Insulate today, preserve tomorrow
Leading the Industry in Mechanical Insulation
Joseph Hughes
| August 26, 2014
Insulate today, preserve tomorrow
1
Who we are
Dyplast is a premier manufacturer of continuous
bunstock polyisocyanurate (ISO-C1®), expanded
polystyrene (EPS), and block phenolic foam
(DyTherm™ Phenolic) used as insulation and
cores for composite materials
3
Corporate History
• Time Line: – 1958 Founded as EPS molder
– 1970 Added ISO-C1® product line
– 1992 Acquired by Apache
– 2003 Investors acquired and renamed new Dyplast Products, LLC
– 2004 Facility upgrade
– 2006 ISO-C1® 2# received Factory Mutual and Underwriters Laboratory Approvals
– 2011 Added DyTherm® Phenolic product line
– Continual capital improvement programs
4
Our Goal
Our goal is to add value for our customers
through the highest quality products and
customer service in the industry striving
for total customer satisfaction
5
Dyplast Committed to Safety
7
• Awards Received
• National Insulation Association Theodore H.
Brodie Distinguished Safety Award Associates
(Manufacturers) Category • 2012 Silver
• 2013 Platinum
Adding Value Through
• State of the art manufacturing capability
• Extensive range of products
• Quality products – Quality assurance programs tested and certified by independent third parties
• Product availability
• Technical Support
• Coordinated and experienced team: sales, marketing, manufacturing, fabrication, technical, customer service, and management
• Active industry involvement
8
ISO Products • ISO-C1® densities of 2, 2.5, 3, 4 and 6 lb./ft³
• ISO-C1® ASTM E84 Class I foam on all densities: – FM and UL listed 2.0 lb./ft³
• ISO-HT™ for continuous pipe insulation temperatures up to 350°F and intermittent to 375°F – Compliance with ASTM C591 Specification
– ASTM E84 Specification Class I foam
• Best insulating values, lowest water absorption and vapor perm in the industry
9
Phenolic Products • DyTherm® Phenolic 2.5 lb./ft³ density- the most
commonly used mechanical insulation foam as an ASTM E84 25/50 for indoor applications
• DyTherm® Phenolic 3.75, 5.0 & 7.5 lb./ft³ density- ASTM E84 25/50 for indoor applications for pipe supports
• Compliance with ASTM C1126 Standards with the initial thermal conductivity 0.15 Btu.in/ hr.ft2 °F
11
Quality Products & Quality Control
Dyplast believes that in order to add value to our customers we must
produce the highest quality products, manufactured at a modern
state of the art facility, and we must have internal Quality Control
programs, independent testing and ongoing independent quality
audits.
• Audits Conducted by FM, UL, Miami-Dade County, and RADCO-No other producer does this!
• Quality Manual and procedures approved by FM, UL, Miami-Dade County, and RADCO
• Complaint Tracking System – reviewed weekly by management
• Calibrated Lab Equipment calibrated according to specified time tables
• Independent testing of published data
12
Independent ISO Quality Approval
ISO-C1® 2.0 Independent Approvals and Audits
• Factory Mutual, Class 1
• Physical property certifications by RADCO
• FM 4880 and 4881 approvals
We are not aware of any other bun stock ISO
producer matching our commitment to quality!
13
DyTherm® Phenolic Quality
Program • All phenolic products are manufactured to Dyplast’s
specifications
• All phenolic products subjected to Dyplast's internal
Quality Control Program
• Current independent tests showed ASTM E84 5/0 flame
and smoke rating at 4" thick
14
Capacity
Dyplast's modern facility in Miami, Florida contains some of the most modern state of the art production equipment for ISO, Phenolic, and EPS
• 83,000 square foot building on 8+ acres of paved lot
• ISO production line: • production and storage-curing capacity of over 50,000,000 board
feet annually
• 3 lines of programmable ISO/ phenolic fabrication equipment
• EPS Hersch molding equipment with over 80,000,000 board feet annual capacity • 5 lines of EPS fabrication equipment including 2 programmable
profilers
15
Product Availability
To meet our customers' needs, Dyplast stocks substantial finished goods in inventory giving Dyplast the ability to turn orders around quickly
• Dyplast has the financial strength to constantly maintain high levels of inventory
• Dyplast works with its customers to establish customer inventory levels designed to meet their needs
• Dyplast maintains a large variety of sizes to accommodate our customers' needs without large waste losses or delays and has designed special sizes to further reduce waste loss
16
ISO-C1® Sizing and Delivery Amounts
• Dyplast will cut the chunks to customer needs:
– Untrimmed chunks can be cut to 36” lengths
– 6 side Trimmed chunks- Billable height and width and between 36-37” length
– Untrimmed chunks
• Actual amounts in truck will depend on geometry of the box or container
• Sheet can be fabricated to widths up to 49” and lengths up to 24 feet
ISO-C1 Billable inches # blocks in truck Approximate BF
2.0 24 x 48 x 36-37 108-110 31,680
2.5 24 x 48 x 36-37 108-110 31,680
HT 24 x 48 x 36-37 108-110 31,680
3 18 x 48 x 36-37 116 25,056
4 16 x 48 x 36-37 120 23,040
6 12 x 48 x 36-37 174 25,056
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DyTherm® Phenolic
Delivered in full truckload quantities.
