC1 UNIT HUB FR DISC TVS OP1 1,542,240 75,600 1,466,640 140 1,400 196,000 162 162 486
17%
FRAME NNN OP1 1,466,640 56 850 47,600 405 405 1,215
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 196 2,250 243,600
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
1 UNIT HUB FR DISC OP2 1,542,240 75,600 1,466,640 260 1,400 364,000 87 87 262
25%
1,466,640 0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 260 1,400 364,000
LINE 4NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
TAKAMAZ6 UNIT CAP TAPPET AHM 9,253,440 75,600 9,177,840 21 48,000 1,008,000 1,080 1,080 3,240
21%
CAP HOLE AHM 9,177,840 22 5,000 110,000 1,031 1,031 3,093
CAP TAPPET ASPIRA 21 5,000 105,000 1,080 1,080 3,240
CAP HOLE ASPIRA 22 5,000 110,000 1,031 1,031 3,093
PIN APV OP1 38 1,000 38,000 597 597 1,791
PIN APV OP2 44 1,000 44,000 515 515 1,546
PIN AVANZA OP1 97 1,000 97,000 234 234 701
PIN AVANZA OP2 134 1,000 134,000 169 169 508
PIN GRANDMAX OP1 102 1,000 102,000 222 222 667
PIN GRANDMAX OP2 144 1,000 144,000 158 158 473
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! #DIV/0! #DIV/0!
0 0 #DIV/0! 2,520 #DIV/0!
Waktu Produksi 645 69,000 1,892,000
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
MORISEIKI CL-25
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG
CYCLE TIME PRODUKSI WELDING NEW 2013DEPARTEMENT WELDING
LINE 1
NAME OF PRODUCT ITEM
( sec. )
SPOT
1 UNIT
BRACKET ASSY A (LH) 16WELDING BRACKET ASSY A (RH) 16(PANASONIC) BRACKET ASSY B (LWR) 15
SLCF 1 5SLCF5 16SLCF 7/8 26
LINE 1NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
ARCH WELDING 1 UNIT COLUMN STEERING SL 142
DAIHEN
LINE 1NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time Proses
MACHINE ITEM ( sec. )
ARCH WELDING 1 UNIT HINGE ARM A WELDING OP 1 39
PANASONIC HINGE ARM A WELDING OP 2 (45) 22
HINGE ARM A WELDING OP 2 (46) 22
NAME OF MACHINE
MACHINE QUANTITY
Process Cycle Time
LINE 2
NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time Proses
MACHINE ITEM ( sec. )
1 UNIT B/F MITSUBISHI OP 1 62
B/F ISUZU OP1 70
B/F UTM G2 OP1 150
B/F UTM G3 OP1 150
LINE 2NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time Proses
MACHINE ITEM ( sec. )
TOYOSK2 UNIT B/F MITSUBISHI OP 2 68
B/F MITSUBISHI OP 3 81
B/F ISUZU OP2 68
B/F UTM G2 OP2 151
B/F UTM G2 OP3 151
B/F UTM G3 OP2 151
B/F UTM G3 OP3 151
HOLDER CLUCTH SUZUKI 118
LEVER SUZUKI 25
LEVER KAWASAKI 25
B/F G1 UTM OP1 151
B/F G1 UTM OP2 151
COVER ADC YAMAMOTO 90
LINE 2NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
TAKIZAWA1 UNIT BRACKET P220 OP1 151
BRACKET P240 OP1 76RING NUT 119
MORISEIKI CL-200
LINE 2NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time Proses
MACHINE ITEM ( sec. )
TOYOSK1 UNIT BRACKET P220 OP2 138
BRACKET P240 OP2 151
ELBOW SUCTION 22
LEVER KCJ 25
LEVER GN5 25
LEVER KPW 25
BRACKET HANDLE LEVER 151HOLDER HANDLE KAWASAKI 88
LINE 3
NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time Proses
MACHINE ITEM ( sec. )
HITACHI SEIKI1 UNIT HUB FR DRUM TVS OP1 242
HUB RR DRUM TVS OP1 140
LINE 3
NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time Proses
MACHINE ITEM ( sec. )
1 UNIT HUB FR DRUM TVS OP2 305
HUB RR DRUM TVS OP2 227
BODY P220129-710D 150
LINE 3
NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time Proses
MACHINE ITEM ( sec. )
1 UNIT HUB FR DRUM TVS OP3 162
HUB RR DRUM TVS OP3 162
HUB FR DISC OP3 192
OIL FILTER 89
LINE 3NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
ROBODRILL2 UNIT COVERCLUCTH TVS OP1 226
COVERCLUCTH TVS OP2 167PANEL RR TVS 134PANEL FR TVS OP2 194PANEL FR TVS OP3 94COVERCLUCTH TVS OP1 tormek 226COVERCLUCTH TVS OP2 tormek 167PANEL RR TVS sport 134
LINE 4NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
FUJI1 UNIT DRUM RR SPROCKET TVS OP1 60
LINE 4NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
MAZAK1 UNIT DRUM RR SPROCKET TVS OP2 88
PANEL FR TVS OP1 183PANEL RR SPORT TVS OP1 120RETAINER OIL SEAL OP1 151BODY ASM OIL FILTER 155
LINE 4NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
MORISEIKI TV301 UNIT DRUM RR SPROCKET TVS OP3 80
COVER LOCK 220
HOLDER HANDLE KWSKI 880
LINE 4NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
WINTEC1 UNIT HUB FR DISC TVS OP1 140
FRAME NNN OP1 56
LINE 4NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
1 UNIT HUB FR DISC OP2 260
LINE 4NAME MACHINE NAME OF Cycle
OF QUANTITY PRODUCT Time ProsesMACHINE ITEM ( sec. )
TAKAMAZ6 UNIT CAP TAPPET AHM 21
CAP HOLE AHM 22CAP TAPPET ASPIRA 21CAP HOLE ASPIRA 22PIN APV OP1 38PIN APV OP2 44PIN AVANZA OP1 97PIN AVANZA OP2 134PIN GRANDMAX OP1 102PIN GRANDMAX OP2 144
MORISEIKI CL-25
BROTHER TC-225
MORISEIKI CL-25
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG
KAPASITAS PRODUKSI WELDING 2014DEPARTEMENT WELDING
1 SHIFT +LEMBUR 2 JAM
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)SPOT WELDING
1 UNIT
HINGE BRACKET A (LH) 673,200 18,000 9,240 645,960 16 3,780 60,480 1,913 1,913
80%
PANASONIC (MB134045-02K) 645,960 0 0 0
HINGE BRACKET A (RH) 16 3,780 60,480 1,913 1,913
(MB134046-02K)
HINGE BRACKET B (LWR) 16 7,560 120,960 1,913 1,913
(MB134047-02K)
SLCF 1 6 3,300 19,800 5,100 5,100
SLCF 5 16 3,300 52,800 1,913 1,913
SLCF 7/8 26 3,300 85,800 1,177 1,177
MALE HATCH 2CF 8 14,760 118,080 3,825 3,825
MALE R, T/GATE 2MD 12 0 0 2,550 2,550
MALE L, T/GATE 2MD 12 0 0 2,550 2,550
Waktu Produksi 128 39,780 518,400 22,852
LINE 1
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ARCH WELDING 1 UNIT COLUMN STEERING SL 538,560 14,400 524,160 142 2,800 397,600 172 172 172
76%DAIHEN 524,160
Waktu Produksi 142 2,800 397,600
LINE 1
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
ARCH WELDING 1 UNIT HINGE ARM A WELDING OP 1 587,520 14,400 573,120 39 7,560 294,840 628 628 628
80%PANASONIC 573,120
HINGE ARM A WELDING OP 2 (45) 22 3,780 83,160 1,113 1,113 1,113
HINGE ARM A WELDING OP 2 (46) 22 3,780 83,160 1,113 1,113 1,113
83 15,120 461,160
Karawang, 28 NOVEMBER 2013MENGETAHUI DISETUJUI DIBUAT
NAKAGAWA NAKAGAWA HERI W
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING JIG
(MONTH)
CAPACITY ACTUAL
Process Cycle Time
TIME FOR SETTING JIG
(MOUNTH)
TIME FOR SETTING JIG
(MOUNTH)
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG PO STOCK TOTAL
KAPASITAS PRODUKSI NOVEMBER 2013PLANING PRODUCTION HPM = 6720 unit 4920 1800 6720
DEPARTEMENT STAMPING
(1 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
PRODUKSI MESIN PROD PER SHIFT PROD
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( SHOT) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
HINGE BRACKET A (LH) 514,080 165,600 97,500 250,980 4 3,780 15,120 6,120 6,120
2 2 100%
(MB134045-02) 250,980 0 0 0
HINGE BRACKET A (RH) 4 3,780 15,120 6,120 6,120
(MB134046-02)
HINGE BRACKET B (LWR) 4 7,560 30,240 6,120 6,120
(MB134047-02)
ARM A 4 7,560 30,240 6,120 6,120
ARM B 4 7,560 30,240 6,120 6,120
0 #DIV/0! #DIV/0!
