PUMA TT2100SYY PUMA TT1300SY/SYY - Syracuse Supply

PUMA TT2100SYY / SYYBPUMA TT1300SY / SYYPUMA TT1300SYB / SYYB

PUMA TT2100SYYPUMA TT1300SY/SYYHigh productivity 5, 6, 8, 10inch 2spindle 2turret with Y axis Turning center

PUMA TT2100SYY PUMA TT1300SY/SYYPUMA TT2100SYY, TT1300SY/SYY are 42~81mm (5 to 10inch) bar capacity high productivity horizontal turning center equipped with twin opposed spindles and upper / lower turrets with Y-axis. The left and right spindles can process work pieces independently to achieve excellent productivity. The work pieces processed by the left and right spindles are discharged via an automatic system. The PUMA TT Series has become one of DOOSAN’s bestselling products and is favored by customers all around the world.

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed Information

Options

Applications

Capacity Diagram

Specifications

Customer SupportService

PUMA TT2100SYY PUMA TT1300SY/SYY

02 /

Contents

02 Product Overview

Basic Information

04 Basic Structure08 Line-up / Processing


11 Standard / Optional Specifications

14 Applications16 Capacity Diagram24 Machine / NC Unit Specifications

26 Customer Support Service

Sample

03 02 /

Productivity doubled with the adoption of upper and lower turret wih Y axis and left and right spindle.

The left and right spindles and the upper and

lower turrets operate independently to double

the machine’s productivity.

Lower Y axis increased the productivity 20%

more than having only upper Y-axis

Various size from 42mm~81mm for Bar capacity.

5, 6, 8, 10inch chuck size and 42~81mm

bar capacity offer various range to choice

the automation machine for customer.

Equipped with an advanced finished-part automatic unloader system for both spindles!

The left and right spindles are equipped

with independent upgraded part catcher and

unloader systems provide a fully automated

manufacturing system.

Especially parts unloader system enhanced 33% higher productivity than previous model.

Product overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


With the adoption of two opposing spindles and upper / lower turrets, the Puma TT Series can cut both first and second operations simultaneously. Furthermore, the axis travel system, which is designed with high rigidity roller guide ways and fast federate of 40m/min, provides a high level of thermal stability.

One machine, Two Processes

Designed as a wide-rib torque-tube structure to prevent twisting and deformation.

Two opposing spindles and upper and lower turrets installed on one machine


Feed Axes Constitution

High productivity is achieved with a process-intensive structure comprising opposing types of spindles and upper and lower turrets.

All axes equipped with roller LM guide ways for increased rigidity and high speed, there by providing maximum productivity.

Basic Structure

Description Unit PUMA TT2100SYY PUMA TT1300SY / SYY

Travel distance

X1, X2 axes mm (inch) X1 : 165 (6.5) / X2: 165 (6.5) X1 : 135 (5.3) / X2 : 135 (5.3) (PUMA TT1300SYY)X1 : 135 (5.3) / X2 : 150 (5.9) (PUMA TT1300SY)

Z1, Z2 axes mm (inch) Z1 : 700 (27.6) / Z2: 700 (27.6) Z1 : 530 (20.9) / Z2: 530(20.9)

Y axis mm (inch) 100 (±50) (3.9 (±2.0)) 80(±40) (3.1(±1.6))

A axis mm (inch) 730 (28.7) 540 (21.3)

Rapid traverse rate

X1, X2 axes m/min (ipm) 30 (1181.1)

Z1, Z2 axes m/min (ipm) 40 (1574.8)

Y axis m/min (ipm) 15 (590.6)

A axis m/min (ipm) 40 (1574.8)

LM Guide

high rigidity / high speed structure with roller LM guides

Ball Screw

The effects of changes of temperature on the travel system have been minimized with the optimized low friction balls crew design.

05 04 /

C1 aixs C2 aixs

A aixs

Z1 aixs

Z2 aixs

Y2 aixs

X2 aixsY1 aixs

X1 aixs

Spindle High rigid low vibration belt spindle design applied taper roller and 2 angular bearing enhance the reliability for spindle. Best torque and power give us the best experience with high performance of cutting.

C axis AccuracyThe positioning and repeatability accuracy of the C axis has been enhanced by high level ofC-axis detecting sensor and applying advanced skill of DOOSAN MACHINE TOOLS.

Polar coordinate interpolation Cylindrical interpolation

C-axis C-axis

X-axisZ-axis

Left spindle

Right spindle

(164.6 ft-lbs)

Max spindle power and torque for left spindleMax spindle speed

PUMA TT1300SY/SYY

6000 r/minPUMA TT2100SYY

5000 r/min(68.6 ft-lbs)

PUMA TT1300SY/SYY

11/7.5 kW

93 N.m

(14.8/7.4 Hp)

PUMA TT2100SYY

25/15 kW

223 N.m

(33.5/20.1 Hp)

PUMA TT1300SYYB

15/11 kW

116 N.m

(20.1/10.1 Hp)

(85.6 ft-lbs)

PUMA TT2100SYYB

22/18.5 kW

244 N.m

(29.5/24.8 Hp)

(180.1 ft-lbs)


Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


Turret with increased speed and rigidity

The upper and lower turrets double machine productivity by allowing independent, simultaneous operation.

Features stronger and faster turrets; upgraded servo motors for faster and more accurate tool rotation; and a stabilized structure for higher productivity and heavier-cutting capability.