Truckloads can be mixed with any Dyplast product/ densities.
Truckload approx. 33,400 BF quantities can vary slightly due to size of trailer/ container received at the time of shipment and according to the mix of products and densities
shipped.
DyTherm® Phenolic Prices
Color Bun Size BF/EA.
DyTherm 2.5# Gray 29"x36"x98" 710.5
DyTherm 3.75# White 26"x36"x98" * 637
DyTherm 5.0# Orange 28"x36"x98" * 686
DyTherm 7.5# Yellow 29"x36"x98" * 710.5
*DyTherm 3.75# - height can vary from 24" to 26"
*DyTherm 5.0# - height can vary from 25" to 28"
*DyTherm 7.5# - height can vary from 27" to 29"
18
Fabrication Tolerances
• Primarily for fabricated sheets
• Conforms per ASTM C591-12B and tested according to ASTM 500-06
• Dimension Tolerance (in inches and millimeters)
Length +1/8 (3.2)
Width +1/16 (1.6)
Thickness +1/32 (0.8)
19
Product Technical Support • Technology
– Chemistry
– Fabrication Support
– Standards
– Applications
– Installation guidelines
– 3e Plus evaluations
– Thickness Tables
– Pipe Support calculation spreadsheet
– Technical bulletins specific to mechanical pipe insulation industry for example ISO-C1®
properties vs competitive products such as cell glass, XPS, and fiberglass
– Case studies
• Sales and Technical NIA Certified 3e Plus Energy Appraisers
20
Getting to Dyplast’s Website and Index
of Current Available Information
• Dyplast maintains all current information and continually add information:
• Visit us at www.dyplast.com
• Or use the Dyplast Thumb Drive:
– Must be connected to the browser first
– Insert the thumb drive
– The computer must recognize the Removable Disk (Thumb drive)
– Click on the Dyplast Products, LLC
– The “Please visit the Dyplast web-site” page should appear
– They can either click on the link… “Dyplast products web-site” or go to
the index and click on what information you are searching for.
– Either way you are ready to explore the web-site or search the Technical
Bulletins, etc.
22
Industry Support
Dyplast is committed to having our knowledgeable
personnel actively participating in industry and technical
that support our customers and our industries! associations
23
Industry Associations Member:
•National Insulation Association (NIA)
•Central States Insulation Contractors
Association (CSIA)
•Eastern States Insulation Contractors
Association (ESICA)
•Midwest Insulation Contractors
Association (MICA)
•Southeast Insulation Contractors
Association (SEICA)
•Southwest Insulation Contractors
Association (SWICA)
•Thermal Insulation Association of Canada
(TIAC)
• Int’l Institute of Ammonia
Refrigeration (IIAR)
• American Society of Testing Materials
(ASTM)
• Center for the Polyurethanes Industry
(CPI)
Association Participation:
• Refrigerating Engineers & Technical
Association (RETA)
• American Society of Heating,
Refrigerating and Air Conditioning
Engineers (ASHRAE)
• American Composites Manufacturing
Association (ACMA)
• Metal Construction Association (MCA)
24
Reasons for Insulation • Economic
• Energy conservation
• Process control
• Environment
• Condensation control- Prevention surface condensation is the key to prevent hazards and opportunity for equipment damage
• Freeze protection
• Fire safety
• Personnel protection
26
System Designer Achieving the
Desired Performance
• Must understand the process
• In refrigeration systems understand condensation theory
• Select the appropriate climatic design conditions
• Select the proper “insulation system” components
• Insulation thickness
• Installed correctly to recommended guidelines
* Jim Young 27
A well designed “insulation system”
• A well designed “insulation system” assures energy and process
efficiencies, and corrosion under the insulation (CUI)
• Optimum control of insulation system surface condensation controls
common factors affecting surface temperature of the insulation
system:
– Operating temperature
– Pipe size
– Wind speed
– Jacket material- zero perm facing (no WVT)
– Insulation’s thermal conductivity- economics/ performance usually the highest R-value
(closed cell) lowest cost
– Determine the optimum insulation and thickness
• Correct installation of the “insulation system”
28
Understanding the Causes of Surface
Condensation on Insulated Pipes • Condensation is the when the moisture in the air comes in contact with the pipe
and the water vapor turns to a liquid
• Water Vapor Transmission (WVT) measure of the passage of water vapor through
a substance
• Per volume 1% of moisture gain is a net decrease of 7% on the thermal efficiency
that can lead to inefficiencies in the process and associated costs
• Condensation Control
– Prevention surface condensation on the surface of the pipe and mechanical
equipment is the key to prevent hazards and opportunity for equipment
damage
– Eliminate condensation by keeping the surface temperature above the dew
point (dew forms) by selecting the proper ambient temperature and ambient
relative humidity
– The primary function of the insulation is to prevent the development of
condensation and pipe corrosion.
