Singer 522D ES DD High Speed Flat Bed Interlock

80
High Speed Flat Bed Interlock Sewing Machine 356-31 356-03 356-09 356-08 356-01H 356-41 364-31 364-03 364-09 364-08 364-01H 364-41 522 D Instruction Manual and Parts List SINGER and the Cameo "S" Design are exclusive trademarks of The Singer Company Limited S.à r.l. or its Affiliates. ©2012 The Singer Company Limited S.à r.l. or its Affiliates. All rights reserved. 356-31E 356-03E 356-09E 356-08E 356-01HE 356-41E 364-31E 364-03E 364-09E 364-08E 364-01HE 364-41E

Transcript of Singer 522D ES DD High Speed Flat Bed Interlock

High Speed Flat Bed InterlockSewing Machine

356-31356-03356-09356-08356-01H356-41

364-31364-03364-09364-08364-01H364-41

522D

Instruction Manualand Parts List

SINGER and the Cameo "S" Design are exclusive trademarks of The Singer Company Limited S.à r.l. or its Affiliates.©2012 The Singer Company Limited S.à r.l. or its Affiliates. All rights reserved.

356-31E356-03E356-09E356-08E356-01HE356-41E

364-31E364-03E364-09E364-08E364-01HE364-41E

Contents

1 Safety Instructions 1

1.1 Important Safety Instructions 1

1.2 Safe Operation 2

2 Product Description and Machine Specification 3

2.1 Product Description 3

2.2 Machine Specification 4

2.3 Motor, Motor Pulley and V-Belt Specifications 4

3 Setup and Adjustment Instructions 5

3.1 Table Cut-Out Drawing 5

3.2 Machine Support Components Installation 7

3.3 Lubrication and Oil Drainage 8

3.4 Needle Attachment (or Replacement) 9

3.5 MachineThreading 10

3.6 ThreadTension Adjustment 13

3.7 Presser Foot Pressure 14

3.8 Differential Feed Rate Adjustment 15

3.9 Stitch Length Adjustment 16

4 Maintenance 17

4.1 Machine Head Cleaning 17

4.2 Needle Plate and Feed Rows Slots Cleaning 17

4.3 Lubrication 17

4.4 Safety Inspection 17

5 Adjustment Dimensions 18

6 Troubleshooting 18

7 Parts List 20

7.1 Bushing Components 21

7.2 Frame Components 22

7.3 Cover Components 24

7.4 Cloth Plate Components 26

7.5 Crank Shaft Components 28

7.6 Main Shaft Components 30

7.7 Needle Bar Components 32

7.8 Needle Guard Components 34

7.9 Looper Components 36

7.10 Feed Dog Holder Components 38

7.11 Differential Feed Components 40

7.12 Presser Foot Components 42

7.13 Spreader Components 44

7.14 ThreadTension Components 46

7.15 Needle and Spreader Thread Components 48

7.16 LooperThread Cam Components 50

7.17 Lubrication Components 52

7.18 Oil Pump Components 54

7.19 Silicon Oil Reservoir Components 55

7.20 Thread Stand Components 56

7.21 Machine Supporting Components 58

7.22 Parts for 522D-3xx-31, 522D-3xx-31E 59

7.23 Parts for 522D-3xx-03, 522D-3xx-03E 60

7.24 Parts for 522D-3xx-09, 522D-3xx-09E (1) 62

7.25 Parts for 522D-3xx-09, 522D-3xx-09E (2) 64

7.26 Parts for 522D-3xx-09, 522D-3xx-09E (3) 66

7.27 Parts for 522D-3xx-08 / -09, 522D-3xx-08E / -09E (1) 68

7.28 Parts for 522D-3xx-08 / -09, 522D-3xx-08E / -09E (2) 70

7.29 Parts for 522D-3xx-08 / -09, 522D-3xx-08E / -09E (3) 72

7.30 Parts for 522D-3xx-01H, 522D-3xx-01HE 74

7.31 Machine Accessories 75

8 Gauge Parts List 76

Contents

1High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Safety Instructions

1.1Important Safety

Instructions

Important

• Before running the machine, makesure all relevant safety specifica-tions are adequate to specificationsand technical standards in yourcountry.

• The machine should not be runwithout its safety devices.

•The machine should only be oper-ated by properly trained personnel.

• For your safety, goggles must beused running the machine.

• Turn off or unplug the machinewhen the following situations arise:

• Passing the thread by the needleor replacing the bobbin or looper.

• Replacing the needle, presserfoot, throat plate, feed dog andsliding plate.

• When the machine is in mainte-nance.

• When the operator is not run-ning the machine.

• In case of lubricant oil contact withthe eyes or skin, washed the sur-face with plenty of icy water witha generous amount of cold water.In case of ingestion, seek medicalhelp immediately.

• Repair, fitting or maintenanceshould only be performed by prop-erly trained personnel.

• Maintenance and repair on electricequipment should only be madeby qualified personnel. If any elec-tric device is damaged, the machineshould be immediately stopped.

• Before starting the machine in fullrunning, a test must be conductedto assure that machine and opera-tor are able to perform the task.

•The machine should not be placednext to a sound source as an ultra-sonic welding machine and otherequipment.

• The machine should only be runwith the proper electric cable andconnectors, and also the adequategrounding.

•The machine should only be usedto sew materials as indicated in itsinstruction manual, and indicationsof use should be followed.

Singer will not be held responsiblefor any damage caused by unau-thorized changes in the products.

When using this machine, basic safety

procedures must be followed. Read with

attention all instructionbefore using the machine. When

using the machine,understand all basic

safety instructionswhich are not limited

to the following items. Read all instructions,

take care of this manual and use it

as reference when necessary.

High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

To avoid the risk of electric shock,do not open the motor wiring boxand do not touch the componentsassembled inside the wiring box.

To avoid injuries do not run themachine without the belt cover orin case any other safety device isremoved.

To avoid possible injuries keep finhead and clothes far from

wheel, belt and motor when the machine is running. Nothing should beplaced near those parts.

To avoid injuries never put yourfingers next to the rotating hookand the thread take-up lever coverwhen the machine is running.

To avoid possible injuries be careful when putting down or liftingthe machine head.

To avoid accident in case of a sudden start of the machine alwaysturn it off when laying it down, orremove the belt cover and the belt.

If you machine is equipped witha servomotor, it does not makenoises while being driven.To avoida possible accident caused by anunexpected start, be sure the machine is turned off.

To avoid electrical shock, do notrun the machine without propergrounding.

To minimize the risk of accidentsor damage in electric componentscaused by electric discharge turnthe machine off before unplugging it.

Clean the machine periodically.

1.2Safe Operation

2

3

Product Descriptionand Machine Specification

2.1Product

Description

High Speed Flat Bed Interlock Sewing Machine(for Clutch Motor)

High Speed Flat Bed Interlock Sewing Machine(for ES DD Motor)

High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

4

2.2

2.3

MachineSpecification

Motor, MotorPulley and V-Belt

Specifications

SingerModel

NeedleGauge[mm]

StitchLength[mm]

DifferentialRate

PresserFoot Lift

[mm]

SingerNeedle Cat

Speed[spm]

Application AttachmentDevice

356-31 5.6

4.4

0.5 ~ 1.3

5.0

3651-06

6,000

Knitting material, able to adorn two-sides

1. Plain seaming2. Seam covering3. Bottom hemming364-31 6.4

356-03 5.6Tape binding

364-03 6.4

356-08 5.6

5,000

Elastic tape or lace attaching Tape feeder

Tape feeder

364-08 6.4

356-09 5.6

364-09 6.4

356-01H 5.63.3 7.0

Plain seam for heavy fabrics364-01H 6.4

356-41 5.64.4 5.0 6,000

Knitting material, able to adorn two-sides

1. Plain seaming2. Seam covering3. Bottom hemming4. Tape binding364-41 6.4

Table 1 – Machine Specification 522D (3 Needles / 5 Threads) with Clutch Motor

Machine Speed[spm]

Motor Pulley Diameter [mm]