FEMALE R/L,FR UP(BLANK)(EK450002/3) 3 6,720 20,160 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 6,720 20,160 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 6,720 20,160 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 6,720 20,160 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 6,720 20,160 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 6,720 20,160 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 6,720 20,160 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 6,720 20,160 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 6,720 20,160 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 6,720 20,160 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 6,720 20,160 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 6,720 20,160 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 6,720 20,160 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 6,720 20,160 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 6,720 20,160 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 6,720 20,160 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 6,720 20,160 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 12,300 36,900 8,160 8,160
74 156,780 500,580
49
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( SHOT) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 514,080 21,600 64,800 427,680 7 3,700 25,900 3,497 3,497
1 1 100%
427,680
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(1 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( SHORT ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 1,615,680 172,800 46,200 1,396,680 7 3,000 21,000 3,497 3,497 3,497
3 3 100%
1,396,680
SLCF 7 OP 2 7 3,000 21,000 3,497 3,497 3,497
FEMALE R/L,FR UP (COINING)(EK450002/3) 10 6,720 67,200 2,448 2,448
MALE R/L, FR UP(COINING)(EK450004/5) 10 6,720 67,200 2,448 2,448
FEMALE R/L,FR LWR (COINING)(EK450008/9) 10 6,720 67,200 2,448 2,448
MALE R/L, FR LWR (COINING)(EK450010/11) 10 6,720 67,200 2,448 2,448
10 6,720 67,200 2,448 2,448
MALE R/L, RR LWR (COINING)(EK450022/23) 10 6,720 67,200 2,448 2,448
FEMALE R/L,RR UP (COINING)(EK450014/15) 10 6,720 67,200 2,448 2,448
MALE R/L, RR UP (COINING)(EK450017/18) 10 6,720 67,200 2,448 2,448
12 6,720 80,640 2,040 2,040
MALE R/L, FR UP(BENDING 1)(EK450004/5) 12 6,720 80,640 2,040 2,040
12 6,720 80,640 2,040 2,040
12 6,720 80,640 2,040 2,040
12 6,720 80,640 2,040 2,040
12 6,720 80,640 2,040 2,040
12 6,720 80,640 2,040 2,040
MALE R/L, RR UP (BENDING 1)(EK450017/18) 12 6,720 80,640 2,040 2,040
MALE R/L, FR UP(BENDING 2) (EK450004/5) 12 6,720 80,640 2,040 2,040
12 6,720 80,640 2,040 2,040
12 6,720 80,640 2,040 2,040
MALE R/L, RR UP (BENDING 2)(EK450017/18) 12 6,720 80,640 2,040 2,040
FEMALE R/L, G/HATCH (FORMING) 12 6,720 80,640 2,040 2,040
FEMALE R/L, G/HATCH (BENDING) 12 6,720 80,640 2,040 2,040
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
3 3 100%
12 6,720 80,640 2,040 2,040
274 160,560 1,789,200
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
30 10
LINE 2 1 SHIFT
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( SHORT ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 1,077,120 100,800 46,200 930,120 12 6,720 80,640 1,890 1,890
2 2 100%
MALE R/L, FR UP(PIERC)(EK45004/5) 930,120 12 6,720 80,640 1,890 1,890
12 6,720 80,640 1,890 1,890
MALE R/L, FR LWR (PIERC)(EK450010/11) 12 6,720 80,640 1,890 1,890
12 6,720 80,640 1,890 1,890
MALE R/L, RR LWR (PIERCE)(EK450022/23) 12 6,720 80,640 1,890 1,890
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 12 6,720 80,640 1,890 1,890
MALE R/L, RR UP (PERCE) 12 6,720 80,640 1,890 1,890
0
MALE R/L, FR UP(CAMPIERCE) 12 13,440 161,280 1,890 1,890
MALE R/L, FR LWR (CAMPIERCE) 12 6,720 80,640 1,890 1,890
MALE R/L, RR LWR (CAMPIERCE) 12 6,720 80,640 1,890 1,890
MALE R/L, RR UP (CAMPIERCE) 12 6,720 80,640 1,890 1,890
0
FEMALE R/L, G/HATCH (PIERCE) 12 6,720 80,640 1,890 1,890
FEMALE R/L, G/HATCH (CAMPIERCE) 12 6,720 80,640 1,890 1,890
168 100,800 1,209,600
28
Karawang, 29 oktober 2013DISETUJUI DIBUAT
Nakagawa Heri W
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
KAPASITAS PRODUKSI NOVEMBER 2013
DEPARTEMENT STAMPING
KAPASITAS
TERPAKAI
199%
KAPASITAS
TERPAKAI
67%
KAPASITAS
TERPAKAI
128%
128%
KAPASITAS
TERPAKAI
130%
DIBUAT
Heri W
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG FORECAST STOCK T0TAL
KAPASITAS PRODUKSI DECEMBER 2013PLANING PRODUCTION HPM = 4575 unit 3000 1575 4575
DEPARTEMENT STAMPING
(1 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
MESIN PROD PER SHIFT PROD TERPAKAI
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
1,028,160 21,600 97,500 909,060 3 3,780 11,340 8,160 8,160
2 2 100% 39%
(MB134045-02) 909,060 0 0 0
HINGE BRACKET A (RH) 3 3,780 11,340 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 7,560 22,680 8,160 8,160
(MB134047-02)
ARM A 3 7,560 22,680 8,160 8,160
ARM B 3 7,560 22,680 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 4,575 13,725 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 4,575 13,725 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 4,575 13,725 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 4,575 13,725 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 4,575 13,725 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 4,575 13,725 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 4,575 13,725 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 4,575 13,725 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 4,575 13,725 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 4,575 13,725 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 4,575 13,725 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 4,575 13,725 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 4,575 13,725 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 4,575 13,725 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 4,575 13,725 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 4,575 13,725 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 4,575 13,725 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 9,150 27,450 8,160 8,160
69 117,165 351,495
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 538,560 21,600 64,800 452,160 7 3,700 25,900 3,497 3,497
1 1 100% 63%
452,160
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(1 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 1,077,120 43,200 54,000 979,920 4 3,000 12,000 6,120 6,120 6,120
6 6 100% 79%
979,920
SLCF 7 OP 2 4 3,000 12,000 6,120 6,120 6,120
FEMALE R/L,FR UP (COINING)(EK450002/3) 3 9,150 27,450 8,160 8,160
MALE R/L, FR UP(COINING)(EK450004/5) 3 9,150 27,450 8,160 8,160
FEMALE R/L,FR LWR (COINING)(EK450008/9) 3 9,150 27,450 8,160 8,160
MALE R/L, FR LWR (COINING)(EK450010/11) 3 9,150 27,450 8,160 8,160
4 9,150 36,600 6,120 6,120
MALE R/L, RR LWR (COINING)(EK450022/23) 4 9,150 36,600 6,120 6,120
FEMALE R/L,RR UP (COINING)(EK450014/15) 4 9,150 36,600 6,120 6,120
MALE R/L, RR UP (COINING)(EK450017/18) 4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
MALE R/L, FR UP(BENDING 1)(EK450004/5) 4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
MALE R/L, RR UP (BENDING 1)(EK450017/18) 4 9,150 36,600 6,120 6,120
MALE R/L, FR UP(BENDING 2) (EK450004/5) 4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
MALE R/L, RR UP (BENDING 2)(EK450017/18) 4 9,150 36,600 6,120 6,120
FEMALE R/L, G/HATCH (FORMING) 3 9,150 27,450 8,160 8,160
FEMALE R/L, G/HATCH (BENDING) 3 9,150 27,450 8,160 8,160
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
6 6 100% 79%
90 207,300 774,300
LINE 2 2 SHIFT
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 1,077,120 43,200 29,700 1,004,220 5 9,150 45,750 4,536 4,536
2 2 100% 80%
MALE R/L, FR UP(PIERC)(EK45004/5) 1,004,220 7 9,150 64,050 3,240 3,240
5 9,150 45,750 4,536 4,536
MALE R/L, FR LWR (PIERC)(EK450010/11) 7 9,150 64,050 3,240 3,240
5 9,150 45,750 4,536 4,536