* Jim Young
29
Refrigeration Mechanical Pipe
Insulation • Operations or processes below ambient temperatures
• Refrigeration Temperature Ranges per IIAR Bulletin 114
– Low Pressure 70 psig or less Liquid and Vapor:
• High Temperature is 0 ⁰ F to +45 ⁰ F
• Low temperature is – 1 ⁰ F to – 20 ⁰ F
• Low- Low temperature is -21 ⁰ F to – 60 ⁰ F
• Thickness Tables at above temperature(s) conditions for
process temperature will be calculated upon request
30
Cryogenic Mechanical Pipe
Insulation • Operations or processes far below ambient temperatures
• Cryogenic Temperature Range:
– -150 ⁰C, -238 ⁰F, or 123K or below
• Thickness Tables at above temperature conditions for process
temperature will be calculated upon request
31
Temperature Range Mechanical
Pipe Insulation • Operations or processes temperature
• Typical mechanical pipe temperature ranges:
– Below ambient or above ambient
– Low pressure steam:
• Up to 300 ⁰ F
• Using ISO-HT™ up to 350 ⁰ F intermittent up to 375 ⁰ F
32
2
Mechanical Pipe Installation General Rules
•Pipe should be clean and dry
•Joints/seams should be butted and offset from adjacent seams/joints
(Zero Perm and Factory applied-Secure over Zero-perm on 12” centers)
•Vapor stops and expansion joints should be per engineer
recommendations
•Outermost joints/seams should be buttered with joint sealant, but
should not overflow
•Rust preventive coatings may be appropriate depending on pipe
materials and environment
•Density of insulation for pipe supports should be per engineer
recommendations
33
Insulation Critical Factors • Flame and smoke ratings
• Thermal conductivity
• Water vapor transmission
• Strength
34
Why Insulate with Polyisocyanurate
• Relative Initial Cost (Highest to lowest) and Insulation Value or
Thermal Resistance (R-Value)
Highest Cost Highest R-value
Cell Glass Polyiso
Extruded Polystyrene Phenolic
Elastomeric or Rubber Extruded Polystyrene
Phenolic Elastomeric or Rubber
Polyiso Fiberglass
Fiberglass Cell Glass
Lowest Cost Lowest R-value
35
Why Insulate with Polyisocyanurate
• Polyiso is moisture resistant, water repellent, and will not
wick moisture. – ISO-C1® has water vapor permeance of 1.65 perm-inch per ASTM E96.
And when properly installed with zero-perm vapor barrier the insulation
system has superior properties.
• Polyiso demonstrates excellent performance in fire tests. – ISO-C1® ASTM E-84 tests with an FM approval at 25 flame spread and
130 smoke development up to 4 inches in thickness.
• Polyiso possesses excellent dimensional stability,
particularly at lower temperatures. – ISO-C1® has <0.1% change in volume or length at -40F.