Turret

Turret indexing time (1 face)

0.12s

No. of tool station (the same for the upper and lower turrets)

12station

No. of index positions(the same for the upper and lower turrets)

24index position

Turret with Upgraded Speed and Rigidity

The new turret has passed stricter speed and side loading tests. In addition, the cross-roller bearing reduces backlash and improves accuracy due to improved rigidity. Indexing time has been reduced by 20-30% compared with previous models.

Rotary Tool Structure Highly Resistant to Thermal Error

The milling turret including rotary tools features a BMT design standard for higher rigidity. In addition, the minimization of thermal error due to oil and air lubrication of the rotary tools delivers the best milling, drilling and tapping performance in its class.

10%Reduced non-cutting time

Higher indexing speed

Improved accuracy

0706 /


Rotary tools can be selected for milling, tapping and drilling, while Y axis can be used for cutting slanting or curved surfaces.A process-intensive turning center capable of conducting multiple processes, further widening the choices of machining processes.

Diverse Line-upLarge capability

Product overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications



ㅡ

Variation, processing PUMA TT1300 / 2100SYY Max turning Capa.

Multi tasking with Right /Left spindle and Upper /Lower turret optimizes productivity.

Cutting Concept Long shaft machining concept by synchronising the rotation of both spindles

PUMA TT Series turning centers can double the user’s productivity by holding long workpieces securely with synchronized control of the left and right spindles and simultaneous cutting with the upper and lower turrets.

Turning at the same position is carried out with the upper and lower turrets simultaneously.

Different cutting processes can be carried out on a single work piece with the upper and lower turrets simultaneously.

Max

. tur

ning

dia

Max

. tur

ning

dia

Max. turning length

PATH1 PATH2

Max. turning length

Y-axis Milling

Wide variety of multi axis milling cycles can be achieved using the Y axis.

Y1/Y2-axis rapid traverse

15 m/min

PUMA TT2100SYY

100 (±50) mm

PUMA TT1300SY/SYY

80 (±40) mm

(3.9 (±2.0) inch)

(3.1 (±1.6) inch)

(590.6 ipm)

Y1/Y2-axis stroke

Groove finish cutting using the Y-axis

Y axis

X axisMulti-face cutting

Y axis

X axis

Y & X axes circular interpolation

X1 +Y axis

Milling in an eccentric position

Y axis

X axis

09 08 /

Max turning diameter/ length for each path

PUMA TT1300SY/SYY PUMA TT2100SYY

Ø175 / 120 mm Ø230 / 230 mm(Ø6.9 / 4.7 inch) (Ø9.1 / 9.1 inch)

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


one machine, two parts concept (same process, same cutting)

PUMA TT Series turning centers double the user’s productivity thanks to the independent yet simultaneous operation of the left and right spindles and the upper and lower turrets.

First process Part transfer Second processRear side cutting with the right spindle(First process have being cutting with left spindle)

Cutting with the left spindle Synchronized rotation and parts feed using the left and right spindles

Complex machining with left and right hand spindles, upper and lower turrets

Upper / Lower turret simultaneously machining with left spindle

Upper / Lower turret simultaneously machining with right spindle

Gear hobbing and polygon turning

Internal slotting operation

Left spindle Right spindle

first process and second process simultaneously machining conceptit can time milled features from spindle to spindle (example : bolt hole pattern on right spindle to a keyway machined from the left spindle)


10 /

Standard / Optional Specifications ● Standard ◦ Optional X N/A

Various options are available to satisfy all the customers’ requirements.

*For further details of the range of options, please contact Doosan.

NO Description Features PUMA TT2100SYY

PUMA TT2100SYYB

PUMA TT1300SY/

SYY

PUMA TT1300SYB/

SYYB

1 Chuck (Left) 135 mm (5 inch) X X ◦ X

165 mm (6 inch / TT1300SYYB : 170 mm) X X ◦ ◦

210 mm (8 inch) ◦ X X X

254 mm (10 inch) X ◦ X X

2 None ● ● ● ●

3 Chuck (Right) 135 mm (5 inch) X X ● ●

165 mm (6 inch) X X ◦ ◦

210 mm (8 inch) ● ● X X

254 mm (10 inch) X X X X

4 None ◦ ◦ ◦ ◦

5 Jaws (Left / Right)

Soft Jaws ● ● ● ●

6 Hardened & Ground Hard Jaws ◦ ◦ ◦ ◦

7 Chucking option Dual Pressure Chucking ◦ ◦ ◦ ◦

9 Chuck Clamp Confirmation ◦ ◦ ◦ ◦

10 Tailstock Tail Center For Turret ◦ ◦ ◦ ◦

11 Coolant Pump (60 / 50Hz)

4.5 Bar ● ● ● ●

12 Power Up(7/10/14.5/28/70 Bar) ◦ ◦ ◦ ◦

13 Coolant options Oil Skimmer ◦ ◦ ◦ ◦

14 Coolant Pressure Switch ◦ ◦ ◦ ◦

15 Coolant level switch : Sensing level - Low ◦ ◦ ◦ ◦

16 Cooling Flow Switch ◦ ◦ ◦ ◦

17 High Coolant Interface ◦ ◦ ◦ ◦

18 Chuck Coolant (Left/Right) ◦ ◦ ◦ ◦

19 TSC For Spindle (Left/Right) ◦ ◦ ◦ ◦

20 Coolant Gun ◦ ◦ ◦ ◦

21 Chip processing options

Chip Conveyor_Side Type ◦ ◦ ◦ ◦

22 Chip Conveyor_Rare Type ◦ ◦ ◦ ◦

23 Chip Bucket ◦ ◦ ◦ ◦

24 Air Blow (Left/Right) ◦ ◦ ◦ ◦

25 Mist Collector ◦ ◦ ◦ ◦

26 Precision enhanced option

Thermal compensation function(sensor type)