MALE R/L, RR LWR (PIERCE)(EK450022/23) 7 9,150 64,050 3,240 3,240
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 5 9,150 45,750 4,536 4,536
MALE R/L, RR UP (PERCE) 7 9,150 64,050 3,240 3,240
0
MALE R/L, FR UP(CAMPIERCE) 7 9,150 64,050 3,240 3,240
MALE R/L, FR LWR (CAMPIERCE) 7 9,150 64,050 3,240 3,240
MALE R/L, RR LWR (CAMPIERCE) 7 9,150 64,050 3,240 3,240
MALE R/L, RR UP (CAMPIERCE) 7 9,150 64,050 3,240 3,240
0
FEMALE R/L, G/HATCH (PIERCE) 6 9,150 54,900 3,780 3,780
FEMALE R/L, G/HATCH (CAMPIERCE) 6 9,150 54,900 3,780 3,780
88 128,100 805,200
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHPRODUKS
IOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG PO STOCK TOTAL
KAPASITAS PRODUKSI NOVEMBER 2013PLANING PRODUCTION HPM = 6150 unit 4920 1230 6150
DEPARTEMENT STAMPING
(1 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
MESIN PROD PER SHIFT PROD TERPAKAI
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
HINGE BRACKET A (LH) 514,080 21,600 97,500 394,980 3 3,780 11,340 8,160 8,160
1 1 100% 112%
(MB134045-02) 394,980 0 0 0
HINGE BRACKET A (RH) 3 3,780 11,340 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 7,560 22,680 8,160 8,160
(MB134047-02)
ARM A 3 7,560 22,680 8,160 8,160
ARM B 3 7,560 22,680 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 6,150 18,450 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 6,150 18,450 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 6,150 18,450 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 6,150 18,450 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 6,150 18,450 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 6,150 18,450 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 6,150 18,450 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 6,150 18,450 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 6,150 18,450 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 6,150 18,450 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 6,150 18,450 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 6,150 18,450 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 6,150 18,450 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 6,150 18,450 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 6,150 18,450 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 6,150 18,450 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 6,150 18,450 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 12,300 36,900 8,160 8,160
69 147,090 441,270
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 514,080 21,600 64,800 427,680 7 3,700 25,900 3,497 3,497
1 1 100% 67%
427,680
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(1 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 514,080 14,400 42,000 457,680 5 3,700 18,500 4,896 4,896 4,896
3 3 100% 228%
457,680
SLCF 7 OP 2 5 3,700 18,500 4,896 4,896 4,896
FEMALE R/L,FR UP (COINING)(EK450002/3) 3 12,300 36,900 8,160 8,160
MALE R/L, FR UP(COINING)(EK450004/5) 3 12,300 36,900 8,160 8,160
FEMALE R/L,FR LWR (COINING)(EK450008/9) 3 12,300 36,900 8,160 8,160
MALE R/L, FR LWR (COINING)(EK450010/11) 3 12,300 36,900 8,160 8,160
4 12,300 49,200 6,120 6,120
MALE R/L, RR LWR (COINING)(EK450022/23) 4 12,300 49,200 6,120 6,120
FEMALE R/L,RR UP (COINING)(EK450014/15) 4 12,300 49,200 6,120 6,120
MALE R/L, RR UP (COINING)(EK450017/18) 4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
MALE R/L, FR UP(BENDING 1)(EK450004/5) 4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
MALE R/L, RR UP (BENDING 1)(EK450017/18) 4 12,300 49,200 6,120 6,120
MALE R/L, FR UP(BENDING 2) (EK450004/5) 4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
4 12,300 49,200 6,120 6,120
MALE R/L, RR UP (BENDING 2)(EK450017/18) 4 12,300 49,200 6,120 6,120
FEMALE R/L, G/HATCH (FORMING) 3 12,300 36,900 8,160 8,160
FEMALE R/L, G/HATCH (BENDING) 3 12,300 36,900 8,160 8,160
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
3 3 100% 228%
92 278,000 1,045,600
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 538,560 14,400 23,100 501,060 5 12,300 61,500 4,536 4,536
2 2 100% 216%
MALE R/L, FR UP(PIERC)(EK45004/5) 501,060 7 12,300 86,100 3,240 3,240
5 12,300 61,500 4,536 4,536
MALE R/L, FR LWR (PIERC)(EK450010/11) 7 12,300 86,100 3,240 3,240
5 12,300 61,500 4,536 4,536
MALE R/L, RR LWR (PIERCE)(EK450022/23) 7 12,300 86,100 3,240 3,240
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 5 12,300 61,500 4,536 4,536
MALE R/L, RR UP (PERCE) 7 12,300 86,100 3,240 3,240
0
MALE R/L, FR UP(CAMPIERCE) 7 12,300 86,100 3,240 3,240
MALE R/L, FR LWR (CAMPIERCE) 7 12,300 86,100 3,240 3,240
MALE R/L, RR LWR (CAMPIERCE) 7 12,300 86,100 3,240 3,240
MALE R/L, RR UP (CAMPIERCE) 7 12,300 86,100 3,240 3,240
0
FEMALE R/L, G/HATCH (PIERCE) 6 12,300 73,800 3,780 3,780
FEMALE R/L, G/HATCH (CAMPIERCE) 6 12,300 73,800 3,780 3,780
88 172,200 1,082,400
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHPRODUKS
IOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
PT. MIZUSHIMA METAL WORKS INDONESIA
KARAWANG
KAPASITAS PRODUKSI 2013
DEPARTEMENT ASSY
LINE 1 : MITSUBISHI DOOR HINGE ASSY LINE
Operator : 1 Orang
NAME OF LINE NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
(8*3600*0.85*22) ( Per Month ) ( 1 Set/Prod ) ( Per Month ) (SCXForc)
( sec. ) ( Per Month ) ( sec. ) ( sec. ) ( Pcs ) ( sec. ) (Pcs/Shift) ( Pcs ) (Pcs/Day)
SL LINE
1 UNIT
DOOR HINGE LH 538,560 10,800 6,600 521,160 40 3,250 130,000 612 612
75%
MB134045 521,160
DOOR HINGE RH 40 3,250 130,000 612 612
MB134046
DOOR HINGE LWR 20 6,500 130,000 1,224 1,224
MB134047
Waktu Produksi 100 13,000 390,000
LINE 2 : HPM DOOR HINGE ASSY LINE
Operator : 2 Operator (3 Shift)
NAME OF LINE
MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
ITEM (8*3600*0.85*22) ( Per Month ) ( 1 Set/Prod ) ( Per Month ) (SCXForc)
( sec. ) ( Per Month ) ( sec. ) ( sec. ) ( Pcs ) ( sec. ) (Pcs/Shift) ( Pcs ) (Pcs/Day)
2CF LINE
1 UNIT
HINGE R, FR DOOR UP (EK450000) 1,615,680 18,000 6,600 1,591,080 35 4,020 140,700 699 2,098
88%
1,591,080
HINGE L, FR DOOR UP (EK450001) 35 4,020 140,700 699 2,098
HINGE L, FR DOOR LWR (EK450006) 35 4,020 140,700 699 2,098
HINGE R, FR DOOR LWR (EK450007) 35 4,020 140,700 699 2,098
HINGE L, RR DOOR UP (EK4500012) 35 4,020 140,700 699 2,098
HINGE R, RR DOOR UP (EK4500013) 35 4,020 140,700 699 2,098
HINGE L, RR DOOR LWR (EK4500018) 35 4,020 140,700 699 2,098
HINGE R, RR DOOR LWR (EK4500019) 35 4,020 140,700 699 2,098
HINGE COMP L,G/HATCH (EK4500024) 35 4,020 140,700 699 2,098
HINGE COMP R,G/HATCH (EK4500025) 35 4,020 140,700 699 2,098
Waktu Produksi 350 40,200 1,407,000
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING JIG
(MONTH)
CAPACITY ACTUAL
Process Cycle Time
TIME FOR SETTING JIG
(MOUNTH)
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG
KAPASITAS PRODUKSI MEI 2013DEPARTEMENT STAMPING
LINE 1
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)cam rivett
1 UNIT
HINGE BRACKET A (LH) 538,560 10,800 527,760 8 3,780 30,240 3,060 3,060
11%
(MB134045-02) 527,760 0 0 0
HINGE BRACKET A (RH) 8 3,780 30,240 3,060 3,060
(MB134046-02)
0
0
0
Waktu Produksi 16 7,560 60,480
LINE 1
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
bush press fit 1 UNIT arm 45 587,520 21,600 565,920 5 3,700 18,500 4,896 4,896
13%
565,920
arm 46 5 3,700 18,500 4,896 4,896
arm b 5 7,400 37,000 4,896 4,896
0
0
0
0
0
0
0
0
Waktu Produksi 15 14,800 74,000
LINE 1
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
hinge pin staking 1 45 587,520 14,400 6,600 566,520 10 3,700 37,000 2,448 2,448 2,448
26%566,520
46 10 3,700 37,000 2,448 2,448 2,448
47 10 7,400 74,000 2,142 2,142 2,142
30 14,800 148,000
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MESIN/MONTH MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
engraving1 UNIT 45 587,520 10,800 13,200 576,720 7 3,700 25,900 3,240 3,240 9,720
18%576,720
46 7 3,700 25,900 3,240 3,240 9,720
47 7 7,400 51,800 3,240 3,240 9,720
0 #DIV/0! #DIV/0! #DIV/0!