36
Typical Physical Properties
• The following typical tables :
– ISO-C1® Products versus ASTM C591
– ISO-C1 Products versus Alternative Polyisocyanurates
– ISO-C1 Products versus Alternative insulation products
– DyTherm® Phenolic and ISO-C1 versus Alternative insulation
products
• Multiple comparison tables have been constructed by
Dyplast for other insulation product in the ISO-C1®
application temperature range and are readily available
38
ISO-C1® Products and ATSM C591
General Physical Properties Test Method Units ASTM C591 ISO-C1® ASTM C591 ISO-C1® ISO-HT Type IV RADCO Type II RADCO RADCO 12.1 Nominal Density ASTM D1622 lb/ft3 2.0 2.1 2.5 2.5 2.5 12.2 Compressive Resistance (Strength) ASTM D1621 psi
Parallel 22 27 35 37 37 Perpendicular 24 31 31
12.3 Apparent Thermal Conductivity ASTM C518 Btu.in/ hr.ft2 °F After 6 months @ 73 ± 4°F 0.20 0.18 0.20 0.18 0.18
12.4 Hot-Surface Performance ASTM C411 Pass Pass Pass Pass Pass 12.5 Water Absorption ASTM C272 % by volume 2.0 <0.1 1.0 <0.1 <0.1
12.6 Water Vapor Permability (Transmission) ASTM E96 Perm-in. 4.0 1.7 3.5 2.2 2.2
12.7 Dimensional Stability, D2126 ASTM D2126 % Linear Change -40°F, 7 days 1% max -0.2 1% max 0.0 0.0
158°F, 97% RH, 7 days 4% max +1.5 4% max +1.2 +1.2 212°F, 7 days 2% max +0.3 2% max +0.4 +0.4
12.8 Closed Cell Content ASTM D2856 % minimum 90 >95 90 >95 >95
12.9 Surface Burning Characteristics (if required) ASTM E84 if required Flame Spread @ 4" 25 @ 4" 25 @ 4" 25
Smoke Density @ 4" 130 @ 4" 160 @ 4" 160 12.10 Leachable Chloride ASTM C871 ppm no limit 115 no limit 98 98 Service Temperature °F 300 300 300 300 375 °F -297 -297 -297 -297 -297
Meets ASTM C 591 Yes Yes Yes
The following properties are NOT Specified for ASTM C591
but are often reported Shear Strength ASTM C273 psi
Parallel & Perpendicular 22 26 26 Shear Modulus ASTM C273 psi 214 253 253 Tensile Strength ASTM D1623 psi
Parallel & Perpendicular 33 43 43 Flexural Strength ASTM C203 psi
Parallel & Perpendicular 46 56 56 Flexural Modulus ASTM C203 psi 726 961 961 Color Grey Tan Red
39
ISO-C1® Products and ASTM C591 ISO-C1® Foam Comparison vs. ASTM C591-11
6/18/2012
General Physical Properties Test Method Units ASTM C591 ISO-C1® ASTM C591
Service Temperature °F 300 300 300
°F -297 -297 -297
Type IV Radco Type II
12.1 Nominal Density ASTM D1622 lb/ft3
2.0 2.1 2.5
12.2 Compressive Resistance (Strength) ASTM D1621 psi
Parallel 22.0 26 35
Perpendicular 29
12.3 Apparent Thermal Conductivity-table A1.1 ASTM C518 Btu.in/ hr.ft2 °F
After 6 months @ 75 °F 0.18 0.18 0.18
12.4 Hot-Surface Performance ASTM C411 Pass Pass Pass
12.5 Water Absorption ASTM C272 % by volume 0.5 0.04
12.6 Water Vapor Permability (Transmission) ASTM E96 Perm-in. 4.0 1.65
Water Vapor Permeance- Dyplast Data Sheet ASTM E96 Perm-in.
12.7 Dimensional Stability, D2126 ASTM D2126 % Linear Change
-40°F, 7 days 1.0 1.0
Length <+0.1
Volume <+0.1
158°F, 97% RH, 7 days 4.0 4.0
Length <+1.0
Volume <+2.0
212°F, 7 days 2.0 2.0
Length <+0.6
Volume <+1.0
12.8 Closed Cell Content ASTM D2856 % 90 >95 90
12.9 Surface Burning Characteristics (if required) ASTM E84 FM
Flame Spread @ 4" 25
Smoke Density @ 4" 130
12.10 Leachable Chloride ASTM C871 ppm not specified 35-40
Meets ASTM C 591 Yes
The following Properties are NOT Specified C591 but are generally reported
Shear Strength ASTM C273 psi
Parallel & Perpendicular 27
Shear Modulus ASTM C273 psi 346
Minimum Tensile Strength ASTM D1623 psi
Parallel & Perpendicular 33
Flexural Strength ASTM C203 psi
Parallel & Perpendicular 54
Flexural Modulus ASTM C203 psi 864
Color Grey
ISO-C1® ISO-HT ASTM C591 ISO-C1® ASTM C591 ISO-C1® ASTM C591 ISO-C1®
300 375 300 300 300 300 300
-297 -297 -297 -297 -297 -297 -297
Radco Radco Type III Radco Type V Radco Type VI Radco
2.5 2.5 3.0 3.0 4.0 4.0 6.0 6.0