50 Hz 60 Hz

6,000 125 105

5,500 115 95

5,000 105 85

4,500 95 80

4,000 85 70

Table 2 - Machine Speed vs. Motor Pulley Diamete

½ HP 2-pole (high speed) clutch motorMotor pulley diameterM type v-belt

Rolled-edge of under-wear andT-shirt

Elastic tape or lace attaching with right hand fabric trimmer

SingerModel

NeedleGauge[mm]

StitchLength[mm]

DifferentialRate

PresserFoot Lift

[mm]

SingerNeedle Cat

Speed[spm]

Application AttachmentDevice

356-31E 5.6

4.4

0.5 ~ 1.3

5.03651-06

75/11

3651-0675/11

3651-0690/14

6,000

Knitting material, able to adorn two-sides

1. Plain seaming2. Seam covering3. Bottom hemming364-31E 6.4

356-03E 5.6Tape binding

364-03E 6.4

356-08E 5.6

5,000

Elastic tape or lace attaching Tape feeder

Tape feeder

364-08E 6.4

356-09E 5.6

364-09E 6.4

356-01HE 5.63.3 7.0

Plain seam for heavy fabrics364-01HE 6.4

356-41E 5.64.4 5.0 6,000

Knitting material, able to adorn two-sides

1. Plain seaming2. Seam covering3. Bottom hemming4. Tape binding

364-41E 6.4

Table 2 – Machine Specification 522D (3 Needles / 5 Threads) with ES DD Motor

Rolled-edge of under-wear andT-shirt

Elastic tape or lace attaching with right hand fabric trimmer

(for Clutch Motor only)

High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

5High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Setup and Adjustment Instructions

3.1Table Cut-Out

Drawing

Figure 1A

362316

284247

69483223

R10

R10

R23

2323

R236633

3 - Ø

9

409

300

65 65

357312

Ø19.5 15

4-Ø13

4-Ø25.5 3

203

10272

20

8023

4

262

376

60°

2323

R23

R10

140

99

702 40

15

50

159

2-Ø

9

R23

R10

R10

R10

R10R15

For Clutch Motor only

80

230

52512

00

4-R2

0

6540

930

0

5-R

23

10

65

234

4-R

70

A

A

Section A-A

R5

26 34-

13

40

4-

4-

19

6High Speed Straight Interlock Sewing Machine | Instruction Manual and Parts List

Table Cut-out Drawing

3.1 For ES DD Motor only

Figure 1B

7High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Machine SupportComponents

Installation

3.2

Figure 2

522D-3xx-09522D-3xx-09E only

Assemble the machine supportcomponents (and the cloth waste

chute for machine models 522D-3xx-09 and 522D-3xx-09E) as indicated in Figure 2.

522D (for Clutch Motor only)

Washer ‘9’ thickness should beselected according to the thicknessof the table.

Mount the machine head over therest board.

Connect the machine handwheel tothe clutch motor with the v-belt.

Adjust the tension of the v-belt sothat it can be about 20 mm bentinward when you press the middleofi t and make sure the motor turn-ing direction is clockwise, as shownon Figure 3

Install the belt cover according toFigure 4.

A

B

C

D

Figure 3 Figure 4

Note

Please install the control box 'A' by

screw 'B', and the pedal controller 'C' by screw 'D'. (for ES DD

motor).

8High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.3Lubrication

and Oil Drainage

As this is a high speed machine, DO NOT

run it before filling the oil and making sure the correct turning

direction of the motor.

Important

Figure 5 Figure 6

8 erugiF7 erugiF

H

L

High speed sewing machine oil

OK! Operating

When the machine is operated for the first time or was idle for a long time, apply 2 or 3 oil drops as indi-cated in Figure 5

Fill the machine with appropriate lubricate oil (Singer Oil) by remov-ing the cap as indicated on Figure 6, until the oil level is between the marks of the oil level sight window.Add oil when the oil surface reaches or goes below the lower mark ‘L’.

Check if the oil is circulating prop-erly by observing the oil sight window, as shown on Figure 7.

Fill the device with silicone oil before it is too low in order to prevent needle thread breakage and fabric damage, as shown on Figure 8.

9High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.4Needle

Attachment(or Replacement)

3.3Lubrication and

Oil Drainage

Figure 9 Figure 10

Figure 11 Figure 12

Do not remove completely the screw.

Note OK! Wrong WrongOK!

Scarf

To preserve the machine, change the oil after the new machine has been operating over four weeks. After that, the oil should be changed every six months. To replace the oil, simply remove the screw indicated on Figure 9. After the oil is drained, reat-tach the screw and fill the machine with new oil.

This machine has an oil filter (Figure 10), which should be cleaned every month or replaced by a new one whenever is necessary.

Loosen screw indicated in Figure 11 with the Allen key wrench supplied in the accessory box and insert the needle (or remove the old needle).

Use only Singer’s Cat. 3651-06 needles

Insert the needle with its scarf turned to the rear of the machine and push it up deep into the needle hole until it stops. Then tighten screw.

10High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.5Machine

Threading

Open the eye guard and the cover.

Knot the preset and the new threadtogether to thread the machine.

Replace the looper thread take-upafter the machine threading.

Press down the lever, as indicatedin Figure 14.

The looper thread take-up comes out.

Figure 13

Figure 15

Figure 14

Figure 16

Refer to the sewing type

you need for correctthreading. Any

incorrect threading may cause thread

brake, unevenstitches or skip

stitches.

Important

11High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.5Machine

Threading

Trim off the knots neatly beforepassing through the eye of the nee-dle to thread.

Trim off the knots neatly after passingthrough the eye of the loopers.

Figure 17

Figure 18

12High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.5Machine

Threading

Point ‘1’

For standard threading, follow thesolid lines of Figure 19.

For more stretchable thread, followthe dashed lines indicated by ‘A’.

Point ‘3’

For more stretchable thread, adjustas Figure 21 left.

For less stretchable thread, adjustas Figure 21 right.

Point ‘2’

If the top cover thread is too loose,thread the guide by referring to line‘B’. If the top cover thread is stilltoo loose, then thread the guide byreferring to line ‘C’, according toFigure 20.

If the top cover thread is too tight,thread the guide by referring to theline ‘D’.

Point ‘4’

For standard threading, follow thesolid line of Figure 22.

For more stretchable thread, followthe dashed line indicated by ‘A’.

Point ‘5’

For standard threading, follow thesolid line of Figure 23.

For more stretchable thread, followthe dashed line indicated by ‘E’.

Figure 19

Figure 20

Figure 21

Figure 22

Figure 23

13High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.6ThreadTension

Adjustment

The thread tension should be adjusted

according to the fabrictype and thickness,

sewing thread, seam width, stitch length and

others. Therefore the pressure of the tension

nuts or thread guides must be adjusted in

each individual case.

Important

The following adjustments are relatedto Figure 24.

• Knobs 1: Control the needles thread

• Knob 2: Controls the top cover thread

• Knob 3: Controls the looper thread

To loosen

To tighten

Figure 24

14High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.7Presser Foot

Pressure

Figure 25

Light Heavy

Loosen adjust nut ‘1’ of Figure 25 and turn to adjust the presser foot pressure. It should be as light as

possible to be sufficient to obtain proper stitch formation.

15High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.8Differential FeedRate Adjustment

The differential feed ratio is the ra-tio of movements between the mainfeed dog and differential feed dog.When the movement of main feeddog is bigger than the differentialfeed dog, the fabric is stretched atsewing. Otherwise the fabric willshrink.

Loosen nut ‘1’ of Figure 26 andmove the lever ‘2’ up or down toobtain the correct differential ratio.Retighten the nut ‘1’.

Figure 26

To stretch

To shrink

16High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

3.9Stitch Length

Adjustment

Push and hold the button as indi-cated in Figure 27.

Match the desired stitch length according to the indication of the machine handwheel (Figure 28).

Push Button

Aligning Mark

Coarse

Fine

The stitch length adjustment is made

according to the sewingfabric, differential feedratio and other factors.