Waktu Produksi 21 14,800 103,600
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING JIG
(MONTH)
CAPACITY ACTUAL
Process Cycle Time
TIME FOR SETTING JIG
(MOUNTH)
TIME FOR SETTING JIG
(MOUNTH)
TIME FOR SETTING JIG
(MOUNTH)(1hariX3measinX26 sec)
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG FORECAST STOCK T0TAL
KAPASITAS PRODUKSI DECEMBER 2013PLANING PRODUCTION HPM = 4575 unit 3000 1575 4575
DEPARTEMENT STAMPING
(1 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
MESIN PROD PER SHIFT PROD TERPAKAI
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
514,080 21,600 97,500 394,980 3 3,780 11,340 8,160 8,160
1 1 100% 89%
(MB134045-02) 394,980 0 0 0
HINGE BRACKET A (RH) 3 3,780 11,340 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 7,560 22,680 8,160 8,160
(MB134047-02)
ARM A 3 7,560 22,680 8,160 8,160
ARM B 3 7,560 22,680 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 4,575 13,725 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 4,575 13,725 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 4,575 13,725 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 4,575 13,725 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 4,575 13,725 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 4,575 13,725 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 4,575 13,725 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 4,575 13,725 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 4,575 13,725 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 4,575 13,725 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 4,575 13,725 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 4,575 13,725 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 4,575 13,725 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 4,575 13,725 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 4,575 13,725 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 4,575 13,725 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 4,575 13,725 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 9,150 27,450 8,160 8,160
69 117,165 351,495
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 538,560 21,600 64,800 452,160 7 3,700 25,900 3,497 3,497
1 1 100% 63%
452,160
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(1 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 538,560 43,200 54,000 441,360 5 3,700 18,500 4,896 4,896 4,896
3 3 100% 178%
441,360
SLCF 7 OP 2 5 3,700 18,500 4,896 4,896 4,896
FEMALE R/L,FR UP (COINING)(EK450002/3) 3 9,150 27,450 8,160 8,160
MALE R/L, FR UP(COINING)(EK450004/5) 3 9,150 27,450 8,160 8,160
FEMALE R/L,FR LWR (COINING)(EK450008/9) 3 9,150 27,450 8,160 8,160
MALE R/L, FR LWR (COINING)(EK450010/11) 3 9,150 27,450 8,160 8,160
4 9,150 36,600 6,120 6,120
MALE R/L, RR LWR (COINING)(EK450022/23) 4 9,150 36,600 6,120 6,120
FEMALE R/L,RR UP (COINING)(EK450014/15) 4 9,150 36,600 6,120 6,120
MALE R/L, RR UP (COINING)(EK450017/18) 4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
MALE R/L, FR UP(BENDING 1)(EK450004/5) 4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
MALE R/L, RR UP (BENDING 1)(EK450017/18) 4 9,150 36,600 6,120 6,120
MALE R/L, FR UP(BENDING 2) (EK450004/5) 4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
4 9,150 36,600 6,120 6,120
MALE R/L, RR UP (BENDING 2)(EK450017/18) 4 9,150 36,600 6,120 6,120
FEMALE R/L, G/HATCH (FORMING) 3 9,150 27,450 8,160 8,160
FEMALE R/L, G/HATCH (BENDING) 3 9,150 27,450 8,160 8,160
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
3 3 100% 178%
92 208,700 787,300
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 538,560 43,200 29,700 465,660 5 9,150 45,750 4,536 4,536
2 2 100% 173%
MALE R/L, FR UP(PIERC)(EK45004/5) 465,660 7 9,150 64,050 3,240 3,240
5 9,150 45,750 4,536 4,536
MALE R/L, FR LWR (PIERC)(EK450010/11) 7 9,150 64,050 3,240 3,240
5 9,150 45,750 4,536 4,536
MALE R/L, RR LWR (PIERCE)(EK450022/23) 7 9,150 64,050 3,240 3,240
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 5 9,150 45,750 4,536 4,536
MALE R/L, RR UP (PERCE) 7 9,150 64,050 3,240 3,240
0
MALE R/L, FR UP(CAMPIERCE) 7 9,150 64,050 3,240 3,240
MALE R/L, FR LWR (CAMPIERCE) 7 9,150 64,050 3,240 3,240
MALE R/L, RR LWR (CAMPIERCE) 7 9,150 64,050 3,240 3,240
MALE R/L, RR UP (CAMPIERCE) 7 9,150 64,050 3,240 3,240
0
FEMALE R/L, G/HATCH (PIERCE) 6 9,150 54,900 3,780 3,780
FEMALE R/L, G/HATCH (CAMPIERCE) 6 9,150 54,900 3,780 3,780
88 128,100 805,200
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHPRODUKS
IOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG FORE CAST STOCK TOTAL
KAPASITAS PRODUKSI JANUARY 2014PLANNING PRODUCTION HPM = 7056 unit 5880 1176 7056
DEPARTEMENT STAMPING
(1 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
PRODUKSI MESIN PROD PER SHIFT PROD
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
514,080 21,600 97,500 394,980 3 3,780 11,340 8,160 8,160
1 1 100%
(MB134045-02) 394,980 0 0 0
HINGE BRACKET A (RH) 3 3,780 11,340 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 7,560 22,680 8,160 8,160
(MB134047-02)
ARM A 3 7,560 22,680 8,160 8,160
ARM B 3 7,560 22,680 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 7,056 21,168 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 7,056 21,168 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 7,056 21,168 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 7,056 21,168 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 7,056 21,168 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 7,056 21,168 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 7,056 21,168 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 7,056 21,168 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 7,056 21,168 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 7,056 21,168 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 7,056 21,168 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 7,056 21,168 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 7,056 21,168 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 7,056 21,168 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 7,056 21,168 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 3,240 9,720 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 3,240 9,720 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 6,480 19,440 8,160 8,160
FEMALE R T/GATE (BLANK) 4 3,840 15,360 6,120 6,120
FEMALE L,T/GATE (BLANK) 4 3,240 12,960 6,120 6,120
MALE R/L,T/GATE (PROGRESIV) 4 7,680 30,720 6,120 6,120
81 163,800 506,160
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 538,560 21,600 64,800 452,160 7 3,700 25,900 3,497 3,497
1 1 100%
452,160
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(1 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 538,560 43,200 54,000 441,360 4 3,000 12,000 6,120 6,120 6,120
3 3 100%
441,360
SLCF 7 OP 2 4 3,000 12,000 6,120 6,120 6,120
FEMALE R/L,FR UP (COINING)(EK450002/3) 8 14,112 112,896 3,060 3,060
MALE R/L, FR UP(COINING)(EK450004/5) 8 14,112 112,896 3,060 3,060
FEMALE R/L,FR LWR (COINING)(EK450008/9) 8 14,112 112,896 3,060 3,060
MALE R/L, FR LWR (COINING)(EK450010/11) 8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
MALE R/L, RR LWR (COINING)(EK450022/23) 8 14,112 112,896 3,060 3,060
FEMALE R/L,RR UP (COINING)(EK450014/15) 8 14,112 112,896 3,060 3,060
MALE R/L, RR UP (COINING)(EK450017/18) 8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
MALE R/L, FR UP(BENDING 1)(EK450004/5) 8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
MALE R/L, RR UP (BENDING 1)(EK450017/18) 8 14,112 112,896 3,060 3,060
MALE R/L, FR UP(BENDING 2) (EK450004/5) 8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
8 14,112 112,896 3,060 3,060
MALE R/L, RR UP (BENDING 2)(EK450017/18) 8 14,112 112,896 3,060 3,060
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
3 3 100%
FEMALE R/L, G/HATCH (FORMING) 8 6,480 51,840 3,060 9,180
FEMALE R/L, G/HATCH (BENDING) 8 6,480 51,840 3,060 9,180
FEMALE R/L, T/GATE (COINING) 4 6,360 25,440 6,120 18,360
FEMALE R/L,T/GATE (BENDING) 4 6,360 25,440 6,120 18,360
192 313,920 2,436,480
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 538,560 43,200 29,700 465,660 8 13,200 105,600 2,835 8,505
2 2 100%
MALE R/L, FR UP(PIERC)(EK45004/5) 465,660 8 13,200 105,600 2,835 8,505
8 13,200 105,600 2,835 8,505
MALE R/L, FR LWR (PIERC)(EK450010/11) 8 13,200 105,600 2,835 8,505
8 13,200 105,600 2,835 8,505
MALE R/L, RR LWR (PIERCE)(EK450022/23) 8 13,200 105,600 2,835 8,505
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 8 13,200 105,600 2,835 8,505
MALE R/L, RR UP (PERCE) 8 13,200 105,600 2,835 8,505
0
MALE R/L, FR UP(CAMPIERCE) 8 13,200 105,600 2,835 8,505
MALE R/L, FR LWR (CAMPIERCE) 8 13,200 105,600 2,835 8,505
MALE R/L, RR LWR (CAMPIERCE) 8 13,200 105,600 2,835 8,505
MALE R/L, RR UP (CAMPIERCE) 8 13,200 105,600 2,835 8,505
0
FEMALE R/L, G/HATCH (PIERCE) 8 7,680 61,440 2,835 8,505
FEMALE R/L, G/HATCH (CAMPIERCE) 8 7,680 61,440 2,835 8,505
112 173,760 1,390,080
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
KAPASITAS PRODUKSI JANUARY 2014
DEPARTEMENT STAMPING
KAPASITAS
TERPAKAI
128%
KAPASITAS
TERPAKAI
63%
KAPASITAS
TERPAKAI
552%
552%
KAPASITAS
TERPAKAI
299%
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG FORE CAST STOCK TOTAL
KAPASITAS PRODUKSI JANUARY 2014PLANNING PRODUCTION HPM = 7056 unit 5880 1176 7056
DEPARTEMENT STAMPING
(2 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
PRODUKSI MESIN PROD PER SHIFT PROD
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
1,028,160 21,600 97,500 909,060 4 3,780 15,120 6,120 6,120
2 2 100%
(MB134045-02) 909,060 0 0 0
HINGE BRACKET A (RH) 4 3,780 15,120 6,120 6,120
(MB134046-02)
HINGE BRACKET B (LWR) 4 7,560 30,240 6,120 6,120
(MB134047-02)
ARM A 4 7,560 30,240 6,120 6,120
ARM B 4 7,560 30,240 6,120 6,120