37 37 45 73 80 82 125 139
31 31 38 73 -
0.18 0.18 0.19 0.18 0.19 0.175 0.20 TBD
Pass Pass Pass TBD Pass TBD Pass TBD
0.04 0.04 1.0 <0.1 <0.1 0.8 <0.7
2.23 2.23 3.0 1.98 0.7 2.0
1.25
1.0 -10°F, 7 days 1.0 -10°F, 7 days 1.0
<+0.1 <+0.1 <+0.2 <+0.1 <+0.1
<+0.1 <+0.1 <+0.5 <+0.2 <+0.3
4.0 4.0 4.0
<+1.0 <+1.0 <+1.0 <+1.5 <+1.0
- - - <+1.5
2.0 300°F, 7 days 2.0 300°F, 7 days 2.0
<+0.2 <+0.2 <+0.2 <+1.0 <0.1
<+1.2 <+1.2 - <+1.0 <+1.0
>98 >98 90 >98 >98 90 TBD
@ 4" 25 @ 4" 25 @ 4" 25 @ 4" 25 @ 4" 35
@ 4" 160 @ 4" 160 @ 4" 250 @ 4" 300 @ 4" >500
- - - - -
Yes Yes Yes Yes Yes
26 26 30 34.3 84
253 253 289 315 788
43 43 47 61 136
56 56 70 123 204
961 961 1290 2331 4764
Grey Red Pigment Grey Grey Grey
40
ISO-C1® Products and ATSM C591-3#, 4#, 6#
General Physical Properties Test Method Units ASTM C591 ISO-C1® ASTM C591 ISO-C1® ASTM C591 ISO-C1®
Type III RADCO Type V RADCO Type VI RADCO
12.1 Nominal Density ASTM D1622 lb/ft3 3.0 3.0 4.0 4.0 6.0 6.0
12.2 Compressive Resistance (Strength) ASTM D1621 psi
Parallel 45 45 80 82 125 145
Perpendicular 38 73 not tested
12.3 Apparent Thermal Conductivity ASTM C518 Btu.in/ hr.ft2 °F
After 6 months @ 73 ± 4°F 0.21 0.18 0.21 0.18 0.22 not tested
12.4 Hot-Surface Performance ASTM C411 Pass not tested Pass not tested Pass not tested
12.5 Water Absorption ASTM C272 % by volume 1.0 <0.1 1.0 <0.1 0.8 not tested
12.6 Water Vapor Permability (Transmission) ASTM E96 Perm-in. 3.0 2.0 2.5 0.7 2.0 not tested
12.7 Dimensional Stability, D2126 ASTM D2126 % Linear Change
-40°F, 7 days 1% max -0.1 1% max 0.0 1% max 0.0
158°F, 97% RH, 7 days 4% max +1.3 4% max +2.4 4% max +0.3
212°F, 7 days 2% max +0.3 2% max -0.3 2% max not tested
12.8 Closed Cell Content ASTM D2856 % minimum 90 >95 90 >95 90 not tested
12.9 Surface Burning Characteristics (if required) ASTM E84
Flame Spread @ 4" 25 @ 4" 25 @ 1" 30
Smoke Density @ 4" 250 @ 4" 300 @ 1"450
12.10 Leachable Chloride ASTM C871 ppm no limit 109 no limit not tested no limit not tested
Service Temperature °F 300 300 300 300 300 300
°F -297 -297 -297 -297 -297 -297
Meets ASTM C 591 Yes Yes Yes?
41
DyTherm Phenolic® Products General Physical Properties Test Method Units ASTM C1126 DyTherm™ Phenolic Insul-Phen Supercel
Type III Radco
Nominal Density ASTM D1622 lb/ft3 2.0 minimum 2.5 2.5 2.5
Thermal Conductivity ASTM C518 Btu.in/ hr.ft2 °F
Initial 50 °F Provisional - 0.145 - -
After 6 months @ 73 °F 0.15 max in progress 0.15 -
at 50°F mean temperature EN12667 equiv. to C518 - - - 0.150
at 75°F mean temperature EN12667 equiv. to C518 - - - 0.150
Color Not Specified Grey Green Grey/ Purple
Closed Cell Content ASTM D2856 % Not Specified 95 92 96.6
Operating Temperature °F Not Specified 248 250 257
°F -292 -290 -297
Minimum Compressive Strength ASTM D1621 psi
Parallel 18.0 27.8 29 32.6
Perpendicular 22.9 17.5 27.7
Minimum Tensile Strength ASTM D1623 psi Not Specified
Parallel 29 35 -
Perpendicular 26 26 -
Compressive Modulus ASTM C1621 psi
Parallel Not Specified - - 1078
Perpendicular Not Specified - - 948
Dimensional Stability, D2126 ASTM D2126 % Linear Change
-40°F after 7 days 2.0 max -0.1 - -0.35
158°F, 97% RH after 7 days 2.0 max 2.1 - 0.7
257°F after 7 days 2.0 max -2.0 - -1.56
Surface Burning Characteristics ASTM E84
Flame Spread 25 @ 4" 5 @1-3" 25 @3" 25
Smoke Density 50 @ 4" 0 @1-3" 50 @3" 50
Specific Heat - Btu/lb.°F Not Specified - 0.45 -
Shear Strength ASTM C273 psi Not Specified
Perpendicular - 18 -
Water Absorption ASTM C209 % by volume 3.0 max 0.9 0.5 0.87
Water Vapor Transmission ASTM E96 Perm-in. 5.0 max 4.9 2.1
Thermal & Humid Aging ASTM D2126-87 Not Specified
-110°F for 7 days - 1"dim.0.40 4" dim 0.10 -
-156°Ffor 7 days & 100% RH - 1"dim.1.20 4" dim 1.00 -
267°F for 7 days - 1"dim.2.60 4" dim 1.00 -
Leachable Chloride ASTM C871 ppm Not Specified <12.5 - -