The stitch length adjustment must be made only after the

differential feed ratio is adjusted.

Important

Note

Figure 27

Figure 28

17High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Maintenance44.1

4.3

4.4

4.2

Machine Head Cleaning

Lubrication

SafetyInspection

Needle Plateand Feed RowsSlots Cleaning

Clean the machine periodically witha soft and dry cloth to remove theexcess of dust on the machine head.Do not use any kind of lacquer thin-ner to wipe the surface.

If the machine was idle for a longtime, oil the top of the needle hold-er, guides and looper guides beforeresuming the operation.

The oil should be changed everyfour months. To replace the oil, fol-

Check periodically if all safety de-vices are properly installed and ad-justed.

screws of the machine head are ad-equately tighten.

Clean the needle plate and feedrows slots periodically, as shownon Figure 29.

low the instructions of topic 3.3.

-ery month or replaced by a new onewhenever is necessary. To clean or

-structions of topic 3.3

Check if the v-belt is not excessivelyworn and if it has the right tension.

Check if there is no overheating inthe electrical motor and check if thepower cord and plug are not dam-aged.

Figure 29

18High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Adjustment Dimensions

Troubleshooting

Needle Gauge Size (mm)

5.6 8.5 8.3 ~ 8.7 8.3 ~ 8.7 4.5 ~ 5.0 17.0 0.8 ~ 1.2

6.4 8.1 2.8 ~ 3.1 8.3 ~ 8.7 4.5 ~ 5.0 17.0 0.8 ~ 1.2

6Problems Possible Causes Possible Solutions

Needle break

1. Needle is installed wrong 1. Install needle correctly

2. Wrong needle type or size 2. Use proper needle for fabric and thread

3. Needle is bended 3. Change the needle

4. Wrong relation with needle guards 4. Readjust the needle guard

5. Wrong relation with looper 5. Readjust the looper

6. Needle doesn’t center the needle slot of needle plate or presser foot

6. Readjust the needle plate or presser foot

Thread break

1. Low quality thread 1. Change the thread

2. Thread is thicker than needle hole 2. Use proper needle for fabric and thread

3. Wrong threading 3. Rethread the machine correctly

4. Thread tension is too strong 4. Readjust the thread tension unit

5. Needle is installed wrong 5. Install needle correctly

6. Thread stand installed wrong 6. Install thread stand correctly

7. Overheat of the needle 7. Fill in the silicon oil and/or readjust the needle guard

8. Thread disc or guide is burred 8. Grind off, polish or replace by a new part

9. Wrong relation of needle and looper 9. Readjust needle and looper relation

10. Needle, looper, needle plate and guide are burred 10. Grind off, polish or replace by a new part

Skip stitches

1. Wrong relation of needle and looper 1. Readjust needle and looper

2. Wrong threading 2. Rethread the machine correctly

3. Needle is installed wrong 3. Install needle correctly

4. Inadequate thread tension 4. Readjust the thread tension nuts

5. Looper point is damaged 5. Replace by a new part

6. Needle is bended 6. Change the needle

7. Wrong installation of needle guard 7. Install needle guard correctly

Troubleshooting

Problems Possible Causes Possible Solutions

Loosen stitches

1. Wrong threading 1. Rethread the machine correctly

2. Thread is thicker than needle hole 2. Use proper needle for fabric and thread

3. Inadequate thread tension 3. Readjust the thread tension unit

4. Needle thread is not lubricated 4. Fill in the silicon oil

5. Wrong setting of needle and loopers 5. Readjust needle and loopers

Uneven stitches

1. Wrong threading 1. Rethread the machine correctly

2. Thread stand installed wrong 2. Install thread stand correctly

3. Lower knife installed wrong 3. Install lower knife correctly

4. Knives do not trim neatly 4. Readjust knife and/or sharpen or replace it

5. Thread disc or guide is burred 5. Grind off, polish or replace by a new part

6. Needle point is damaged 6. Change the needle

7. Inadequate height of feed dog 7. Readjust the feed dogs

8. Inadequate thread tension 8. Readjust the thread tension unit

Wrinkled stitches

1. Thread tension is too strong 1. Readjust the thread tension unit

2. Inadequate pressure of presser foot 2. Readjust presser foot pressure

3. Inadequate height of feed dog 3. Readjust the feed dogs

4. Knives do not trim neatly 4. Readjust knife and/or sharpen or replace it

5. Differential feed is not matched 5. Readjust differential feed ratio

6. Needle is too thick 6. Use proper needle for fabric and thread

7. Seam width is too narrow against the chain-off finger 7. Readjust seam width or replace chain-off finger

Thread chaindoes not come out smoothly

1. Presser foot installed wrong 1. Reinstall presser foot correctly

2. Inadequate timing of looper thread cam 2. Readjust looper thread cam

3. Double chain looper installed wrong 3. Reinstall double chain looper correctly

4. Wrong threading 4. Rethread the machine correctly

5. Inadequate thread tension 5. Readjust the thread tension unit

6. Wrong relation between needle and looper 6. Readjust needle and looper

7. Needle plate, thread disc or presser foot ar burred 7. Grind off, polish or replace by a new part

8. Thread tension disc is rough 8. Polish thread tension disc

The motor has not operated properly.

1. Sewing material is too heavy. 1. Change to a lightweight material.

2. The machine needs lubrication. 2. Applying lubrication oil.

The motor has over-current or under-voltage

1. The motor power supply is not a proper voltage. 1. Check the voltage of the motor

The motor has not function1. Main switch 'Off' and 'On' again

1. Check the motor connector and wire condition.

2. Replace new ES DD motor

E1

E2

2. Replug the motor connector.

3. Replace new ES DD motor.

E3

E4 The signal of the motor hall is wrong

For control system.

High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List 19

19High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts List

21High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.1Bushing

Components

1 30101003 Machine frame 1

2 30103036 Bushing 1

3 30103037 Bushing 1

4 30103042 Bushing 2

5 30103018 Bushing 3

6 30103039 Bushing 1

7 30103017 Bushing 2

8 001039 O-ring 1

9 30103038 Bushing 1

10 30103035 Bushing 1

11 30122039 Plug 1

12 30103021 Bushing 1

13 30103010 Bushing 1

14 30103019 Bushing 3

15 20103014 Bushing 1

16 30121001 Pipe 1

17 P03005 Pin 1

18 20622019 Plug 1

No. Part No. DescriptionQty.

1

For Clutch Motor

1

1

2

3

1

2

1

1

1

1

1

1

3

1

1

1

1

For ES DD Motor

22High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.2Frame

Components

No. Part No. Description

23High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 301S30001 Shoulder pin 4

2 30111001 Oil level gauge 1

3 30122004 Plug 1

4 30122006 Plug 4

5 30122008 Plug 3

6 30122005 Plug 1

7 H01001 Ring 18 3

8 30112001 Filter 3

9 30112002 Cover 1

10 S01002 Screw M4x6.5 2

11 30122010 Mark 1

13 J900521-xxx Model plate 1

14 30122007 Plug 1

15 S01004 Screw M4x7.8 1

16 W01001 Washer 1

17 S12004 Screw M6x10 2

18 20131063 Sticker 1

20 30122036 Sticker 1

22 30101005 Top cover plate (right) 1

23 L02001 Screw M4x8 8

24 30122003 Gasket 1

25 30101004 Top cover plate (left) 1

26 30122002 Gasket 1

28 1001 O-ring 15x2.65 1

29 S05001 Screw M10x27.5 4

30 W02003 Washer 4

31 30226000 Pin 2

32 P02001 Pin 1

4

1

1

4

3

1

3

3

1

2

1

1

1

1

1

2

1

1

1

8

1

1

1

1

4

4

2

1

7.2Frame

Components

Qty.

12 R03001 Rivet 2.5x4 2 2

For Clutch Motor

For ES DD Motor

24High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.3Cover

Components

Except 522D-3xx-08/-09 522D-3xx-08E/-09E

49

49

48

No. Part No. DescriptionQty.