◦ ◦ ◦ ◦

27 Coolant Chiller ◦ ◦ ◦ ◦

28 Linear Scale (X1,X2,Z1,Z2,Y1,Y2) ◦ ◦ ◦ ◦

28 Measurement & Automation

Tool Setter(Manual / Auto) ◦ ◦ ◦ ◦

29 Parts Catcher And Box ◦ ◦ ◦ ◦

30 Parts Unloader And Conveyor ◦ ◦ ◦ ◦

31 Work Ejector ◦ ◦ ◦ ◦

32 Parts unloader operating while main spindle cutting(Real time customer macro)

◦ ◦ ◦ ◦

33 Auto Door ◦ ◦ ◦ ◦

34 Cut-Off Confirmation ◦ ◦ ◦ ◦

35 Work/Tool Counter ◦ ◦ ◦ ◦

36 Robot Interface (PMC I/O, Profibus) ◦ ◦ ◦ ◦

37 Bar Feeder Interface ◦ ◦ ◦ ◦

38 Optional devices Tool Load Monitoring ◦ ◦ ◦ ◦

39 Signal Tower ◦ ◦ ◦ ◦

40 Air Gun ◦ ◦ ◦ ◦

41 Air Conditioner For Electric Cabinet ◦ ◦ ◦ ◦

42 Light For Electric Cabinet ◦ ◦ ◦ ◦

43 Extra M-Code (4ea) ◦ ◦ ◦ ◦

44 Auto Power Off ◦ ◦ ◦ ◦

45 Quick change tooling(CAPTO) ◦ ◦ ◦ ◦

11 10 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


Chip Conveyor (right side)

The chip conveyor boasts excellent chip disposal performance, a stable design, and superior operation and maintenance convenience. Users can select the optimal type for specific requirements to improve the efficiency of their work space.

Peripheral equipments

Name Hinged belt Magnetic scrapper Drum filter (single type) Drum filter (double type)

Application Steel Cast steel, iron CastSteel, cast, nonferrous metals

Features

- General use- Suitable for steel works producing 30 mm chips or longer

- Easy-to-understand manual- Chips are scraped up and discharged

- Suitable for sludge- Suitable for nonferrous metals

- Suitable for long and short chips- Cooling water filtering function

Shape

Optional devices

Coolant Chiller (recommended)

A detachable-type coolant chiller is recommended to control temperature and minimize thermal error.

70 Bar High Pressure Coolant

70 bar high pressure coolant suitable for high productivity.

Quick change CAPTO

The Quick Change Tool system simplifies tool change operation. Recommended for users who need to change tools frequently or reduce the set-up time.

Coolant chiller

Coolant tank

Auto tool setter Coolant Blower Singnal tower Collet Chuck

Work EjectorID/OD Special Holder(Each turret 12ea/Tool 24ea)

Milling Special Holder(Each turret 12ea/Tool 24ea)


Parts Conveyor

Finished workpieces are transferred to the indexable output belt conveyor which discharges them to a receiving container.

Right Spindle Parts Unloader and Work Ejector

Work processed by the right spindle is delivered to the parts unloader by the work ejector and then discharged to the parts conveyor.

Left Spindle Parts Catcher

Single operation part produced on the left spindle, or bar remnant can be ejected into the bucket.

(2.6 inch)

(5.9 inch)

(6.6 lb)

(2.0 inch)

(3.9 inch)

(3.5 lb)

Maximum material size for unloader / conveyor system

Max. work diameter

ø65 mm

Max. work length

150 mm Max. work weight

3kg

PUMA TT2100SYY

Max. work diameter

ø51 mm

Max. work length


1.6kg

PUMA TT1300SYY

1312 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


Real time custom macro function

During operation of the parts unloader of the right spindle, this function allows the lower turret to conduct the cutting operation for the left spindle. This function also further improves the productivity.


Upper turret

Lower turret

DOOSAN Fanuc i Plus

DOOSAN Fanuc i Plus is optimized for maximizing customer productivity and convenience.

DOOSAN Fanuc i Plus 15 inch color display Intuitive and user-friendly design

USB & PCMCIA card QWERTY keyboard EZ-guide i standard Ergonimic operator panel 2MB Memory Hot key

15 inch screen + New OP

DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.

iHMI Touch screen

iHMI provides an intuitive interface that utilizes a touch screen for quick and easy operation

Variety of applications Providing various applications related to PLANNING, MACHINING, IMPROVEMENT, and UTILITY for customer convenience.


A cutting program is automatically created with the entered values.

Example programming

Cutting shape

Automatic creation of cutting program

O7000 (SAMPLE PROGRAM) ;∤∤∤M3 S1500 ;G0 X50. Y125. ;G0 Z30. ;G1040 T0.5 J3. H0.2 K0.5 ∤∤∤ ;G1020 H120. V50. U37. W68. ∤∤∤ ;G0 Z80. ;M5 ;

Enter the dimensions of the shape.

EZ-Guide i screen

Parts unloader maintenance and service screen

Convenience of Maintenance and Service

The condition and service procedures of the sensors are provided for easy maintenance and servicing of major units.

Tool monitoring screen

Tool Load Monitoring Function

During cutting operation, abnormal load caused by wear or damage of the tool is detected and an alarm is triggered to prevent further damage.