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 7,056 21,168 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 7,056 21,168 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 7,056 21,168 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 7,056 21,168 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 7,056 21,168 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 7,056 21,168 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 7,056 21,168 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 7,056 21,168 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 7,056 21,168 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 7,056 21,168 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 7,056 21,168 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 7,056 21,168 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 7,056 21,168 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 7,056 21,168 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 7,056 21,168 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 3,240 9,720 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 3,240 9,720 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 6,480 19,440 8,160 8,160
FEMALE R T/GATE (BLANK) 4 3,840 15,360 6,120 6,120
FEMALE L,T/GATE (BLANK) 4 3,240 12,960 6,120 6,120
MALE R/L,T/GATE (PROGRESIV) 4 7,680 30,720 6,120 6,120
86 163,800 536,400
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 538,560 21,600 64,800 452,160 7 3,700 25,900 3,497 3,497
1 1 100%
452,160
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(2 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 1,615,680 43,200 54,000 1,518,480 7 3,000 21,000 3,497 3,497 3,497
6 6 100%
1,518,480
SLCF 7 OP 2 7 3,000 21,000 3,497 3,497 3,497
FEMALE R/L,FR UP (COINING)(EK450002/3) 10 14,112 141,120 2,448 2,448
MALE R/L, FR UP(COINING)(EK450004/5) 10 14,112 141,120 2,448 2,448
FEMALE R/L,FR LWR (COINING)(EK450008/9) 10 14,112 141,120 2,448 2,448
MALE R/L, FR LWR (COINING)(EK450010/11) 10 14,112 141,120 2,448 2,448
12 14,112 169,344 2,040 2,040
MALE R/L, RR LWR (COINING)(EK450022/23) 10 14,112 141,120 2,448 2,448
FEMALE R/L,RR UP (COINING)(EK450014/15) 12 14,112 169,344 2,040 2,040
MALE R/L, RR UP (COINING)(EK450017/18) 12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
MALE R/L, FR UP(BENDING 1)(EK450004/5) 12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
MALE R/L, RR UP (BENDING 1)(EK450017/18) 12 14,112 169,344 2,040 2,040
MALE R/L, FR UP(BENDING 2) (EK450004/5) 12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
12 14,112 169,344 2,040 2,040
MALE R/L, RR UP (BENDING 2)(EK450017/18) 12 14,112 169,344 2,040 2,040
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
6 6 100%
FEMALE R/L, G/HATCH (FORMING) 12 6,480 77,760 2,040 6,120
FEMALE R/L, G/HATCH (BENDING) 12 6,480 77,760 2,040 6,120
FEMALE R/L, T/GATE (COINING) 4 6,360 25,440 6,120 18,360
FEMALE R/L,T/GATE (BENDING) 4 6,360 25,440 6,120 18,360
276 313,920 3,494,160
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 1,077,120 43,200 29,700 1,004,220 5 13,200 66,000 4,536 13,608
2 2 100%
MALE R/L, FR UP(PIERC)(EK45004/5) 1,004,220 6 13,200 79,200 3,780 11,340
5 13,200 66,000 4,536 13,608
MALE R/L, FR LWR (PIERC)(EK450010/11) 6 13,200 79,200 3,780 11,340
5 13,200 66,000 4,536 13,608
MALE R/L, RR LWR (PIERCE)(EK450022/23) 6 13,200 79,200 3,780 11,340
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 5 13,200 66,000 4,536 13,608
MALE R/L, RR UP (PERCE) 5 13,200 66,000 4,536 13,608
0
MALE R/L, FR UP(CAMPIERCE) 5 13,200 66,000 4,536 13,608
MALE R/L, FR LWR (CAMPIERCE) 5 13,200 66,000 4,536 13,608
MALE R/L, RR LWR (CAMPIERCE) 5 13,200 66,000 4,536 13,608
MALE R/L, RR UP (CAMPIERCE) 5 13,200 66,000 4,536 13,608
0
FEMALE R/L, G/HATCH (PIERCE) 5 7,680 38,400 4,536 13,608
FEMALE R/L, G/HATCH (CAMPIERCE) 5 7,680 38,400 4,536 13,608
73 173,760 908,400
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
KAPASITAS PRODUKSI JANUARY 2014
DEPARTEMENT STAMPING
KAPASITAS
TERPAKAI
59%
KAPASITAS
TERPAKAI
63%
KAPASITAS
TERPAKAI
230%
230%
KAPASITAS
TERPAKAI
90%
PT. MIZUSHIMA METAL WORKS INDONESIA 3270
KARAWANG PO STOCK TOTALKAPASITAS PRODUKSI FEBRUARY 2014
PLANNING PRODUCTION HPM = 11160 unit 9300 1860 11160DEPARTEMENT STAMPING
(1 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
PRODUKSI MESIN PROD PER SHIFT PROD
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( SHORT ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
514,080 21,600 97,500 394,980 3 3,780 11,340 8,160 8,160
1 1 100%
(MB134045-02) 394,980 0 0 0
HINGE BRACKET A (RH) 3 3,780 11,340 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 7,560 22,680 8,160 8,160
(MB134047-02)
ARM A 3 7,560 22,680 8,160 8,160
ARM B 3 7,560 22,680 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 11,160 33,480 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 11,160 33,480 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 11,160 33,480 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 11,160 33,480 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 11,160 33,480 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 11,160 33,480 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 11,160 33,480 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 11,160 33,480 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 11,160 33,480 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 11,160 33,480 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 11,160 33,480 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 11,160 33,480 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 11,160 33,480 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 11,160 33,480 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 11,160 33,480 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 3,300 9,900 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 3,300 9,900 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 6,600 19,800 8,160 8,160
FEMALE R T/GATE (BLANK) 4 6,720 26,880 6,120 6,120
FEMALE L,T/GATE (BLANK) 4 6,720 26,880 6,120 6,120
MALE R/L,T/GATE (PROGRESIV) 4 13,440 53,760 6,120 6,120
81 237,720 740,040
TOTAL SHORT PER BULAN 237,720
JUMLAH SHOT/HARI 7,300
KEBUTUHAN JAM KERJA (HARI) 33
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 538,560 21,600 64,800 452,160 7 3,700 25,900 3,497 3,497
1 1 100%
452,160
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(1 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( SHORT ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 1,615,680 43,200 54,000 1,518,480 4 3,000 12,000 6,120 6,120 6,120
3 3 100%
1,518,480
SLCF 7 OP 2 4 3,000 12,000 6,120 6,120 6,120
FEMALE R/L,FR UP (COINING)(EK450002/3) 10 22,320 223,200 2,448 2,448
MALE R/L, FR UP(COINING)(EK450004/5) 10 11,160 111,600 2,448 2,448
FEMALE R/L,FR LWR (COINING)(EK450008/9) 10 11,160 111,600 2,448 2,448
MALE R/L, FR LWR (COINING)(EK450010/11) 10 11,160 111,600 2,448 2,448
10 11,160 111,600 2,448 2,448
MALE R/L, RR LWR (COINING)(EK450022/23) 10 11,160 111,600 2,448 2,448
FEMALE R/L,RR UP (COINING)(EK450014/15) 10 11,160 111,600 2,448 2,448
MALE R/L, RR UP (COINING)(EK450017/18) 10 11,160 111,600 2,448 2,448
12 11,160 133,920 2,040 2,040
MALE R/L, FR UP(BENDING 1)(EK450004/5) 12 11,160 133,920 2,040 2,040
12 11,160 133,920 2,040 2,040
12 11,160 133,920 2,040 2,040
12 11,160 133,920 2,040 2,040
12 11,160 133,920 2,040 2,040
12 11,160 133,920 2,040 2,040
MALE R/L, RR UP (BENDING 1)(EK450017/18) 12 11,160 133,920 2,040 2,040
MALE R/L, FR UP(BENDING 2) (EK450004/5) 12 11,160 133,920 2,040 2,040
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
12 11,160 133,920 2,040 2,040
3 3 100%
12 11,160 133,920 2,040 2,040
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
MALE R/L, RR UP (BENDING 2)(EK450017/18) 12 11,160 133,920 2,040 2,040
3 3 100%
FEMALE R/L, G/HATCH (FORMING) 12 6,300 75,600 2,040 6,120
FEMALE R/L, G/HATCH (BENDING) 12 6,300 75,600 2,040 6,120
FEMALE R/L, T/GATE (COINING) 12 13,200 158,400 2,040 6,120
FEMALE R/L,T/GATE (BENDING) 12 13,200 158,400 2,040 6,120
280 279,360 3,103,440
TOTAL SHORT PER BULAN 279,360
JUMLAH SHOT/HARI 5,850
KEBUTUHAN JAM KERJA (HARI) 48
LINE 2
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( SHORT ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 1,077,120 43,200 29,700 1,004,220 12 11,160 133,920 1,890 5,670
2 2 100%
MALE R/L, FR UP(PIERC)(EK45004/5) 1,004,220 12 11,160 133,920 1,890 5,670
12 11,160 133,920 1,890 5,670
MALE R/L, FR LWR (PIERC)(EK450010/11) 12 11,160 133,920 1,890 5,670
12 11,160 133,920 1,890 5,670
MALE R/L, RR LWR (PIERCE)(EK450022/23) 12 11,160 133,920 1,890 5,670
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 12 11,160 133,920 1,890 5,670
MALE R/L, RR UP (PERCE) 12 11,160 133,920 1,890 5,670
0
MALE R/L, FR UP(CAMPIERCE) 12 22,320 267,840 1,890 5,670
MALE R/L, FR LWR (CAMPIERCE) 12 11,160 133,920 1,890 5,670
MALE R/L, RR LWR (CAMPIERCE) 12 11,160 133,920 1,890 5,670
MALE R/L, RR UP (CAMPIERCE) 12 11,160 133,920 1,890 5,670
0
FEMALE R/L, G/HATCH (PIERCE) 12 6,300 75,600 1,890 5,670
FEMALE R/L, G/HATCH (CAMPIERCE) 12 6,300 75,600 1,890 5,670
168 157,680 1,892,160
TOTAL SHORT PER BULAN 157,680
JUMLAH SHOT/HARI 3,900
KEBUTUHAN JAM KERJA (HARI) 40
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
KAPASITAS PRODUKSI FEBRUARY 2014
DEPARTEMENT STAMPING
KAPASITAS
TERPAKAI
187%
KAPASITAS
TERPAKAI
63%
KAPASITAS
TERPAKAI
204%
204%
204%
KAPASITAS
TERPAKAI
188%
PT. MIZUSHIMA METAL WORKS INDONESIA 3270
KARAWANG PO STOCK TOTALKAPASITAS PRODUKSI FEBRUARY 2014
PLANNING PRODUCTION HPM = 11160 unit 9300 1860 11160DEPARTEMENT STAMPING
(3 SHIFT) 21 HARI KERJA
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
MESIN PROD PER SHIFT PROD TERPAKAI
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
1,542,240 21,600 97,500 1,423,140 3 3,780 11,340 8,160 8,160
3 3 100% 52%
(MB134045-02) 1,423,140 0 0 0
HINGE BRACKET A (RH) 3 3,780 11,340 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 7,560 22,680 8,160 8,160
(MB134047-02)
ARM A 3 7,560 22,680 8,160 8,160