25High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.3Cover

Components

1 301010204 Face plate 1

2 301S11001 Screw 1

3 30122101 O-ring 1

4 S01003 Screw M4x12 7

5 3012801 Washer 1

6 30101205 Top cover 1

7 30122012 Plug 1

8 20711002 Sight window 1

9 30122013 O-ring 1

10 30112003 Needle bar cover 1

12 S01004 Screw M4x7.8 3

13 3011208300 Thread take-up guard assembly 1

14 30112083 Thread take-up guard 1

15 30112084 Finger guard 1

16 S01001 Screw 1

17 W01001 Washer 4 3

18 30112085 Bracket 1

19 301S11002 Screw M3x3 1

20 30112006 Thread take-up cover 1

21 301S11002 Screw 2

22 300135 Looper thread guide cover 1

23 W01003 Washer 6 1

24 30111004 Pulley cover 1

25 301S11003 Screw 2

26 301S30002 Screw 1

27 30127001 Flat spring 1

28 S01002 Screw M4x6.5 2

29 S01007 Screw M4x13.5 2

30 30122015 Cushion 2

31 W01004 Washer 5 2

32 S01011 Screw M5x10 2

33 30111003 Eye guard 1

34 S01006 Screw M3x4.5 2

35 W01002 Washer 3 2

36 30112005 Bracket 1

37 W03001 Washer 6 2

38 301S20001 Screw 1

39 30112004 Bracket 1

40 S01004 Screw M4x7.8 2

41 W01001 Washer 4 2

42 30137005 Sticker 1

43 J900112-001 Singer S cameo 1

44 300136 Front cover 1

45 300657 Bracket 1

46 S01003 Screw M4x12 4

47 J900112-002 Singer resin plate (front) 1

48 J900112-003 Singer resin plate (back) 1

49 R03001 Rivet 2.5x4 4

1

1

1

7

1

1

1

1

1

1

3

1

1

1

1

3

1

1

1

2

1

1

0

0

1

1

2

2

2

2

2

1

2

2

1

2

1

1

2

2

1

1

1

1

4

1

1

4

For Clutch Motor

For ES DD Motor

26High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.4Cloth Plate

Components

No. Part No. DescriptionQty.

27High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.41 S01005 Screw M4x10 3

2 S02001 Screw M4x6 1

3 300139 Bed cover (left) 1

4 300137 Bed cover (right) 1

5 S01003 Screw M4x12 6

6 30115001 Slide plate 1

7 300138 Cloth plate assembly 1

8 301S20004 Screw 1

9 30128036 Spring 2

10 301S20005 Pin 1

11 S1001 Screw M3x4 2

12 S01002 Screw M4x6.5 2

13 30122015 Cushion 2

14 301S30002 Screw 1

15 N01001 Nut M4 1

16 30112008 Bracket 1

17 S01004 Screw M4x7.8 2

18 30127002 Flat spring 1

22 30101013 Bracket 1

23 30111020 Side cover 1

3

1

1

1

6

1

1

1

2

1

2

2

2

1

1

1

2

1

1

1

Cloth PlateComponents

For Clutch Motor

For ES DD Motor

28

7.5Crank Shaft

Components

For Clutch Motor

For ES DD Motor33

35

34

31

32

High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

No. Part No. DescriptionQty.

29

1 30102049 Crank shaft assembly 1

2 3010500100 Connection assembly 1

3 S01008 Screw M3.5x13 4

4 30104002 Crank assembly 1

5 S05002 Screw M6x0.75x15.2 1

6 S12002 Screw M3x4 1

7 30103004 Joint 1

8 S12003 Screw M6x7 2

9 S10003 Screw M6x0.75x5 12

10 3012400300 Bushing assembly 1

11 30103006 Bushing 1

12 30103008 Bushing assembly 1

13 3012400400 Bearing 1

14 30125001 Connecting belt gear assembly (lower) 1

15 30103009 Bushing 1

16 B01003 Bearing assembly 1

17 301S11004 Screw 1

18 W02001 Washer 5 1

19 30108001 Cover 1

20 S01004 Screw M4x7.8 2

21 30101015 Machine pulley 0

22 S10009 Screw M6x8 0

23 S12001 Screw M6x8 0

24 30128005 Washer 0

25 S05003 Screw M5x10 0

26 30102003 Shaft 1

27 001001 O-ring 15x2.65 1

28 30135002 Connecting belt 1

29 30126001 Adjusting bar 1

30 30109001 Guide 1

31 3013300600 1

32 114S30001 1

33 W01004 1

34 S01011 4

35 30111033 1

1

1

4

1

1

1

1

2

12

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

0

0

0

0

0

7.5Crank Shaft

Components

Energy Saving Direct Drive Motor Assembly

Screw M5X25

Washer

Screw M5X10

Energy Saving Direct Drive Motor Cover

For Clutch Motor

For ES DD Motor

High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

30High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.6Main Shaft

Components

No. Part No. DescriptionQty.

31High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.61 30104004 Motion assembly 1

2 S1130114 Screw M8x1x2 2

3 S01011 Screw M5x10 2

4 S08001 Screw M6x0.75x3.5 1

5 S11001 Screw M6x0.75x6 1

6 30103015 Bushing 1

7 30102005 Crank shaft 1

8 3010500300 Connection assembly 1

9 S01003 Screw M4x12 2

10 S01008 Screw M3.5x13 2

11 30104006 Crank assembly 1

12 S05002 Screw M6x0.75x15.2 1

13 30103004 Joint 1

14 S12003 Screw M6x0.75x15.2 3

15 S10003 Screw M6x0.75x5 11

16 30109003 Balance weight 1

17 S10002 Screw M5x5 2

18 30102006 Shaft 1

19 3012400400 Bushing assembly 1

20 30103012 Bushing 1

21 30125002 Connecting belt gear (upper) 1

22 3012400400 Bearing 1

23 30103014 Bushing assembly 1

24 B01005 Bearing 2

25 30102007 Shaft 1

26 30101016 Handwheel 1

27 S12001 Screw M6x8 1

28 S10009 Screw M6x8 1

29 W01004 Washer 5 1

30 S05004 Screw M5X14 1

1

2

2

1

1

1

1

1

2

2

1

1

1

3

11

1

2

1

1

1

1

1

1

2

1

1

1

1

1

1

Main Shaft Components

For Clutch Motor

For ES DD Motor

32High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.7Needle Bar

Components

No. Part No. DescriptionQty.

33High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.7Needle Bar

Components

1 30102008 Needle bar 1

3 301S11005 Screw 1

4 30105005 Needle bar drive link 1

5 30102010 Needle bar crank shaft 1

6 B07001 Needle bearing 1

7 30128006 Washer 1

8 80109004 Block 1

9 30109005 Needle bar guide block 1

10 301S11024 Screw 2

11 S01003 Screw M4x12 2

12 30127003 Latch 1

13 30123002 Sponge 1

14 xxxxxxxx Needle holder assembly 1

16 S10005 Screw M3x3 3

17 xxxxxxxx Needle plate 1

18 301S17001 Screw 2

19 30109006 Needle plate bracket 1

20 S01004 Screw M4x7.8 2

22 30122018 Rubber cushion 1

23 20523003 Oil wick 1

24 30112009 Oil wick retainer 1

25 30102009 Needle bar crank 1

1

1

1

1

1

1

1

1

2

2

1

1

1

3

1

2

1

2

1

1

1

1

For Clutch Motor

For ES DD Motor

34High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.8Needle Guard Components

No. Part No. DescriptionQty.

35High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.8Needle Guard

Components

1 B01001 Eccentric assembly 1

2 S10006 Screw 2

3 3010500600 Connection assembly 1

4 S01008 Screw 2

5 301811024 Screw 1

6 30104007 Crank 1

7 301S12001 Screw 2

8 30126003 Pin 1

9 30102011 Shaft 1

10 30123001 Felt 3

11 20523003 Oil wick 1

12 30128008 Washer 1

13 H05001 Ring 1

14 30122019 Oil seal 1

15 30104009 Needle guard holder assembly (rear) 1

16 S05003 Screw 1

17 W02001 Washer 1

18 S01002 Screw M4x6.5 1

19 30117002 Needle guard (rear) 1

20 30117003 Needle guard (front) 1

21 S01012 Screw 1

22 001001 O-ring 1

23 30110002 Eccentric 1

24 30122017 Oil seal 2

1

2

1

2

1

1

2

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

2

For Clutch Motor

For ES DD Motor

36High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.9Looper

Components

No. Part No. DescriptionQty.