EZ-Guide i

Using the DOOSAN EZ-Guide i, users can create a cutting program for any desired shape, including patterns, by entering figures only.

Easy Operation Package

Doosan's Easy Operation Package (EOP) supports the user with functions relating to tool data, error diagnostics, set up and machine monitoring.

15 14 /

Spindle speed : r/min

PUMA TT2100SYY PUMA TT2100SYYB

PUMA TT1300SY/SYY PUMA TT1300SYYB

223 (164.6)

134 (98.9)165 (121.8)

S3 25%S2 10min, S3 60%S1 Cont.

S3 25%S2 30min, S3 60%

S1 Cont.

1071500 3214 50004286

100

200

350

10

50

18.6 (24.9) 15 (20.1) 11(14.8) 10 (13.4)

35 (46.9)

20 (26.8)

5

1

400

100 10

40

5

1

200

10500

50

861 35003444

21.6 (29.0) 22(29.5) 20 (26.8) 18 (24.1) 18.5 (24.8)

S2 30min S3 60%S1 Cont.205 (151.3) S1 Cont.

244 (180.1) S2 30min, S3 60%

8.7 (11.7) 9 (12.1)

6.2 (8.3)

15 (20.1)

11 (14.8)

7.5 (10.1)

100

50

50 1

5

10

1234 600037014934

116 (85.6)

85 (62.7)

58 (42.8)

S3 15%

S2 30min, S3 60%

S1 Cont.

S3 15%

S2 30min, S3 60%

S1 Cont.

100

10 1500 1000

5

10

1125 3376 6000

S3 25%

S3 60%, S2 30min

S1 Cont.

93 (68.6) 64 (47.2)

47 (34.7)

S3 25%

S3 60%, S2 30min

S1 Cont.

7.5 (10.1)

11 (14.8)

5.5 (7.4) O

utpu

t : k

W (H

p)

Torq

ue :

N. m

(ft-l

bs)


Out

put :

kW

(Hp)

Torq

ue :

N. m

(ft-l

bs)


Out

put :

kW

(Hp)

Torq

ue :

N. m

(ft-l

bs)


Out

put :

kW

(Hp)

Torq

ue :

N. m

(ft-l

bs)


Spindle Power-Torque Diagram

Rotary tool

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


PUMA TT1300SY/SYY : 6000 r/min PUMA TT1300SY/SYY : 10000 r/min

PUMA TT2100SYY

Spindle speed : r/min Spindle speed : r/min

23.5 (17.3) 3.7 (5.0) 3.7 (5.0)

2.2 (3.0)

1.0

0.10.1 11

1.00.9 (1.2) 1.1 (1.5) 1.1 (1.5)

7 (5.2)

23.5 (17.3)

7 (5.2)

S2 10minS3 25%

S2 10minS3 25%

S2 10minS3 25%

Cont.

S2 10minS3 25%

Cont.

Cont.Cont.10

100

10

100 10

15001500 6000 8000 10000*100

23.5 (17.3) 3.7 (5.0) 3.7 (5.0)

2.2 (3.0)

1.0

0.10.1 11

1.00.9 (1.2) 1.1 (1.5) 1.1 (1.5)

7 (5.2)

23.5 (17.3)

7 (5.2)

S2 10minS3 25%

S2 10minS3 25%

S2 10minS3 25%

Cont.

S2 10minS3 25%

Cont.

Cont.Cont.10

100

10

100 10

15001500 6000 8000 10000*100

47.7 (35.2) 50 (36.9) 7.5 (10.1)

5 (6.7)

1.5 (2.0) 16.9 (12.5) 14.3 (10.6)

2.9 (2.1)

5min

S1 Cont.

5min

S1 Cont.

1001

110

10100

8501500 5000

Out

put :

kW

(Hp)

Out

put :

kW

(Hp)

Torq

ue :

N. m

(ft-l

bs)

Out

put :

kW

(Hp)

Torq

ue :

N. m

(ft-l

bs)

Torq

ue :

N. m

(ft-l

bs)

*Special milling holder are required


16 /

External Dimensions

PUMA TT2100SYY

* Some peripheral equipment can be placed in other places

Unit : mm (inch)

Top View

Front View

3307 (130.2)

3880 (152.8) 55.4 (2.2)

1200

(47.

2) 22

50 (8

8.6)

41

0 (1

6.1)

10

00 (3

9.4)

410

(16.

1)

1000

(32.

0)

2657

(104

.6)

2530

(99.

6)

2334

.6 (9

1.9)

1050

(41.

3)

1200

(47.

2)

750

(29.

5)

4675 (184.1)

2353.5 (92.7)

1958 (77.1) 2135 (84.1) 3171 (124.8) 1440 (56.7) 1412 (55.6)

665 (32.0) 695 (32.0) 455.3

(17.9)

218.5

1049 (41.3) 2122 (83.5)

4912 (193.4) 900 (35.4)

(32) (1.3)

(380L) (32.0L)

(380L) (32.0L)

931 (36.7) 854 (33.6)

850 (33.5)

MIST COLLECTOR

PARTS CATCHER BOX

SPINDLE NOSE

(DOOR OPEN SPACE)

(AUTO DOOR OPEN SPACE)

AUTO DOOR AIR CONDITIONER

PARTS CONVEYOR

SIDE DISPOSAL CHIP CONVEYOR

REART DISPOSAL CHIP CONVEYOR

(SPACE FOR DISCHARGING COOLANT TANK & CHIP CONVEYOR)

COOLANT GUN

(SPACE FOR DISCHARGING COOLANT TANK)

CHIP BUCKET

CHIP BUCKET

SPINDLE CENTER

SPINDLE CENTER

(TT2100SYYB)

(MAINTENANCE SPACE)

1368 (53.9) 1028 (40.5) 2279 (89.7) 507 (20.0)

17 16 /

External Dimensions

PUMA TT1300SY/SYY


Unit : mm (inch)

Top View

Front View

2901 (114.2)

3405 (134.1) 78 (3.1)

1160

(45.