ARM B 3 7,560 22,680 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 11,160 33,480 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 11,160 33,480 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 11,160 33,480 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 11,160 33,480 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 11,160 33,480 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 11,160 33,480 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 11,160 33,480 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 11,160 33,480 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 11,160 33,480 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 11,160 33,480 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 11,160 33,480 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 11,160 33,480 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 11,160 33,480 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 11,160 33,480 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 11,160 33,480 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 3,300 9,900 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 3,300 9,900 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 6,600 19,800 8,160 8,160
FEMALE R T/GATE (BLANK) 4 6,720 26,880 6,120 6,120
FEMALE L,T/GATE (BLANK) 4 6,720 26,880 6,120 6,120
MALE R/L,T/GATE (PROGRESIV) 4 13,440 53,760 6,120 6,120
81 237,720 740,040
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 538,560 21,600 64,800 452,160 7 3,700 25,900 3,497 3,497
1 1 100% 63%
452,160
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(3 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 1,615,680 14,400 30,000 1,571,280 4 3,000 12,000 6,120 6,120 6,120
9 9 100% 119%
1,571,280
SLCF 7 OP 2 4 3,000 12,000 6,120 6,120 6,120
FEMALE R/L,FR UP (COINING)(EK450002/3) 3 22,320 66,960 8,160 8,160
MALE R/L, FR UP(COINING)(EK450004/5) 3 22,320 66,960 8,160 8,160
FEMALE R/L,FR LWR (COINING)(EK450008/9) 3 22,320 66,960 8,160 8,160
MALE R/L, FR LWR (COINING)(EK450010/11) 3 22,320 66,960 8,160 8,160
4 22,320 89,280 6,120 6,120
MALE R/L, RR LWR (COINING)(EK450022/23) 4 22,320 89,280 6,120 6,120
FEMALE R/L,RR UP (COINING)(EK450014/15) 4 22,320 89,280 6,120 6,120
MALE R/L, RR UP (COINING)(EK450017/18) 4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
MALE R/L, FR UP(BENDING 1)(EK450004/5) 4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
MALE R/L, RR UP (BENDING 1)(EK450017/18) 4 22,320 89,280 6,120 6,120
MALE R/L, FR UP(BENDING 2) (EK450004/5) 4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
4 22,320 89,280 6,120 6,120
MALE R/L, RR UP (BENDING 2)(EK450017/18) 4 22,320 89,280 6,120 6,120
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
PERCENTASI
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASI
MESIN/MONTH
PRODUKSI
OPERATOR
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
9 9 100% 119%
FEMALE R/L, G/HATCH (FORMING) 3 6,300 18,900 8,160 24,480
FEMALE R/L, G/HATCH (BENDING) 3 6,300 18,900 8,160 24,480
FEMALE R/L, T/GATE (COINING) 4 13,200 52,800 6,120 18,360
FEMALE R/L,T/GATE (BENDING) 4 13,200 52,800 6,120 18,360
98 491,400 1,863,720
3 SHIFT
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 1,615,680 43,200 29,700 1,542,780 5 22,320 111,600 4,536 13,608
6 6 100% 95%
MALE R/L, FR UP(PIERC)(EK45004/5) 1,542,780 6 22,320 133,920 3,780 11,340
5 22,320 111,600 4,536 13,608
MALE R/L, FR LWR (PIERC)(EK450010/11) 6 22,320 133,920 3,780 11,340
5 22,320 111,600 4,536 13,608
MALE R/L, RR LWR (PIERCE)(EK450022/23) 6 22,320 133,920 3,780 11,340
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 5 22,320 111,600 4,536 13,608
MALE R/L, RR UP (PERCE) 5 22,320 111,600 4,536 13,608
0
MALE R/L, FR UP(CAMPIERCE) 5 22,320 111,600 4,536 13,608
MALE R/L, FR LWR (CAMPIERCE) 5 22,320 111,600 4,536 13,608
MALE R/L, RR LWR (CAMPIERCE) 5 22,320 111,600 4,536 13,608
MALE R/L, RR UP (CAMPIERCE) 5 22,320 111,600 4,536 13,608
0
FEMALE R/L, G/HATCH (PIERCE) 5 6,300 31,500 4,536 13,608
FEMALE R/L, G/HATCH (CAMPIERCE) 5 6,300 31,500 4,536 13,608
73 280,440 1,469,160
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
PERCENTASIMESIN/
MONTHPRODUKS
IOPERAT
OROPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG FORECASTSTOCK TOTAL
KAPASITAS PRODUKSI MARCH 2014PLANNING PRODUCTION HPM = 14280 unit 12660 1620 14280
DEPARTEMENT STAMPING
(1 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL PERCENTASI
PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
514,080 21,600 97,500 394,980 3 3,780 11,340 8,160 8,160
1 1 100%
(MB134045-02) 394,980 0 0 0
HINGE BRACKET A (RH) 3 3,780 11,340 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 7,560 22,680 8,160 8,160
(MB134047-02)
ARM A 3 7,560 22,680 8,160 8,160
ARM B 3 7,560 22,680 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 14,280 42,840 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 14,280 42,840 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 14,280 42,840 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 14,280 42,840 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 14,280 42,840 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 14,280 42,840 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 14,280 42,840 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 14,280 42,840 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 14,280 42,840 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 14,280 42,840 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 14,280 42,840 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 14,280 42,840 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 14,280 42,840 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 14,280 42,840 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 14,280 42,840 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 3,480 10,440 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 3,480 10,440 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 6,960 20,880 8,160 8,160
FEMALE R T/GATE (BLANK) 4 11,580 46,320 6,120 6,120
FEMALE L,T/GATE (BLANK) 4 11,580 46,320 6,120 6,120
MALE R/L,T/GATE (PROGRESIV) 4 23,160 92,640 6,120 6,120
81 304,680 960,360
TOTAL SHORT PER BULAN 304,680
JUMLAH SHOT/HARI 7,300
KEBUTUHAN JAM KERJA (HARI) 42
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL PERCENTASI
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 538,560 21,600 64,800 452,160 7 3,700 25,900 3,497 3,497
1 1 100%
452,160
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(1 SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL PERCENTASI
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( SHORT ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 1,615,680 14,400 24,000 1,577,280 4 3,000 12,000 6,120 6,120 6,120
3 3 100%
1,577,280
SLCF 7 OP 2 4 3,000 12,000 6,120 6,120 6,120
FEMALE R/L,FR UP (COINING)(EK450002/3) 10 28,560 285,600 2,448 2,448
MALE R/L, FR UP(COINING)(EK450004/5) 10 14,280 142,800 2,448 2,448
FEMALE R/L,FR LWR (COINING)(EK450008/9) 10 14,280 142,800 2,448 2,448
MALE R/L, FR LWR (COINING)(EK450010/11) 10 14,280 142,800 2,448 2,448
10 14,280 142,800 2,448 2,448
MALE R/L, RR LWR (COINING)(EK450022/23) 12 14,280 171,360 2,040 2,040
FEMALE R/L,RR UP (COINING)(EK450014/15) 12 14,280 171,360 2,040 2,040
MALE R/L, RR UP (COINING)(EK450017/18) 12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
MALE R/L, FR UP(BENDING 1)(EK450004/5) 12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
MALE R/L, RR UP (BENDING 1)(EK450017/18) 12 14,280 171,360 2,040 2,040
MALE R/L, FR UP(BENDING 2) (EK450004/5) 12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
12 14,280 171,360 2,040 2,040
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
MESIN/MONTH
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
MESIN/MONTH
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
MALE R/L, RR UP (BENDING 2)(EK450017/18) 12 14,280 171,360 2,040 2,040
3 3 100%
FEMALE R/L, G/HATCH (FORMING) 12 6,960 83,520 2,040 6,120
FEMALE R/L, G/HATCH (BENDING) 12 6,960 83,520 2,040 6,120
FEMALE R/L, T/GATE (COINING) 12 19,920 239,040 2,040 6,120
FEMALE R/L,T/GATE (BENDING) 12 19,920 239,040 2,040 6,120
286 359,640 4,096,320
TOTAL SHORT PER BULAN 359,640
JUMLAH SHOT/HARI 5,850
KEBUTUHAN JAM KERJA (HARI) 61
1 SHIFT
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL PERCENTASI
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( SHORT ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 1,077,120 3,600 23,100 1,050,420 12 14,280 171,360 1,890 5,670
2 2 100%
MALE R/L, FR UP(PIERC)(EK45004/5) 1,050,420 12 14,280 171,360 1,890 5,670
12 14,280 171,360 1,890 5,670
MALE R/L, FR LWR (PIERC)(EK450010/11) 12 14,280 171,360 1,890 5,670
12 14,280 171,360 1,890 5,670
MALE R/L, RR LWR (PIERCE)(EK450022/23) 12 14,280 171,360 1,890 5,670
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 12 14,280 171,360 1,890 5,670
MALE R/L, RR UP (PERCE) 12 14,280 171,360 1,890 5,670
14,280 0
MALE R/L, FR UP(CAMPIERCE) 12 14,280 171,360 1,890 5,670
MALE R/L, FR LWR (CAMPIERCE) 12 14,280 171,360 1,890 5,670
MALE R/L, RR LWR (CAMPIERCE) 12 14,280 171,360 1,890 5,670
MALE R/L, RR UP (CAMPIERCE) 12 14,280 171,360 1,890 5,670
0
FEMALE R/L, G/HATCH (PIERCE) 12 6,960 83,520 1,890 5,670
FEMALE R/L, G/HATCH (CAMPIERCE) 12 6,960 83,520 1,890 5,670
168 199,560 2,223,360
TOTAL SHORT PER BULAN 199,560
JUMLAH SHOT/HARI 3,900
KEBUTUHAN JAM KERJA (HARI) 51
Karawang, 14 Juni 2013
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHANMESIN/
MONTHOPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
KAPASITAS PRODUKSI MARCH 2014
DEPARTEMENT STAMPING
KAPASITAS
TERPAKAI
243%
KAPASITAS
TERPAKAI
63%
KAPASITAS
TERPAKAI
260%
260%
KAPASITAS
TERPAKAI
212%
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG FORECAS STOCK
KAPASITAS PRODUKSI MARCH 2014PLANNING PRODUCTION HPM = 12260 unit 11040 1620
DEPARTEMENT STAMPING
(2 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
1,028,160 21,600 97,500 909,060 3 3,480 10,440 8,160 8,160
3 3 92%
(MB134045-02) 909,060 0 0 0
HINGE BRACKET A (RH) 3 1,095 3,285 8,160 8,160
(MB134046-02)
HINGE BRACKET B (LWR) 3 6,900 20,700 8,160 8,160
(MB134047-02)
ARM A 3 5,800 17,400 8,160 8,160
ARM B 3 4,800 14,400 8,160 8,160
0 #DIV/0! #DIV/0!