According to Manufacturer Meets ASTM C1126 yes, pending aged K yes yes
42
Product Usage
• ISO-C1®/2.0
– For insulation applications from -297°F to 350°F - requiring
ASTM E84 Class I flame and smoke ratings
– Examples:
• Refrigeration, chilled and hot water, low pressure steam
• LNG testing almost complete to conform to CINI specifications
• DyTherm® Phenolic
– For insulation applications from -292°F to 248°F generally where
Building codes require ASTM E84 25/50 or better
44
ISO-C1® and DyTherm® Phenolic
Qwik Sheet QWIK GUIDE: ISO-C1® Polyiso Insulation
• Dyplast Products’ ISO-C1 Polyisocyanurate Insulation is the ideal pipe insulation for low-
temperature mechanical insulation systems (-297F° to +300°) where superior thermal
performance is expected. Not only does ISO-C1 have relevant physical properties superior to
alternatives such as cellular glass, its properties are best-in-class among competitive polyiso and
polyurethane products. ISO-C1/2.0 is independently tested and audited and is the only polyiso
bunstock foam listed with both UL and FM as having met the demanding Class 1 flame spread
and smoke development requirements per ASTM E84. Applications include mechanical insulation
for:
• Refrigerant Systems • Cryogenic • Chilled Water
QWIK GUIDE: DyTherm® Phenolic Insulation
• Dyplast Products’ DyTherm Phenolic Insulation is the ideal pipe insulation for lower temperature
mechanical systems (-292F° to +248F°) where superior thermal performance and flame/smoke
conformance is expected. DyTherm Phenolic is manufactured under the highest quality control
regimens - - with physical properties meeting or exceeding the requirements of ASTM and
characteristics of competitive products. Applications include mechanical insulation for:
• Chilled water • Refrigerant systems • Cryogenic
45
ISO-C1® and DyTherm® Phenolic
Qwik Sheet QWIK GUIDE: ISO-HT™ Polyiso Insulation
ISO-HT is Dyplast® Products’ 2.5 lb./ft3 polyisocyanurate rigid, closed cell, foam insulation for higher
temperature applications up to 350°F (177°C), with intermittent exposure up to 375°F (190°C). ISO-HT
is suitable for constant temperature or heat cycling environments. ISO-HT is certified by independent
laboratory to meet demanding Class 1 flame spread and smoke development requirements per ASTM
E84. Dyplast Products offers ISO-HT as bunstock or as sheets and blocks, with tolerances up to 1/32
inch on surfaces. Our extensive network of fabricators can provide special shapes for pipe, fittings,
vessels, or other mechanical applications
• Low Temperature steam • Hot Water • Hot Process
QWIK GUIDE: Underground usage ISO-C1® Polyiso Insulation
ISO-C1 2# used in underground pipe as the insulation material with 50 mil membrane installation
46
2
Mechanical Pipe Installation Guides •Based on Industry recommendations •ISO-C1®- mechanical pipe insulation and equipment insulation •ISO-HT™- Low temperature steam and hot water mechanical pipe insulation •DyTherm® Phenolic- mechanical pipe insulation and equipment insulation •Due to the variations in service conditions and use, these guidelines may not be pertinent for every application, and is not intended to replace the need for a design or specifying engineer to create a specification. A design or specifying engineer should create specifications tailored to particular applications or owner’s needs. Such a design or specification engineering service may be more familiar with local conditions, budgets, environment, and desired service life of the system allowing them to generate a precise specification. While supplemental insulation products may be referenced in this guideline, Dyplast recommends consulting the manufacturers of these products for proper fitness-for-duty, installation and handling.