7)

2070

(81.

5)

410

(16.

1)

1000

(39.

4)

750

(29.

5)

4292 (169.0) 4527 (178.2) 900 (35.4)

(27) (1.1)

(380L)(15.0L)

731 (28.8) 655 (25.8)

650 (25.6)

MIST COLLECTOR

SPINDLE NOSE

(DOOR OPEN SPACE)

(AUTO DOOR OPEN SPACE)

AUTO DOOR AIR CONDITIONER

PARTS CONVEYOR

SIDE DISPOSAL CHIP CONVEYOR

CHIP BUCKET

SPINDLE CENTER

(TT1300SYYB)

(MAINTENANCE SPACE)

1391 (54.8) 943 (37.1) 1958 (77.1) 512

(20.2)

410

(16.

1)

1036

(40.

8)

2477

(97.

5)

2379

(93.

7)

2183

.6 (8

6.0)

910

(35.

8)

1160

(45.

7)

2293.5 (90.3)

1753 (69.0) 3350 (131.9) 2105(82.9) 1535 (60.4) 342.9 (13.5) 695 (27.4)

188.5 (7.4) 792 (31.2) 1410 (55.5)

1240 (48.8) 2110 (83.1)

(380L)(15.0L)

PARTS CATCHER BOX

REART DISPOSAL CHIP CONVEYOR

(SPACE FOR DISCHARGING COOLANT TANK & CHIP CONVEYOR)

(SPACE FOR DISCHARGING COOLANT TANK)

CHIP BUCKET

SPINDLE CENTER

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications



18 /

PUMA TT2100SYYUnit : mm (inch)

(5)

(1)

(1)

(7)

(2)

(2)

(2)

(2)

(2)

(1)(2)

(2)(1)

(1)

(1)

(2)

UPPER TURRETBMT 55P

TURNING TOOL

OD, FACE, CUT-OFF

SINGLE OD TOOL HOLDER

DOUBLE OD TOOL HOLDER

(BOTH SIDE)


FACE TOOL HOLDER

CUT-OFF TOOL HOLDER

SINGLE ID TOOL HOLDER

TRIPLE ID TOOL HOLDER

OD/ID TOOL HOLDER

ID HOLDER

OD/ID HOLDER

ROTARY TOOL

PLUG

LOWER TURRETBMT 55P

STRAIGHT MILLING HEAD FOR SIDE CUTTING

HOLDER COVERFOR U-DRILL

ø10 x H25 ø12 x H25ø16 x H25 ø20 x H25

ø10 x H25 ø12 x H25ø16 x H25 ø20 x H25

BORING BAR SLEEVES

BORING BAR SLEEVES

ANGULAR MILLING HEADFOR FACE CUTTING

DUMMY PLUG

CUTTING TOOL

BORING BAR SLEEVES

BORING BAR

U-DRILL

DRILL

LIVE CENTER(MT#3)

U-DRILL SLEEVES

OD TOOL

COLLET CHUCK

MILLING ARBOR ADAPTER

MILLING COLLET (ER25)

(ø3 ~ø16)

WELDON ADAPTER(ID16)

ø10 - H32ø16 - H32ø25 - H32

ø20 - H32ø25 - H32

DRILL SOCKETMT NO.1MT NO.2MT NO.3

ø12 - H32ø20 - H32

OD TOOL( 20)

( 20)

( 20)

Tooling System

Standard

19 18 /

Tooling System

PUMA TT1300SY/SYYUnit : mm (inch)

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications



20 /

(5)

(1)

(1)

(7)

(2)

(2)

(2) (2)

(2)(1)

(1)

(1)

(2)

UPPER TURRETBMT 45P

OD HOLDER



(BOTH SIDE)


FACE TOOL HOLDER

CUT-OFF TOOL HOLDER


LIVE CENTERHOLDER

ID HOLDER

ROTARY TOOL

PLUG

LOWER TURRETBMT 45P




DUMMY PLUG

CUTTING TOOL

BORING BAR

U-DRILL

DRILL

LIVE CENTER(MT#3)

U-DRILL SLEEVES

COLLET CHUCK



MT NO.1MT NO.2

ø10 - H25 ø12 - H25

OD TOOL( 20)

( 20)

(2)

DOUBLE ID TOOL HOLDER (2)

DRILL SOCKET

BORING BAR SLEEVES

ø16 - H25 ø20 - H25

ø10 - H25 ø12 - H25ø16 - H25 ø20 - H25

LIVE CENTER HOLDER

DRILL SOCKET


(ø2 ~ø13)

Standard

Tool Interference Diagram

PUMA TT2100SYY

PUMA TT1300SY/SYY

Unit : mm (inch)

Unit : mm (inch)

Double OD Tool HolderTriple ID Tool Holder

Double OD Tool Holder(B)

ø25(Boring Bar Dia.)(ø1.0)

ø230(Max. turning Dia.) (ø9.3)

ø583(Max. Swing Dia.)(ø23.0)