FEMALE L,FR UP(BLANK)(EK450003) 3 12,660 37,980 8,160 8,160
MALE R, FR UP(BLANK)(EK450004) 3 12,660 37,980 8,160 8,160
MALE L, FR UP (BLANK)(EK450005) 3 12,660 37,980 8,160 8,160
FEMALE R,FR LWR (BLANK)(EK450008) 3 12,660 37,980 8,160 8,160
FEMALE L,FR LWR (BLANK)(EK450009) 3 12,660 37,980 8,160 8,160
MALE R, FR LWR (BLANK)(EK450010) 3 12,660 37,980 8,160 8,160
MALE L, FR LWR (BLANK)(EK450011) 3 12,660 37,980 8,160 8,160
FEMALE R,RR LWR (BLANK)(EK450020) 3 12,660 37,980 8,160 8,160
FEMALE L,RR LWR (BLANK)(EK450021) 3 12,660 37,980 8,160 8,160
MALE R, RR LWR (BLANK)(EK450022) 3 12,660 37,980 8,160 8,160
MALE L, RR LWR (BLANK)(EK450023) 3 12,660 37,980 8,160 8,160
FEMALE R,RR UP (BLANK)(EK450014) 3 12,660 37,980 8,160 8,160
FEMALE L,RR UP (BLANK)(EK450015) 3 12,660 37,980 8,160 8,160
MALE R, RR UP (BLANK)(EK450016) 3 12,660 37,980 8,160 8,160
MALE L, RR UP (BLANK)(EK450017) 3 12,660 37,980 8,160 8,160
FEMALE R G/HATCH (BLANK) 3 1,590 4,770 8,160 8,160
FEMALE L,G/HATCH (BLANK) 3 1,590 4,770 8,160 8,160
MALE R/L,G/HATCH (BLANK) 3 3,330 9,990 8,160 8,160
FEMALE R T/GATE (BLANK) 4 11,060 44,240 6,120 6,120
FEMALE L,T/GATE (BLANK) 4 11,060 44,240 6,120 6,120
MALE R/L,T/GATE (PROGRESIV) 4 22,120 88,480 6,120 6,120
81 262,725 832,415
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 514,080 21,600 64,800 427,680 7 3,700 25,900 3,497 3,497
1 1 67%
427,680
SLCF 1 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 1 7 3,700 25,900 3,497 3,497
SLCF 3 OP 2 7 3,700 25,900 3,497 3,497
SLCF 3 OP 3 7 3,700 25,900 3,497 3,497
SLCF 4 OP 1 7 3,700 25,900 3,497 3,497
SLCF 4 OP 2 7 3,700 25,900 3,497 3,497
SLCF 7 OP 1 7 3,700 25,900 3,497 3,497
SLCF 7 OP 2 7 3,700 25,900 3,497 3,497
SLCF 8 OP 1 7 3,700 25,900 3,497 3,497
SLCF 8 OP 2 7 3,700 25,900 3,497 3,497
77 40,700 284,900
(2 SHIFT) 22 HARI KERJA
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 3,084,480 14,400 12,000 3,058,080 4 3,000 12,000 6,120 6,120 6,120
9 9 70%
3,058,080
SLCF 7 OP 2 4 3,000 12,000 6,120 6,120 6,120
FEMALE R/L,FR UP (COINING)(EK450002/3) 4 25,320 101,280 6,120 6,120
MALE R/L, FR UP(COINING)(EK450004/5) 4 25,320 101,280 6,120 6,120
FEMALE R/L,FR LWR (COINING)(EK450008/9) 4 25,320 101,280 6,120 6,120
MALE R/L, FR LWR (COINING)(EK450010/11) 4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
MALE R/L, RR LWR (COINING)(EK450022/23) 4 25,320 101,280 6,120 6,120
FEMALE R/L,RR UP (COINING)(EK450014/15) 4 25,320 101,280 6,120 6,120
MALE R/L, RR UP (COINING)(EK450017/18) 4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
MALE R/L, FR UP(BENDING 1)(EK450004/5) 4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
MALE R/L, RR UP (BENDING 1)(EK450017/18) 4 25,320 101,280 6,120 6,120
MALE R/L, FR UP(BENDING 2) (EK450004/5) 4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
4 25,320 101,280 6,120 6,120
MALE R/L, RR UP (BENDING 2)(EK450017/18) 4 25,320 101,280 6,120 6,120
FEMALE R/L, G/HATCH (FORMING) 4 1,920 7,680 6,120 18,360
FEMALE R/L, G/HATCH (BENDING) 4 1,920 7,680 6,120 18,360
FEMALE R/L, T/GATE (COINING) 4 11,060 44,240 6,120 18,360
FEMALE R/L,T/GATE (BENDING) 4 11,060 44,240 6,120 18,360
104 538,360 2,153,440
2 SHIFT 22 HARI KERJA
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T2 UNIT 2,056,320 3,600 23,100 2,029,620 5 25,320 126,600 4,536 13,608
6 6 80%
MALE R/L, FR UP(PIERC)(EK45004/5) 2,029,620 6 25,320 151,920 3,780 11,340
5 25,320 126,600 4,536 13,608
MALE R/L, FR LWR (PIERC)(EK450010/11) 6 25,320 151,920 3,780 11,340
5 25,320 126,600 4,536 13,608
MALE R/L, RR LWR (PIERCE)(EK450022/23) 6 25,320 151,920 3,780 11,340
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 5 25,320 126,600 4,536 13,608
MALE R/L, RR UP (PERCE) 5 25,320 126,600 4,536 13,608
0
MALE R/L, FR UP(CAMPIERCE) 5 25,320 126,600 4,536 13,608
MALE R/L, FR LWR (CAMPIERCE) 5 25,320 126,600 4,536 13,608
MALE R/L, RR LWR (CAMPIERCE) 5 25,320 126,600 4,536 13,608
MALE R/L, RR UP (CAMPIERCE) 5 25,320 126,600 4,536 13,608
0
FEMALE R/L, G/HATCH (PIERCE) 5 1,920 9,600 4,536 13,608
FEMALE R/L, G/HATCH (CAMPIERCE) 5 1,920 9,600 4,536 13,608
73 307,680 1,614,360
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
MESIN/MONTH
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
MESIN/MONTH
OPERATOR
OPERATOR
FEMALE R/L,RR LWR (COINING)(EK450020/21)
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3)
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9)
MALE R/L, FR LWR (BENDING 1)(EK450010/11)
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21)
MALE R/L, RR LWR (BENDING 1)(EK450021/22)
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15)
MALE R/L, FR LWR (BENDING 2)(EK450010/11)
MALE R/L, RR LWR (BENDING 2)(EK450021/22)
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHANMESIN/
MONTHOPERAT
OROPERAT
OR
FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3)
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9)
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21)
Waktu Produksi
PT. MIZUSHIMA METAL WORKS INDONESIA KARAWANG
KAPASITAS PRODUKSI February 2015PLANNING PRODUCTION HPM
DEPARTEMENT STAMPING
(3 SHIFT)
NAME OF PRODUCT ITEM
RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL PERCENTASI KAPASITAS
PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR TERPAKAI
(Sec) ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)FUKUI 300T
1 UNIT
1,413,720 21,600 97,500 1,294,620 5 0 4,896 4,896
3 3 100% 0%
(MB134045-02) 1,294,620 0
HINGE BRACKET A (RH) 5 0 4,896 4,896
(MB134046-02)HINGE BRACKET B (LWR) 5 0 4,896 4,896
(MB134047-02)ARM A 5 0 4,896 4,896
ARM B 5 0 4,896 4,896
FEMALE L,FR UP(BLANK)(EK450002) 5 0 4,896 9,792
FEMALE R,FR UP(BLANK)(EK450003) 5 0 4,896 4,896
MALE L, FR UP(BLANK)(EK450004) 5 0 4,896 4,896
MALE R, FR UP (BLANK)(EK450005) 5 0 4,896 4,896
FEMALE L,FR LWR (BLANK)(EK450008) 5 0 4,896 4,896
FEMALE R,FR LWR (BLANK)(EK450009) 5 0 4,896 4,896
MALE L, FR LWR (BLANK)(EK450010) 5 0 4,896 4,896
MALE R, FR LWR (BLANK)(EK450011) 5 0 4,896 4,896
FEMALE R,RR LWR (BLANK)(EK450021) 5 0 4,896 4,896
FEMALE L,RR LWR (BLANK)(EK450020) 5 0 4,896 4,896
MALE L, RR LWR (BLANK)(EK450022) 5 0 4,896 4,896
MALE R, RR LWR (BLANK)(EK450023) 5 0 4,896 4,896
FEMALE L,RR UP (BLANK)(EK450014) 5 0 4,896 4,896
FEMALE R,RR UP (BLANK)(EK450015) 5 0 4,896 4,896
MALE L, RR UP (BLANK)(EK450016) 5 0 4,896 4,896
MALE R, RR UP (BLANK)(EK450017) 5 0 4,896 4,896
FEMALE R G/HATCH (BLANK)(EK450026) 3 0 8,160 8,160
FEMALE L,G/HATCH (BLANK)(EK450027) 3 0 8,160 8,160
MALE R/L,G/HATCH (BLANK)(EK450029) 5 0 4,896 4,896
FEMALE R T/GATE 2MD (BLANK) 5 0 4,896 4,896
FEMALE L,T/GATE 2MD (BLANK) 5 0 4,896 4,896
MALE R/L,T/GATE 2MD (PROGRESIV) 5 0 4,896 4,896
0 #DIV/0! #DIV/0!