37High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 3011700900 Looper 1

2 30104012 Looper holder assembly 1

3 S01004 Screw M4x7.8 1

4 S05004 Screw M5x14 1

5 W02001 Spring washer 1

6 S01014 Screw M6x0.75x9.6 1

7 20622019 Oil seal 1

8 30102014 Shaft 1

9 30110005 Eccentric assembly 1

10 S10006 Screw M5x6 3

11 3010500800 Connection assembly 1

12 S01008 Screw M3.5x13 2

13 30109007 Balance weight 1

14 S01009 Screw M3x7.5 2

15 30104010 Crank 1

16 30128008 Washer 1

17 30102013 Pin 1

18 30128032 Washer 1

19 N01002 Nut M5 1

20 30102015 Block pin 1

21 30128010 Washer 1

22 30108002 Collar 1

23 301812001 Screw 1

24 N01001 Nut M4 2

25 30102012 Shaft 1

26 H05001 Ring 1

27 3010500100 Connection assembly 1

28 S01008 Screw M3.5x13 4

29 30104002 Crank assembly 1

30 S05002 Screw M6x0.75x15.2 1

31 S12002 Screw M3x4 1

32 301S11004 Screw 1

33 W02001 Washer 5 1

34 30109001 Guide 1

1

1

1

1

1

1

1

1

1

3

1

2

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

4

1

1

1

1

1

1

7.9Looper

Components

For Clutch Motor

For ES DD Motor

38High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.10Feed Dog Holder

Components

Part No. DescriptionNo.

1 3011400700 Main feed dog assembly 1

3 301S30003 Screw 2

4 30110600400 Main feed bar assembly 1

1

2

1

No. Part No. DescriptionQty.

For Clutch Motor

For ES DD Motor

No. Part No. DescriptionQty.

39High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.10Feed Dog Holder

Components

6 20123019 Oil wick 1

7 30103022 Bushing 1

8 S10006 Screw M5x6 4

9 30102016 Eccentric pin 1

10 301S12001 Screw 1

11 301109008 Feed bar guide block 1

12 30128011 Washer 1

13 301S17002 Screw 1

14 30109009 Guide (right) 1

15 30103031 Bushing 1

16 30100010 Guide (left) 1

17 L02003 Screw M4x7 2

18 30122020 Oil shield 2

19 30109011 Cover 1

20 30109012 Guide (lower) 1

21 S01005 Screw M4x10 2

22 807002 Needle bearing 1

23 30109013 Block 1

24 30108013 Washer 1

25 30104013 Main feed link 1

26 B07003 Needle bearing 1

27 30103023 Eccentric 1

28 30103024 Regulator 1

29 3010306500 Eccentric retainer 1

30 301S30004 Screw 1

31 30128012 Spring plate 5

32 30103026 Spacer 1

33 301S16001 Nut 1

34 S10002 Screw M5x5 1

35 301S30005 Screw 1

36 30103027 Bushing 1

37 30109014 Guide block 1

38 30128013 Washer 2

39 301S10002 Nut 2

40 301S30006 Screw 1

41 30103028 Bushing 1

42 30129001 Ring 1

43 30105010 Differential feed link 1

44 30109015 Bracket 1

45 S01004 Screw M4x7.8 3

46 30102017 Pin 1

47 30127004 Spring 1

48 1004 O-ring 1

49 30128032 Washer 1

50 1105003 Ring 1

51 30103029 Pin 1

52 S12005 Screw M4x4 1

53 3010401500 Crank assembly 1

54 S01012 Screw M2.5x4 1

55 30102018 Shaft 1

56 S10002 Screw M5x5 1

57 30123005 Felt 2

58 30103030 Spacer 1

1

1

4

1

1

1

1

1

1

1

1

2

2

1

1

2

1

1

1

1

1

1

1

1

1

5

1

1

1

1

1

1

2

2

1

1

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

2

1

For Clutch Motor

For ES DD Motor

40High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.11Differential Feed

Components

No. Part No. DescriptionQty.

41High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 30103032 Block 1

2 30109016 Block guide 1

3 30105012 Lever assembly 1

4 S05005 Screw M5x12 1

5 301S20006 Screw 1

6 30108004 Ring Collar 1

7 301S11007 Screw 1

8 301S20001 Screw 1

9 30127005 Spring 1

10 001005 O-ring 2.5x1.8 1

11 3011201100 Bracket 1

12 S01004 Screw M4x7.8 5

13 30122021 Plug 1

14 3011201300 Lever 1

15 30112015 Scale plate 1

16 S01003 Screw M4x12 2

17 30203019 Spacer 2

18 20109005 Stopper 2

19 301S11008 Screw 2

20 W01006 Washer 4 2

21 301S16004 Nut 1

22 301S30007 Screw 1

23 30128014 Washer 1

24 301S11023 Screw 1

1

1

1

1

1

1

1

1

1

1

1

5

1

1

1

2

2

2

2

2

1

1

1

1

7.11Differential Feed

Components

For Clutch Motor

For ES DD Motor

42High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.12Presser Foot Components

No. Part No. DescriptionQty.

43High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 301S30008 Presser spring regulator bar 1

2 301S16005 Nut 1

3 30127006 Spring 1

4 30104017 Presser bar clamp assembly 1

5 S01003 Screw 1

6 30112016 Link plate 1

7 301S20007 Screw 2

8 3013002400 Presser spring regulator bar assembly 1

9 3010901700 Presser bar clamp guide assembly 1

10 S11025 Screw 2

11 30127008 Spring 1

12 30122022 Oil guard 2

13 001006 O-ring 1

14 30102020 Presser bar 1

15 30112017 Finger guard 1

16 S01006 Screw 1

17 W01002 Washer 1

18 xxxxxxxvxx Presser foot assembly 1

19 301S11010 Screw 1

20 30102021 Presser foot lift shaft 1

21 30127009 Spring 1

22 30108005 Collar (front) 1

23 301S12001 Screw 3

24 30108006 Collar (back) 1

25 30122023 Plug 3

26 30104019 Bell crank (upper) 1

27 301S11011 Screw 1

28 30112018 Link 1

29 301S20008 Screw 2

30 30104020 Bell crank (lower) 1

31 301S20013 Screw 1

32 30102022 Shaft 1

33 30112019 Presser foot lift lever 1

34 S01011 Screw 1

35 30112020 Bracket 1

36 9111004 Screw 2

37 S01016 Screw 1

38 N01002 Nut 1

39 30211006 Presser foot lift lever guard 1

1

1

1

1

1

1

2

1

1

2

1

2

1

1

1

1

1

1

1

1

1

1

3

1

3

1

1

1

2

1

1

1

1

1

1

2

1

1

1

7.12Presser FootComponents

For Clutch Motor

For ES DD Motor

44High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.13Spreader

Components

No. Part No. DescriptionQty.

45High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 30117005 Spreader 1

2 30104022 Spreader holder assembly 1

3 S01005 Screw M4x7.8 1

4 S01017 Screw M5x14 1

5 30102023 Crank shaft 1

6 30108007 Collar 1

7 201S11033 Screw 2

8 20123019 Oil wick 1

9 3012008 Felt 1

10 O01008 O-ring 3

11 30105013 Crank 1

12 S10003 Screw M4x12 2

13 30126005 Block 1

14 30102024 Shaft 2

15 30128015 Washer 1

16 H05004 Snap ring 1

17 30110007 Eccentric assembly 1

18 S10002 Screw M4x6.5 1

19 30105014 Connection rod 1

20 30104024 Crank assembly 1

21 S05002 Screw 1

22 30126006 Stud screw 1

23 30128032 Washer 1

24 N01002 Nut 2

25 30128018 Washer 1

1

1

1

1

1

1

2

1

1

3

1

2

1

2

1

1

1

1

1

1

1

1

1

2

1

7.13Spreader

Components

For Clutch Motor

For ES DD Motor

46High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.14Thread Tension

Components

No. Part No. DescriptionQty.