Max. 16 (0.6)

57(2.2)

68(2.7)

ø32(Boring Bar Dia.) (ø1.3)

165 (6.5) 165 (6.5) (X1-axis Travel)

103(4.1)

141(5.6)

60(2.4)

24 (0.9)

141 (5.6) 165 (6.5)

(X2-axis Travel)103 (4.1) 165 (6.5)

30(1.2)

73(2.9) 24(0.9)

ø110 (ø4.3)

ø95 (

3.7)

ø100 (3.9)

ø110(ø4.3) ø110(ø4.3)

ø195(ø7.7)

ø165(ø6.5)

85 (3.3) 165 (6.5)

ø175 (ø6.9)

ø235

(ø9.3

) ø235 (ø9.3)

(0.8)

(0.8)

(0.8)

165 (6.5)

73(2.9)

30

(1.2) 73

(2.9

) 30

(1.2

)

100 (3.9)

65 (2.6)

Max.ø16 (ø0.6) 68 (2.7

) 57 (2.2

)

291

(11.

5)

291

(11.

5)

50 (2.0

) 6

(0.2

)

348

(13.

7)

165

(6.5

) 10

0 (3

.9)

50 (2.0

) 41 (1.6

)

383

(15.

1)

ø583 (Max.Swing Dia)(ø23.0)

Upper turret Lower turret

Double ID Tool Holder

Double OD Tool Holder(B)


ø175(Max. turning Dia.)(ø6.9)

ø502 (Max.Swing Dia)(ø19.8)

Max.ø13 (ø0.5)

50(2.0)

50(2.0)


150 (2.4) 90(3.5)

135 (X1-axis Travel)105 (60.0)

40(1.6)

30 (1.2)

105 (4.1) 135 (X2-axis Travel)(5.3)

90 (3.5) 150 (5.9)

30 (1.2) 30 (1.2) 60 (2.4)

ø96 (ø3.8) ø82

(ø3.2)

ø98 (ø3.9) ø88 (ø3.5) ø88 (ø3.5)

ø170 (ø6.7)

ø198 (ø7.8)

150 (5.9)

65 (2.6)

ø212

(ø8.3

)

ø146

(ø5.7)

ø212 (ø8.3) 150 (5.9)

30

(1.2)

65

(2.6)

75 (3.0)

50 (2.0

) 50 (2.0

)

251

(9.9

)

251

(9.9

) 40 (1.6

) 34 (1.3

) 32

5 (1

2.8)

15

0 (5

.9)

75 (3

.0)

40 (1.6

) 76

(3

.0)

367

(14.

4)

ø502 (Max.Swing Dia)(ø19.8) Max.ø13 (ø0.5)

Double OD Tool Holder*

(0.8)

(0.8)

(0.8)

Upper turret Lower turret

21 20 /

Working Range DiagramProduct Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


PUMA TT2100SYYUnit : mm (inch)

980 (38.6) (Distance between spindle nose)

700 (27.6) (Z1-axis stroke)

730 (28.7) (A-axis Travel)

43(1.7)

113(4.4)

700 (27.6) (Z2-axis stroke)16

5 (6

.5) (

X2-a

xis s

troke

)

165(

X1-a

xis s

troke

)24

(0.9

)

ø210

(8.3

)

141

(5.6

) 10

3 (4

.1)

141(

5.6)

24

(0.9

)

205(8.1)

75 (3.0)

75 (3.0)

103 (4.1)

8inch Chuck(PUMA TT2100SYY)

8inch Chuck(PUMA TT2100SYY/SYYB)

10inch Chuck(PUMA TT2100SYB)

39(1.5)

205 (8.1) 980 (38.6) (Distance between spindle nose)



43(1.7)

113(4.4)


165

(6.5

) (X2

-axi

s stro

ke)

165(

X1-a

xis s

troke

)24

(0.9

)

ø21

0 (8

.3)

141(

5.6)

141(

5.6)

24

(0.9

)

130(5.1)

75 (3.0)

75 (3.0)

75 (3.0)

75 (3.0)

103 (4.1)

8inch Chuck

10inch Chuck

39(1.5)

130(5.1)

980 (38.6) (Distance between spindle nose)700 (27.6) (Z1-axis stroke)


43(1.7)

113(4.4)


165

(6.5

) (X2

-axi

s stro

ke)

165(

X1-a

xis s

troke

)21 ø2

10 (8

.3)

141

(5.6

) 10

0(3

.9)

141(

5.6)

24

(0.9

)

120 (4.7) 80(3.1)

80 (3.1)

80(3.1)

80(3.1)

103 (4.1)

8inch Chuck

Max. 120 (4.7) Max. 120 (4.7)

Max. 90 (3.5) 10inch Chuck

39(1.5)

120(4.7)




43(1.7)

113(4.4)


Spindle Center

165 (6.5) (X1-axis Travel) 165 (6.5) (X2-axis Travel)

165

(6.5

) (X2

-axi

s stro

ke)

165(

X1-a

xis s

troke

)

100

(3.9

) (Y1

-axi

s tra

vel)

100

(3.9

) (Y2

-axi

s tra

vel)

50 (2

.0) 5

0 (2

.0)

50 (2

.0) 5

0 (2

.0)

50 (2

.0) 5

0 (2

.0)

50 (2

.0) 5

0 (2

.0)

6 (0

.2)

ø210

(8.3

)

159

(6.3

) 85

(3.3

)

159

(6.3

) 85

(3.3

) 6

(0.2

)