47
2
Mechanical Pipe Specifications •Specifications in 3-Part CSI Format
•Our goal at Dyplast Products is to provide superlative technical
support to architects, engineers, and specifiers. Since the Construction
Specification Institute (CSI) has become the dominant authority in
established standards for written product specifications, Dyplast is
pleased to provide specifications in that form. These specifications can
be found on our web site www.dyplast.com
48
Thickness Tables
Dyplast will prepare thickness tables using the NIA 3ePlus
v4 software based on specific installation parameters such
as:
•Harsh indoors
•Condensation control indoors
•Chilled water applications
•LNG
•Other
49
2
Thickness Chart Condensation Control Chilled
water applications – ISO-C1® 2.0#
• Ambient Temp: 90°F
• Ambient R.H.: 80%
• Dew point: 83°
• Emittance: 0.90
• Wind: 1 MPH
• Geometry: Horizontal
38 40 42
0.5 0.5 0.5 0.5
1 0.5 0.5 0.5
2 0.5 0.5 0.5
3 1.0 1.0 1.0
4 1.0 1.0 1.0
5 1.0 1.0 1.0
6 1.0 1.0 1.0
7 1.0 1.0 1.0
8 1.0 1.0 1.0
9 1.0 1.0 1.0
10 1.0 1.0 1.0
12 1.0 1.0 1.0
14 1.0 1.0 1.0
16 1.0 1.0 1.0
18 1.0 1.0 1.0
20 1.0 1.0 1.0
24 1.0 1.0 1.0
Relative Humidity 80%
Nom Pipe
Size (in)
Service Temperature (F)
50
Thickness Conductivity of ISO-C1® 2# at Various
Mean Temperatures for 3ePlus Calculations
Mean Temperature °F K-factor
-200 0.090
-150 0.108
-100 0.126
-50 0.144
0 0.162
50 0.180
75 0.186
100 0.210
150 0.228
200 0.264
51
Thickness Conductivity of DyTherm Phenolic® 2.5
# at Various Mean Temperatures for 3ePlus
Calculations
Mean Temperature °F K-factor
32 0.140
50 0.150
75 0.165
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Saddle Support Calculations • Dyplast will prepare saddle support tables using an internally
developed calculations for the proper density selection for specific
installation parameters.
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2
Saddle Support Calculations
Instructions:
Enter design variables for pipe o.d., pipe w all thickness, etc
show n in green boxes depending on w hether or not the pipe w eight
includes the w eight of the liquid contents.
If Loaded Saddle Stress is < Maximum Design Stress, Saddle Foam Density will be acceptable
If not, select a higher foam density
Variables
Pipe Weight
Excludes Insulation
& Contents
Pipe Weight
Includes Only Pipe
& Contents
Pipe Outside Diameter, excluding Insulation (inches) 4.0 4.0
Pipe Wall thickness (inches) 0.2 0.2
Pipe Inside diameter (inches) 3.7 3.7
Insulation thickness (inches) 1.5 1.5
Weight of pipe/linear ft, excluding contents & insulation (lbs) 16.4 20.0
Specific Gravity of liquid contents 1.00
Length of Pipe between Supports (feet) 15.0 15.0
Proportion of Circumference covered by Saddle (degrees) 120 120
Length of Saddle Shield (inches) 12.0 12.0
Insulation Foam Density, pcf 2.5 2.5
Pipe Support Foam density, pcf 2.5 2.5
Total Weight of Contents/ft length (lbs) 4.7
Total Weight of Insulation/ft length (lbs) 0.2 0.2
Total Weight of Pipe & Contents per Saddle Support (lbs) 340.0 323.1
Min CS of 10 pcf foam = 275 psi
Loaded Saddle Stress (psi) 3.9 3.7 Min CS of 6 pcf foam = 100 psi
Min CS of 4 pcf foam = 50 psi
Design Safety Factor 5 5 Min CS of 3 pcf foam = 30 psi
Minimum Compression Strength of Saddle Foam (psi) 22 22 Min CS of 2.5 pcf foam = 22 psi
Maximum Design Stress (psi) 4.4 4.4 Min CS of 2.0 pcf foam = 15 psi
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Technical Bulletins • 0414- What You Should Know About Thermal Conductivity
and Aging of Low-Temperature Mechanical Insulation
• 0314- Update: Phenolic versus Cellular Glass in Cold Piping Applications
• 0314- Phenolic vs. Cellular Glass Insulation in Cold Piping Applications
• 0214- Update: Performance/Cost Comparison of Polyiso vs. XPS Pipe Insulation System
• 0214- Performance/Cost Comparison of Polyiso vs. XPS Pipe Insulation Systems
• 0114- Update: Polyisocyanurate vs. Cellular Glass in Low Temperature Mechanical Insulation
• 1113- Update: Mechanical Insulation In Typical Refrigeration Applications
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Technical Bulletins • 0611- Insulation and Corrosion of Steel in Low-Temperature Pipe
• 0511- Questions You Should Ask When Selecting Mechanical
Insulation
• 0710- EPS vs. XPS Insulation
• 0510- Polyisocyanurate vs. Polyurethane Insulation
• 0410- ISO-C1 Polyiso vs. HiTherm's HT300™
• 0210- ISO-C1 Polyiso vs. Fiberglass Insulation
• 0110- Polyiso Life Cycle Analysis Graphic
• 1109- Energy Savings and Global Warming Potential (GWP)
• 0909- ISO-C1 Polyiso Flame Spread and Smoke Development
• 0409- ISO-C1 Polyiso Thermal Resistance
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2
ISO-C1® Market Segments • Traditional mechanical pipe (includes mechanical pipe
supports) • Largest segment growing at GDP industrial segment
• Food processing/ refrigeration growing slightly higher rates than traditional
• Large potential for LNG segment
• Architectural panels- trends commercial construction with increasing polyiso usage as thicker panels are used for additional energy savings
• Fabricated sheets for tank applications in our temperature ranges- small
• Core Composite sheets- growing but from a small base
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2
Notable Projects that Specify and Use ISO-
C1® products
• Refrigeration: – Trident Seafood
(WA) – Crunch PAK (WA) – Pepsi (WA) – Hansen Fruit (WA) – Ocean Beauty ( AK) – Diary Gold – Custom Foods (TN) – Smuckers (OH) – Simplot (ID) – Publix (FL) – Breweries – Wineries – Nationally
• Target • WAL-MART
• LNG: – Elba Island, GA.