FEMALE R,RR UP (BLANK)(EK450056) 5 0 4,896 4,896
FEMALE L,RR UP (BLANK)(EK450057) 5 0 4,896 4,896
MALE R, RR UP (BLANK)(EK450058) 5 0 4,896 4,896
MALE L, RR UP (BLANK)(EK450059) 5 0 4,896 4,896
0 #DIV/0! #DIV/0!
FEMALE R,RR UP (BLANK)(EK450062) 5 0 4,896 4,896
FEMALE L,RR UP (BLANK)(EK450063) 5 0 4,896 4,896
MALE R, RR UP (BLANK)(EK450064) 5 0 4,896 4,896
MALE L, RR UP (BLANK)(EK450065) 5 0 4,896 4,896
0 #DIV/0! #DIV/0!
FEMALE T/GATE 2WF 5 0 4,896 4,896
MALE T/G 2WF (PROGRESIVE) 5 0 4,896 4,896
0 #DIV/0! #DIV/0!
HINGE MALE EK450078 5 0 4,896 4,896
HINGE MALE EK450079 5 0 4,896 4,896
HINGE FEMALE EK450080 5 0 4,896 4,896
HINGE FEMALE EK450081 5 0 4,896 4,896
0 #DIV/0! #DIV/0!
HINGE R FEMALE HINGE R COMP T/GATE 5 0 4,896 4,896
HINGE L MALE (HINGE L COMP T/GATE MALE) 5 0 4,896 4,896
HOOD R MALE (HINGE UP COMP R HOOD) 5 0 4,896 4,896
HOOD L FEMALE (HINGE UP COMP L HOOD) 5 0 4,896 4,896
221 0 0
1 (SHIFT)
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL PERCENTASI KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110 T 1 UNIT SLCF 1 OP 1 449,820 21,600 64,800 363,420 7 2,160 15,120 3,497 3,497
1 1 100% 49%
363,420
SLCF 1 OP 2 7 2,160 15,120 3,497 3,497
SLCF 3 OP 1 7 2,160 15,120 3,497 3,497
SLCF 3 OP 2 7 2,160 15,120 3,497 3,497
SLCF 3 OP 3 7 2,160 15,120 3,497 3,497
SLCF 4 OP 1 7 2,160 15,120 3,497 3,497
SLCF 4 OP 2 7 2,160 15,120 3,497 3,497
SLCF 7 OP 1 10 2,160 21,600 2,448 2,448
SLCF 7 OP 2 10 2,160 21,600 2,448 2,448
SLCF 8 OP 1 7 2,160 15,120 3,497 3,497
SLCF 8 OP 2 7 2,160 15,120 3,497 3,497
83 23,760 179,280
(2 SHIFT) 22 HARI KERJA
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 150 T 3 Unit SLCF 7 OP 1 3,084,480 14,400 12,000 3,058,080 10 2,160 21,600 2,448 2,448 2,448
9 9 100% 96%
3,058,080
SLCF 7 OP 2 10 2,160 21,600 2,448 2,448 2,448
FEMALE R/L,FR UP (COINING)(EK450002/3) 8 14,400 115,200 3,060 3,060
MALE R/L, FR UP(COINING)(EK450004/5) 8 14,400 115,200 3,060 3,060
FEMALE R/L,FR LWR (COINING)(EK450008/9) 8 14,400 115,200 3,060 3,060
MALE R/L, FR LWR (COINING)(EK450010/11) 8 14,400 115,200 3,060 3,060
FEMALE R/L,RR LWR (COINING)(EK450020/21) 8 17,000 136,000 3,060 3,060
MALE R/L, RR LWR (COINING)(EK450022/23) 8 17,000 136,000 3,060 3,060
FEMALE R/L,RR UP (COINING)(EK450014/15) 8 17,000 136,000 3,060 3,060
MALE R/L, RR UP (COINING)(EK450017/18) 8 17,000 136,000 3,060 3,060
FEMALE R/L,FR UP (FORMING+BENDING)(EK450002/3) 8 14,400 115,200 3,060 3,060
MALE R/L, FR UP(BENDING 1)(EK450004/5) 8 14,400 115,200 3,060 3,060
FEMALE R/L,FR LWR (FORMING+BENDING)(EK450008/9) 8 14,400 115,200 3,060 3,060
MALE R/L, FR LWR (BENDING 1)(EK450010/11) 8 14,400 115,200 3,060 3,060
FEMALE R/L,RR LWR (FORMING+BENDING)(EK450020/21) 8 17,000 136,000 3,060 3,060
MALE R/L, RR LWR (BENDING 1)(EK450021/22) 8 17,000 136,000 3,060 3,060
FEMALE R/L,RR UP (FORMING+BENDING)(EK450014/15) 8 17,000 136,000 3,060 3,060
MALE R/L, RR UP (BENDING 1)(EK450017/18) 8 17,000 136,000 3,060 3,060
MALE R/L, FR UP(BENDING 2) (EK450004/5) 8 14,400 115,200 3,060 3,060
MALE R/L, FR LWR (BENDING 2)(EK450010/11) 8 14,400 115,200 3,060 3,060
MALE R/L, RR LWR (BENDING 2)(EK450021/22) 8 17,000 136,000 3,060 3,060
MALE R/L, RR UP (BENDING 2)(EK450017/18) 8 17,000 136,000 3,060 3,060
FEMALE R/L, G/HATCH (FORMING) 8 1,656 13,248 3,060 9,180
FEMALE R/L, G/HATCH (BENDING) 8 1,656 13,248 3,060 9,180
FEMALE R/L, T/GATE (COINING) 8 13,920 111,360 3,060 9,180
FEMALE R/L,T/GATE (BENDING) 8 13,920 111,360 3,060 9,180
HINGE R FEMALE HINGE R COMP T/GATE 8 4,320 34,560 3,060 9,180
HINGE L MALE (HINGE L COMP T/GATE MALE) 8 4,320 34,560 3,060 9,180
HOOD R MALE (HINGE UP COMP R HOOD) 8 1,520 12,160 3,060 9,180
HOOD L FEMALE (HINGE UP COMP L HOOD) 8 1,520 12,160 3,060 9,180
8 2,160 17,280 3,060 9,180
8 2,160 17,280 3,060 9,180
260 365,472 2,932,416
2 SHIFT 22 HARI KERJA
NAME MACHINE NAME OF CAPASITAS TIME FOR CAPACITY Cycle RENCANA Kebutuhan Cap. TARGET Cap. ACTUAL PERCENTASI KAPASITAS
OF QUANTITY PRODUCT MAINTENANCE ACTUAL Time Proses PRODUKSI MESIN PROD PER SHIFT PROD OPERATOR TERPAKAI
MACHINE ITEM ( Per Month ) ( Per Month ) ( sec. ) ( Pcs ) (SCXForc) (Pcs/Shift) ( Pcs ) (Pcs/Day)
AIDA 110T
2 UNIT FEMALE R/L,FR UP (PIERC+CAMPIERC)(EK45002/3) 2,056,320 3,600 23,100 2,029,620 12 27,840 334,080 1,890 5,670
6 6 100% 156%
MALE R/L, FR UP(PIERC)(EK45004/5) 2,029,620 8 27,840 222,720 2,835 8,505
FEMALE R/L,FR LWR (PIERC+CAMPIERCE)(EK45008/9) 12 27,840 334,080 1,890 5,670
MALE R/L, FR LWR (PIERC)(EK450010/11) 8 27,840 222,720 2,835 8,505
FEMALE R/L,RR LWR (PIERCE+CAMPIACE)(EK450020/21) 12 27,840 334,080 1,890 5,670
MALE R/L, RR LWR (PIERCE)(EK450022/23) 8 27,840 222,720 2,835 8,505
FEMALE R/L,RR UP (PIERCE+CAMPIACE) 12 27,840 334,080 1,890 5,670
MALE R/L, RR UP (PERCE) 8 27,840 222,720 2,835 8,505
27,840 0
MALE R/L, FR UP(CAMPIERCE) 8 27,840 222,720 2,835 8,505
MALE R/L, FR LWR (CAMPIERCE) 8 27,840 222,720 2,835 8,505
MALE R/L, RR LWR (CAMPIERCE) 8 27,840 222,720 2,835 8,505
MALE R/L, RR UP (CAMPIERCE) 8 27,840 222,720 2,835 8,505
0
FEMALE R/L, G/HATCH (PIERCE) 8 1,920 15,360 2,835 8,505
FEMALE R/L, G/HATCH (CAMPIERCE) 12 1,920 23,040 1,890 5,670
132 365,760 3,156,480
Karawang, 29 Februari 2015
MENGETAHUI DIPERIKSA DIBUAT
NAME OF MACHINE
MACHINE QUANTITY
CAPACITY / MONTH
TIME FOR MAINTENANCE
TIME FOR SETTING
JIG (MONTH)
CAPACITY ACTUAL
Process Cycle Time
KEBUTUHAN
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
MESIN/MONTH
OPERATOR
OPERATOR
Waktu Produksi
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
OPRATOR
ACTUAL OPRATOR
PERCENTASI OPRATOR
MESIN/MONTH
HINGE MALE R T/GATE HINGE FEMALE R T/GATE
TIME FOR SETTING
JIG (MOUNTH)
KEBUTUHAN
MESIN/MONTH
OPERATOR
OPERATOR
Waktu Produksi
PRODUCTION CAPACITY EVERY DAY ASSY
AUG'13 SEP'13 OCT'13 NOV'13 DEC'13BRIO 2CFOTHERSTDOT
No proces Target Actual1 Proces pemasangan bush 12 112 proses assy hinge pin 12 113 proses clinched 20 204 ceck torque 5 55 packing 3 3
JAN'14 FEB'14 MAR'14 APR'14 MEI'14 JUN'14 JUL'14