160 (6.3)

215 (8.5) 215 (8.5)

115(4.5)

22 (0.9) 22

(0.9) 115 (4.5)

Spindle Center

100

(3.9

) (Y1

-axi

s tra

vel)

100

(3.9

) (Y2

-axi

s tra

vel)

215 (8.5)

215 (8.5) 6 (0.2) 159 (6.3)

6 (0.2) 159 (6.3)

109 (4.3) 109 (4.3)

60 (2.4) 60 (2.4)

60(2.4)

160(6.3)

103 (4.1)

8inch Chuck

10inch Chuck

39(1.5)

80 (3.1)

60 (2.4)




43(1.7)

113(4.4)


165

(6.5

) (X2

-axi

s stro

ke)

165(

X1-a

xis s

troke

)22

(0.9

)

ø210

(8.3

)

22 (0

.9)

140(5.5)

140(5.5)

140(5.5)

140(5.5)

103 (4.1)

8inch Chuck

Max. ø16(ø0.6)

Max

. 68

(2.7

)

10inch Chuck

39(1.5)

Single OD Tool holder

ID Tool holder

Straight milling head

Double OD Tool holder

Angular milling head

Y-axis Travel distance



Upper turret

Upper turret

Lower turret

Lower turret


22 /

530 (20.9) (Z1-axis stroke) 530 (20.9) (Z1-axis stroke)


5inch Chuck(PUMA TT1300SYY)


6inch Chuck

6inch Chuck 6inch Chuck

6inch Chuck

5inch Chuck

5inch Chuck

5inch Chuck

5inch Chuck

6inch Chuck(PUMA TT1300SYY A=165 (6.5) ,PUMA TT1300SYYB A=170(6.7))

47(1.9)

59 (2.3)

59 (2.3) 43 (1.7)

47(1.9)

173 (6.8)

173 (6.8)

47(1.9)

47(1.9)

91(3.6)

26(1.0)

91(3.6)

26(1.0)

91(3.6)

26(1.0)

91(3.6)

26(1.0)

91(3.6)

32.5(1.3)

91(3.6)

32.5(1.3)

91(3.6)

32.5(1.3)

91(3.6)

91(3.6)

26(1.0)

32.5(1.3)

91(3.6)

32.5(1.3)

161 (6.3)

106 (4.2) 114 (4.5)

114 (4.5)

106 (4.2)

161 (6.3) 177 (7.0)

177 (7.0)

175 (6.9)

95 (3.7)

90 (3.5) 90 (3.5)

95 (3.7) 9 (0.4)

9 (0.4)

175 (6.9)

175 (6.9)

175 (6.9)

130 (5.1) 130 (5.1)

5 (0.2) 5 (0.2)

43 (1.7)

173 (6.8)

173 (6.8)

750 (29.5)(Distance between spindle nose)








135

(5.3

) (X1

-axi

s st

roke

)

135

(5.3

) (X1

-axi

s st

roke

)

135

(5.3

) (X1

-axi

s st

roke

)

135

(5.3

) (X1

-axis

stro

ke)

135

(5.3

) (X1

-axi

s st

roke

)

135

(5.3

) (X2

-axi

s st

roke

)

ø135

(ø5.

3)

ø135

(ø5.

3)

ø135

(ø5.

3)

ø135

(ø5.

3)

ø135

(ø5.

3)

15 (0

.6)

50 (2

.0)

10 (0

.4)

10 (0

.4)

120

(4.7

) 75

(3.0

)

øA

40 (1

.6)

40 (1

.6)

95 (3.7

)

95 (3

.7)

95 (3

.7) 4

0 (1

.6)

135

(5.3

) (X2

-axi

s st

roke

)

135

(5.3

) (X

2-ax

is s

troke

)13

5 (5

.3) (

X2-a

xis

stro

ke)

135

(5.3

) (X2

-axi

s st

roke

)

95 (3

.7)

120

(4.7

) 15

(0.6

)

130

(5.1

)

130

(5.1

)

65 (2

.6)

40 (1

.6)

40 (1

.6)

40 (1

.6) 4

0 (1

.6)

40 (1

.6) 4

0 (1

.6)

40 (1

.6) 4

0 (1

.6)

65 (2

.6)

5 (0

.2)

5 (0

.2)

40 (1

.6) 10

0 (3

.9)

540 (21.3) (A-axis travel)










Max. ø13

Max

. 49

(1.9

)

Spindle Center

Spindle Center

80 (3

.1) (

Y1-a

xis t

rave

l)80

(3.1

) (Y1

-axi

s tra

vel)

135 (5.3) (X1-axis Travel) 135 (5.3) (X2-axis Travel)

80 (3

.1) (

Y2-a

xis t

rave

l)80

(3.1

) (Y2

-axi

s tra

vel)

(ø0.5)


ID Tool holder




Y-axis Travel distance



Upper turret

Upper turret

Lower turret

Lower turret

PUMA TT1300SY/SYY

23 22 /

Machine SpecificationsUnit : mm (inch)


24 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications


Description UnitPUMA

TT2100SYYPUMA

TT2100SYYBPUMA

TT1300SY/SYYPUMA

TT1300SYB/SYYB

Capacity Swing over bed mm (inch) 230 (9.1) 175 (6.9)

Swing over saddle mm (inch) 230 (9.1) 175(6.9)

Recom. Turning diameter mm (inch) 210 (8.3) 135 (5.3) 170 (6.7)

Max. Turning diameter mm (inch) Upper turret : 230 (9.1) / Lower turret :230 (9.1)