47High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 3010403200 Lever 1

2 30103040 Spacer 1

3 301S11013 Screw 1

4 3010403100 Crank assembly 1

5 S05005 Screw M5x12 1

6 W01010 Washer 4 1

7 30113001 Thread guide 1

8 S01004 Screw M4x7.8 4

9 30102026 Pipe 2

10 30112021 Bracket 1

11 S01002 Screw M4x6.5 1

12 W01001 Washer 4 1

14 3011300200 Tension control assembly 1

15 30113003 Bracket 1

16 30112022 Thread tension release plate 1

18 3011300500 Tension assembly (medium) 1

19 3011300600 Tension assembly (light) 1

23 30127010 Spring 1

24 301S30009 Screw 1

25 3011300400 Tension assembly (heavy) 3

26 30113007 Thread guide (back) 5

27 30113008 Thread guide (front) 5

28 30103041 Spacer 5

29 301S16006 Knob 5

30 301S30010 Screw stud 5

31 30128016 Tension disc 10

32 30111005 Thread tension disc presser 5

33 30127011 Tension spring (heavy) 3

34 30127012 Tension spring (medium) 1

35 30127013 Tension spring (light) 1

36 30111006 Ratchet 5

1

1

1

1

1

1

1

4

2

1

1

1

1

1

1

1

1

1

1

3

5

5

5

5

5

10

5

3

1

1

5

7.14ThreadTension

Components

For Clutch Motor

For ES DD Motor

48High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.15Needle and

SpreaderThreadComponents

No. Part No. DescriptionQty.

49High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 20608003 Collar 1

2 301S12001 Screw 2

3 30102028 Shaft 1

4 30128019 Washer 1

5 W02002 Washer 4 1

6 S05048 Screw M4x10 1

7 20622019 Plug 1

8 H05001 Ring 10 1

9 30101018 Thread take-up lever bracket assembly 1

10 S05004 Screw M5x14 1

11 W02001 Washer 4 1

12 30113009 Thread take-up lever 1

13 S01004 Screw M4x7.8 5

14 W01001 Washer 2

15 30113010 Thread guide 1

16 S01006 Screw M3x4.5 1

17 30113011 Thread guide 1

18 206S30016 Screw 1

19 30112023 Thread support 1

20 30128034 Washer 1

21 20112033 Tension disc 2

22 30H2027 Thread guide 1

23 30H2086 Thread take-up lever guard 1

24 W01001 Washer 3

25 30113012 Holder 1

26 30113013 Thread guide 3

27 S10001 Screw M3x4 3

28 S01006 Screw M3x4.5 2

29 30112024 Thread tension bracket 1

30 S01001 Screw M4x7 4

31 30112025 Thread guide 1

32 30112026 Thread retainer 1

33 30127014 Spring 1

34 301S20009 Screw 1

35 30112028 Spreader thread take-up 1

36 30112030 Spreader thread guide B 1

37 30112033 Spreader thread guide (top) 1

38 30112029 Spreader thread take-up guide B 1

39 S10005 Screw M3x3 1

40 30112031 Spreader thread take-up guide (bottom) 1

41 301S16007 Knob 1

42 30127016 Spring 1

43 30112032 Spreader thread tension guide 1

44 301S30011 Screw stud 1

1

2

1

1

1

1

1

1

1

1

1

1

5

2

1

1

1

1

1

1

2

1

1

3

1

3

3

2

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

7.15Needle and

SpreaderThreadComponents

For Clutch Motor

For ES DD Motor

50High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.16Looper

Thread Cam Components

No. Part No. DescriptionQty.

51High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

1 3011000800 Thread take-up cam assembly 1

2 S10002 Screw M5x5 2

3 30101020 Bracket 1

4 30102029 Shaft 1

5 30127017 Spring 1

6 001009 O-ring 4.5x1.8 2

7 H05003 Ring 2

8 S10005 Screw M3x3 3

9 30102030 Shaft 1

10 30113017 Screw 1

11 S01001 Screw M4x7 1

12 30112038 Stopper 1

13 30127018 Spring 1

14 301S20010 Screw 1

15 S01007 Screw M4x 13.5 2

16 30128023 Washer 1

17 30101019 Bracket 1

18 30112037 Thread guide 1

19 W02002 Washer 1

20 L02002 Screw M4x10 1

21 30112036 Thread support 1

22 30128019 Washer 1

23 30112035 Looper thread tension bracket 1

24 20613008 Thread guide 1

25 301S11014 Screw 1

26 30113014 Thread guide 2

27 W01012 Washer 2.5 2

28 S01012 Screw M2.5x4 2

29 301S30011 Screw 1

30 20112033 Tension disc 2

31 30127016 Spring 1

32 301S16007 Knob 2

33 S02001 Screw M4x6 2

34 30113016 Thread guide (back) 1

1

2

1

1

1

2

2

3

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

2

2

1

2

1

2

2

1

35 30113017 Thread guide (front) 1 1

7.16Looper

Thread Cam Components

For Clutch Motor

For ES DD Motor

52High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.17Lubrication

Components

No. Part No. DescriptionQty.

53High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.17Lubrication

Components

1 30121012 Oil pipe 1

2 30123010 Felt 1

3 30126008 Pin 1

4 S10002 Screw M5x5 1

5 30123009 Felt 1

6 3012101400 Pipe 1

7 30127019 Pipe holder 1

8 S01004 Screw M4x7.8 1

9 30121007 Oil tube 1

10 30121005 Oil tube 1

11 30121018 Oil tube 1

12 30136002 Oil tube joint 1

13 20129002 Clamp 6

14 30112039 Oil guard 1

15 S01002 Screw M4x6.5 3

16 3012101500 Oil distributor 1

17 N01001 Nut 1

18 30121010 Oil tube 1

19 W01001 Ring 1

20 30121009 Oil distributor 1

21 20122033 Washer 6

22 30121008 Oil tube 1

23 30136004 Oil tube joint 1

24 30129006 Clamp 2

25 301S30013 Screw 2

26 30136003 Oil tube 1

27 301S30012 Screw 1

28 30121017 Oil tube 1

29 30136001 Oil tube joint 2

30 201S30004 Screw 1

1

1

1

1

1

1

1

1

1

1

1

1

6

1

3

1

1

1

1

1

6

1

1

2

2

1

1

1

2

1

For Clutch Motor

For ES DD Motor

54High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.18Oil Pump

Components

No. Part No. DescriptionQty.

1 3012000190 Oil pump assembly 1

2 30102031 Shaft 1

3 30120004 Rotor 1

4 30120007 Rotor 1

5 30120005 Rotor 2

6 30120008 Cover 1

7 301s20011 Screw 2

8 S05006 Screw M4x25 2

9 30125003 Worm wheel 1

10 S10002 Screw M5x5 2

11 S05004 Screw M5x14 2

12 301S30014 Joint Screw 1

13 30101023 Oil reservoir assembly 1

14 301S11015 Screw 1

15 20528014 Washer 1

16 S05007 Screw M8x20 5

17 30122025 O-ring 1

18 20136001 Filter element 1

19 301S30016 Filter element bracket 1

20 1010 O-ring 38.7x3.55 1

21 300140 Cover 1

22 S01003 Screw M4x12 3

1

1

1

1

2

1

2

2

1

2

2

1

1

1

1

5

1

1

1

1

1

3

For Clutch Motor

For ES DD Motor

55High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.19Silicon Oil Reservoir

Components

1 30101027 1)rewol( relooc eldeeN

2 S01015 Screw M3x5 2

3 30123012 Felt 1

4 30126009 Pin 1

5 30121017 Oil tube 1

6 30127020 Bracket 1

7 S01004 Screw M4x8 1

8 30123015 Oil wick 1

9 30129006 Clamp 2

10 30101026 Silicone oil reservoir (lower) 1

11 30122026 Cap 1

12 S01005 Screw M4x4 1

13 3010102400 Silicone oil reservoir assembly (upper) 1

14 300141 Silicone oil reservoir (upper) 1

15 30112040 Cap 1

16 P03008 Pin 2

17 30123011 Felt 1

18 S01006 Screw M3x4.5 2

19 W01001 Washer 1

No. Part No. DescriptionQty.