• Phases 2 & 3
– Cove Point, MD. • Phase 2 and tie-
ins
• Re-insulation
project
– Mejillones SA, Chile
– Dominican Republic
• Other projects – Over 30 years
supplying the
chemical,
petrochemical , and
other commercial
and industrial
projects too
numerous to list
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Dyplast Investing for Future Growth – Production
and Personnel Improvements
• Mechanical Pipe
• Installed a new PLC on the ISO machine resulting in increased
manufacturing control and improved cell structure
• Minimize waste with less crowning
• Increased volume through
• Architectural and Core Composite sheets
• A new Baumer trim equipment was installed 2012
• A second new Baumer sheet fabrication machine has been
purchased and will be installed in the second half of 2014
• These additional investments will position Dyplast to
meet the growing customer and marketplace needs
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Dyplast Products, LLC
• Please view Dyplast as your technical and supply
resource
• I invite you to:
– Visit our web-site
– Discuss your needs and requirements so we can help
you with your insulation opportunities
– Visit our facility in Miami
• Thank you for your valuable time today
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The Team The Dyplast team includes over 42 dedicated individuals in production,
customer service, management and sales Dyplast's Management team:
• Ted Berglund – President – over 43 years of experience in managing
companies
• Vincent Fuster – V.P. Operations and CFO – experienced financial and
operations executive – formally with Kodak, Acer and U.S. Small Business
Administration
• Joseph Hughes – V.P. Sales – former senior sales and marketing executive
with Huntsman Polyurethanes (formerly ICI)- NIA Certified Energy
Appraiser
• Michael Cartmell – V.P. Technology – former senior technical manager
Huntsman Polyurethanes (formerly ICI).
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The Team Dyplast's Sales Team includes:
• Claude Hartdegen – Senior Account Manager – over 42 years
experience in the insulation industry- NIA Certified Energy Appraiser
• Robert Sanchinel – Account Manager over 20 years experience with
Dyplast- NIA Certified Energy Appraiser
• Glenda Del Toro-Account Relations Specialist
• Letty Sanchez- Account Relations Specialists
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Customer Service Dyplast is committed to having total customer satisfaction with our knowledgeable personnel to make, test, take your order and provide technical support for all products we sell
• All production runs are tested for physical properties
• Orders are processed on time by a staff that understands your needs
• Fabrication is checked before shipping
• Our personnel are trained to be able to provide technical support for you and your customers
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Customer Complaint In the event that there is a customer complaint Dyplast has a
formalized QA/QC Customer complaint procedure named Quality
Improvement Report (QIR) to investigate the root cause of the issue
and immediately put measures into place to eliminate the root cause.
– Once an issue is brought to Dyplast’s attention a form is filled out and
recorded by the QC Supervisor.
– The form is immediately distributed to Senior Managers who discuss the
issue and then assign an investigator. The investigator’s results are
reviewed every Monday afternoon by senior management during the
Monday production meeting.
– If needed Dyplast’s procedures are revised and immediately implemented
to prevent further occurrences.
– Dyplast can track back to the raw materials used in producing the foam.
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Our Vision
• Integrity
— We listen hard and talk straight
— Trust is built on honest and timely communications and openness
— We strive for the highest standards of ethical behavior and integrity
• Health, Safety, and the Environment
— Accidents are preventable - - a zero-accident workplace is our goal.
— Training and continuous improvement within the workplace
environment are part of our employee's focus.
— Environmental impact is part of our decision process
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Our Vision
• People
— We respect and encourage diversity
— we expand our people's skills through challenging tasks,
coaching and training
—We reward performance - - demonstration of our values,
achievement, and behavior
• Business Results
— Making a profit creates the resources to build our business and
expand our options for continuing success
— We reinvest in our company
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