1

2

1

1

1

1

1

1

2

1

1

1

1

1

1

2

1

2

1

For Clutch Motor

For ES DD Motor

56High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.20Thread Stand Components

57High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.20Thread Stand Components

No. Part No. DescriptionQty.

1)rewol(rabdaerhT230201031

2rehsaW420821032

1tuN10020N3

1)sloops3(tekcarB820101034

1)sloops2(tekcarB920101035

5niploopS330201036

5rehsaW20020W7

1)sloops3(rabediugdaerhT030101038

5yartloopS700111039

5noihsuC4103210301

5redlohloopS4403010311

2wercS40020L21

2rehsaW30010W31

2wercS10040S41

1)reppu(rabdaerhT4302010351

1tnioJ5009210361

4wercS20040S71

4tuN40010N81

1tekcarB8001110391

1rabediugdaerhT8103110302

1wercS30040S12

1)sloops2(rabediugdaerhT1301010322

1tekcarB9001110332

3wercS40040S42

9tuN50010N52

1)seloh5(rabediugdaerhT9103110362

1)seloh6(rabediugdaerhT4303110372

5elohediugdaerhT5403010382

1pacdoR7202210392

1

2

1

1

1

5

5

1

5

5

5

2

2

2

1

1

4

4

1

1

1

1

1

3

9

1

1

5

1

For Clutch Motor

For ES DD Motor

58High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.21Machine

SupportingComponents

1 3010103200 Mac 1)tes(wercsgnitroppusenih

4tuN80061S1032

4tloB71003S1033

8rehsaW920131024

4noihsucrebbuR030131025

4recapS080301036

4recapS130221037

1)mm6(yeknellA650131028

2draobgnitroppuS230101039

4wercS81003S10301

4noihsucrebbuR9202210311

2ediugniahceldaerT1402110321

13 S01011 S 4werc

8rehsaW9201310241

1

4

4

8

4

4

4

1

2

4

4

2

4

8

No. Part No. DescriptionQty.

For Clutch Motor

For ES DD Motor

59High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.22Parts for

522D-3xx-31522D-3xx-31E

1 301S11024 Screw 2

2 W01001 Washer 2

3 30112065 Fabric guide (right) 1

4 30112066 Fabric guide (left) 1

5 30109020 Fabric guide (left) 1

6 S01036 Screw 2

7 30109021 Fabric guide (right) 1

8 W01009 Washer 2

9 30112064 Bracket 1

10 S01011 Screw 2

No. Part No. DescriptionQty.

2

2

1

1

1

2

1

2

1

2

For Clutch Motor

For ES DD Motor

60High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-03

522D-3xx-03E

7.23

61High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-03

522D-3xx-03E

7.23 No. Part No. DescriptionQty.

1ylbmessarevoctnorF2020031

1wercS20002S1032

1niP30002S1033

2gnirpS200821034

2wercS20001S5

1)llams(revoctnorF0310036

2wercS11010S7

1draugcirbaF160211038

4wercS56010S01

1)revoctnorf(etalpyrailixuA0602110311

2rehsaW40010W21

1Tape binder bracket assembly008602110331

1Tape binder bracket9109010341

2wercS12011S10351

1tloB90020L61

1Tape binder bracket base2602110371

1rehsaW3602110381

19 S01011 S 2werc

1reel discepaT9101110342

1rehsaW9208210352

1Tape reel disc post (upper)0603010362

1Tape reel disc post (lower)1603010372

1wercS20090S82

3Tape reel guide stand9401010392

4wercS02003S10303

4tuN50010N13

2rabediugepaT8402010323

4tekcarbediugepaT0501010333

1wercS40040S43

1rabtekcarbediugepaT3203110353

1tekcarB0201110363

1

1

1

2

2

1

2

1

4

1

2

1

1

2

1

1

1

2

1

1

1

1

1

3

4

4

2

4

1

1

1

For Clutch Motor

For ES DD Motor

62High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-09

522D-3xx-09E (1)

7.24

63High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.24Parts for

522D-3xx-09522D-3xx-09E (1)

No. Part No. DescriptionQty.

1)tfel(revocdeB1740031

1Cloth plate assembly3020032

1wercS40002S1033

1niP5002S1034

2gnirpS200821035

24x3MwercS10001S6

1ylbmessarevoctnorF2410037

1wercS2002S1038

1niP3002S1039

2gnirpS2008210301

26x5MwercS60001S11

1noihsuC5102210321

1)llams(revoctnorF5402110331

47x4MwercS10010S41

1tekcarB6402110351

16 S01011 S 101x5Mwerc

1tfahS3602110371

1niP0106210381

15x5MwercS20001S91

1reppotS7402110302

1gnihsuB003004210312

1gnirpS4207210322

1gulP0302210332

1ediugcirbaF4402110342

2rehsaW40010W62

1ylbmessa

ylbmessa

tfahsknarC9402010372

1gnihsuB3003010382

26x5MwercS60001S92

1thgiewecnalaB2009010303

25.7x3MwercS90010S13

1gnir-O10010023

1

1

1

1

2

2

1

1

1

2

2

1

1

4

1

1

1

1

1

1

1

1

1

1

2Screw301S1102052 2

2

1

1

2

1

2

1

For Clutch Motor

For ES DD Motor

64High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-09

522D-3xx-09E (2)

7.25

65High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-09

522D-3xx-09E (2)

7.25 No. Part No. DescriptionQty.

11

12

13

14

15

16

17

18

19

101

111

121

331

141

15 1

161

771

181

191

102

112

122

432

442

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

7

1

1

1

1

1

4

4

30117002 Needle guard (rear)

3011700600 Needle guard (rear) bracket assembly

S05003 Screw M5x10

W02001 Washer

S01002 Screw M4x6.5

30102037 Shaft

30128035 Washer

H05013 Snap ring

30106003 Link assembly

S10002 Screw M5x5

30101036 Bracket

301S11016 Screw

S01004 Screw M4x7.8

30117003 Needle guard (front)

S01012 Screw M2.5x4

30111013 Waste chute (top)

301S30019 Screw

30112048 Waste chute bracket

30103046 Bushing

3011101400 Waste chute assembly (lower)

30111014 Waste chute (lower A)

30111015 Waste chute (lower B)

30128036 Washer

S01005 Screw M4x10

For Clutch Motor

For ES DD Motor

66High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-09

522D-3xx-09E (3)

7.26

67High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-09

522D-3xx-09E (3)

7.26 No. Part No. DescriptionQty.

1ylbmessacirtneccE900011031

26x5MwercS60001S2

1ylbmessanoitcennoC00600501033

431x5.3MwercS80010S4

18x4MwercS01010S5

1knarC700401036

2wercS10021S1037

1niP300621038

1ylbmessanoitcennoC900501039

231x5.3MwercS80010S01

1tfahS8302010311

1rehsaW8008210321

1Snap ring10050H31

1llaB9009020341

1kciwliO1003250251

3tleF1003210361

1laesliO9102210371

1ylbmessareveL8204010381

141x5MwercS40050S91

1tekcarB9402110302

45.4x3MwercS60010S12

1kciwliO5103210322

3kcolB9302010332

1tleF8003210342

14x3MwercS20021S62

1ylbmessatekcarB000401010372

2gniraebeldeeN5803010382

1tfahS0402010392

23.61x6MwercS91050S03

1gnirpS2207210313

1ralloC6008010323

1wercS80041S90233

1Snap ring31050H43

1rehsaW6208210353

1ylbmessarevelefinkreppU7301010363

1wercS30001S73

1)reppu(efinK1009110383

1wercS71011S10393

1)rewol(redlohefinK9301010304

1wercS52011S10314

1)rewol(efinK2009110324

1pmalcefinkrewoL8301010334

101x5MwercS11010S44

1wercS12003S10354

1ediuG1502110364

1ylbmessatekcarB0401010374

1draugpihC0502110384

1

2

1

4

1

1

2

1

1

2

1

1

1

1

1

3

1

1

1

1

4

1

3

1

1

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

For Clutch Motor

For ES DD Motor

68High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-08 /-09

522D-3xx-08E /-09E (1)

7.27

69High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

7.27Parts for

522D-3xx-08 /-09522D-3xx-08E /-09E (1)

No. Part No. DescriptionQty.

1ylbmessadnatsleeR00140201031

1tekcarB740301032

1doR240201033

1tuN10020N4

1tekcarB800111035

152x4MwercS30040S6

4tuN50010N7

351x4MwercS40040S8

1pacdoR720221039

1tfahS3402010301

2ralloC8403010311

28x4MwercS86010S21

2ediugleeR4603010331

1tekcarB9001110341

1doR0203110351

3wercS22003S10361

1

1

1

1

1

1

4

3

1

1

2

2

2

1

1

3

For Clutch Motor

For ES DD Motor

70High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-08 / -09

522D-3xx-08E / -09E (2)

7.28

71High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-08 / -09

522D-3xx-08E / -09E (2)

7.28 No. Part No. DescriptionQty.

2niP80030P1

1ylbmessanoitcennoccirtneccE00510501032

1tfahS940301033

1ylbmessacirtneccE050301034

5 3010501900 Clutch driving rod connection assembly 1

25.51x4MwercS50040S6

35x5MwercS20001S7

1dutsllaB150301038

1gnihsuB250301039

1gniraebeldeeN41070B01

1ylbmessaknarC001401010311

1rotacidnI2502110321

1rehsaW7208210331

1Screw stud pin21002S10341

1tunyflrettuB90061S10351

16 30101041 1knarC

1wercS32003S10371

1etalpteS3502110381

25x3MwercS60010S91

6wercS91011S10302

1ylbmessahctulC003503010312

2hctulC2401010322

6niP1106210332

6ylbmessaediuG4502110342

21gnirpS3207210352

1eveelS3503010362

35x57.0x6MwercS30001S72

1gnihsuB4503010382

1etalppotS3401010392

1gniraeB60040B03

1niP2106210313

2rehsaW10010W23

1rehsaW10010W33

1wercS61011S10243

1ylbmessarevoC007101110353

1Belt cover assembly006101110363

1Belt cover6101110373

1revoC7101110383

201x4MwercS50010S93

1rekcitS6007310304

2

1

1

1

1

2

3

1

1

1

1

1

1

1

1

1

1

1

2

6

1

2

6

6

12

1

3

1

1

1

1

2

1

1

1

1

1

1

2

1

For Clutch Motor

For ES DD Motor

72High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-08 / -09

522D-3xx-08E / -09E (3)

7.29

73High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-08 / -09

522D-3xx-08E / -09E (3)

7.29 No. Part No. DescriptionQty.

1ylbmessaediugecaL00440301031

1ylbmessaesabdeefcitsalE00540101032

1ylbmessatekcarB4410033

2gnihsuB550301034

1tekcarB3410035

43.61x6MtloB91050S6

1ylbmessarelloR00750301037

63x3MwercS50001S8

1relloR950301039

1tfahS5402010301

2Guide bracket8109010311

45x5MwercS20001S21

1tfahS6402010331

2rehsaW30010W41

1reveL9502110351

16 S01015 S 25x3Mwerc

1wercS72003S10371

1tuN11061S10381

1gnirpS4207210391

1tfahS3106210302

1Snap ring30050H12

1ediuG5502110322

1ediugecaL2203110332

25.6x4MwercS20010S42

2e bracketdiuG01061S10352

2wercS81011S10362

28.7x4MwercS40010S72

1reppotS8208210382

28.7x4MwercS40010S92

1tekcarB006502110303

1g washernirpS0208210313

101x4MtloB94050S23

1tuN10010N33

1)tfel(ediugecaL7105010343

2rehsaW40010W53

1)thgir(ediugecaL8105010363

2wercS52003S10373

1ylbmessadraugpu-ekatdaerhT003802110383

1draugpu-ekatdaerhT3802110393

1draugregniF4802110304

47x4MwercS10010S14

4rehsaW10010W24

1tekcarB7808110334

1ylbmessatfahS004403010344

1tfahS4403010354

1rehsaW8008210364

1Snap ring10050H74

2wercS02011S10384

1ediugecaL1203110394

1tekcarB8502110305

1

1

1

2

1

4

1

6

1

1

2

4

1

2

1

2

1

1

1

1

1

1

1

2

2

2

2

1

2

1

1

1

1

1

2

1

2

1

1

1

4

4

1

1

1

1

1

2

1

1

For Clutch Motor

For ES DD Motor

74High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

Parts for522D-3xx-01H

522D-3xx-01HE

7.30Looper Mechanism

1tfahS150201031

1laesliO800221032

1ylbmessaredloHrepooL210401033

1wercS40010S4

1wercS40050S5

1rehsaW10020W6

1ylbmessaknarC410401037

1wercS21010S8

1wercS92003S1039

1

1

1

1

1

1

1

1

1

No. Part No. DescriptionQty.

For Clutch Motor

For ES DD Motor

75High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

MachineAccessories

7.31

1Oil Pouch (750ml)1 J910750-001

1reliO830131022

1lennufliO930131023

2reniatnocenociliS830131024

1srezeewT150131025

1)mm5.1(yeknellA700131036

1)mm0.2(yeknellA640131027

1)mm0.3(yeknellA010131038

1)mm0.4(yeknellA210131039

1)mm0.5(yeknellA7401310201

1)mm0.6(yeknellA6501310211

1)mm0.8(yeknellA9001310321

1)egral(revirdwercS2001310131

2)muidem(revirdwercS3001310141

1)llams(revirdwercS4001310151

2)mm5.1(revirdyeknellA4401310261

1n assemblyiahC8101310371

1revoctsuDIP07042-00581

1eldeeN60-156391

1retliF1006310202

1)mm9~7(yekhcnerW5001310312

1)mm01~8(yekhcnerW6001310322

1)llams(tlebgnimiT5005310332

2wercS50001S52

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

2

1

1

1

1

1

1

1

2

No. Part No. DescriptionQty.

For Clutch Motor

For ES DD Motor

76High Speed Flat Bed Interlock Sewing Machine | Instruction Manual and Parts List

8Model522D

NeedleGauge[mm]

NeedleHolder

Needle Plate Main Feed Dog DifferentialFeed Dog

5.6 30134001 301150023011400700

6.4 30134002 30115003

5.6 30134001 3011500630114006 30114005

6.4 30134002 30115007

5.6 30134001 30115002

30114004 30114003

6.4 30134002 30115003

5.6 30134001 30115004

6.4 30134002 30115005

5.6 30134003 301150083011400700

3011400700

6.4 30134005 30115011

5.6 30134001 301150023011400700

6.4 30134002 30115003

Model522D

Presser Foot Looper FrontNeedleGuard

Rear Needle Guard

Spreader Needle

30116013003011700900 30117002 30117005

3651-06

3011601400

301160053011700900 30117002 30117005

30116006

301160033011700900 30117002 30117005

30116004

301160033011700900 30117002 30117005

30116004

301160073011700900 30117002 30117005

30116017

30116013003011700900 30117002 30117005

3011601400

3xx-31 / -31E

3xx-03 / -03E

3xx-08 / -08E

3xx-09 / -09E

3xx-01H / -01HE

3xx-41 / 41E

3xx-31 / -31E

3xx-03 / -03E

3xx-08 / -08E

3xx-09/-09E

3xx-01H / -01HE

3xx-41 / -41E

Gauge Parts List

P/N

364

343-

001

Rev

1 -

Ju

n.2

012

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