Upper turret : 175 (6.9) / Lower turret :175 (6.9)

Max. Turning length mm (inch) 230 (9.1) 120 (4.7)

Chuck size(Left spindle) inch 8 / 8 10 / 8 5 / 5 6 / 5

Bar working diameter mm (inch) 65 / 65 (2.6 / 2.6) 81 / 65 (3.2 / 2.6) 42 / 42 (1.7 / 1.7) 51 / 42 ( 2.0 / 1.7)

Travel

Travel distance

X1/X2-axis mm (inch) 165 (6.5) 135 / 135 (5.3/5.3) (PUMA TT1300SYY)135 / 150 (5.3/5.9) (PUMA TT1300SY)

Z1/X2-axis mm (inch) 700 (27.6) 530 (20.9)

Y-axis mm (inch) 100(±50) (3.9(±2.0)) 80(±40) (3.1(±1.6))

A-axis mm (inch) 730 (28.7) 540 (21.3)

Feedrates

Rapid Traverse Rate

X1/X2-axis m/min(ipm) 30 (1181.1) 30 (1181.1)

Z1/X2-axis m/min(ipm) 40 (1574.8) 40 (1574.8)

Y-axis m/min(ipm) 15 (590.6) 15 (590.6)

A-axis m/min(ipm) 40 (1574.8) 40 (1574.8)

Left spindle Max. Spindle speed r/min 5000 3500 6000

Max. Spindle power kW (Hp)

25 / 18.5 / 15(44.9 / 24.8/ 20.1)

(S3 25% / S3 60% /Cont.)

22 / 18.5(44.9 / 24.8)

(S3 60% / Cont.)

11 / 7.5 / 5.5(14.8 / 10.1 / 7.4)

(S3 25%/ S3 60% / Cont)

15 / 11 / 7.5(20.1 / 14.8 / 10.1)

(S3 25%/ S3 60%/ Cont)

Max. Spindle torque N·m(ft-lbs) 223 (164.6) 244 (180.1) 93 (68.6) 116 (85.6)

Spindle nose ASA A2 #6 A2 #8 A2 #5

Spindle bearing diameter (Front) mm (inch) 110 (4.3) 130 (5.1) 80 (3.1) 90 (3.5)

Spindle through hole mm (inch) 76 (3.0) 91 (3.6) 53 (2.1) 61 (2.4)

Min. spindle Indexing angle(C-axis) deg 0.001 0.001

Right spindle

Max. Spindle speed r/min 5000 6000

Max. Spindle power kW (Hp) 25 / 18.5 / 15 (44.9 / 24.8 / 20.1) (S3 25% / S3 60% / Cont.)

11 / 7.5 / 5.5 (14.8 / 10.1 / 7.4) (S3 25% / S3 60% / Cont)

Max. Spindle torque N·m(ft-lbs) 223 (164.6) 93 (68.6)

Spindle nose ASA A2 #6 A2 #5

Spindle bearing diameter (Front) mm (inch) 110 (4.3) 80 (3.1)

Spindle through hole mm (inch) 76 (3.0) 53 (2.1)

Min. spindle Indexing angle(C-axis) deg 0.001 0.001

Turret No. of tool stations (Upper+Lower) ea 24 +24 position 24 +24 position

Holder mount type - BMT55P BMT45P

OD tool size mm (inch) 20 x 20 (0.8 x 0.8) 20 x 20 (0.8 x 0.8)

Max. boring bar size (Main/Sub) mm (inch) Ø32 (Ø1.3) Ø25 (Ø1.0)

Turret Indexing time (1 station swivel) s 0.12 0.12

Max. Rotary tool speed r/min 5000 6000

Max. Rotary tool speed power kW (Hp) 7.5 / 1.1 (10.1 / 1.5)

(S2 5min / Cont)3.7 / 1.1 (5.0 / 1.5)

(S3 25% / Cont)

Max. Rotary tool speed torque

N·m(ft-lbs) 47.7 (35.2) 17.5 (12.9)

Power source

Electric power supply(rated capacity) kVA 75.21 36.54

Machine Dimensions

Length mm (inch) 3880 (152.8) 3405 (134.1) 3510 (138.2)

Width mm (inch) 2360 (92.9) 2300 (90.6)

Height mm (inch) 2250 (88.6) 2070 (81.5)

Weight kg (lb) 10000 (22045.9) 8000 (17636.7) 8100 (17857.2)

CNC NC system DOOSAN Fanuc i Plus {Fanuc 31i}*


* { } : option

● Standard ◦ Optional X Not applicable

NC Unit Specifications

FANUC NO Division Item Spec.SY/SYY

DOOSAN Fanuc i Plus Fanuc 31i

1

Controlled axis

Synchronous/Composite control (C1 & C2 Synchro Control)

● ●

2 Torque control Included in axis control by PMC ● ●

3 Increment system A,B0.001 mm, 0.001 deg, 0.0001 inch

● ●

4 Inch/metric conversion ● ●

5 Stored limit check before move ● ◦

6 Chamfering on/off ● ●

7 Unexpected disturbance torque detection function

● ●

8 Position switch ● ●

9

Operation

DNC operation Included in RS232C interface. ● ●

10 DNC operation with memory card ● ●

11 Tool retract and recover ◦ ◦

12 Wrong operation prevention ● ●

13 Manual handle feed 1-unit 1 unit ● ●

14 Handle interruption ◦ ◦

15 Manual handle retrace ◦ ◦

16

Interpolation functions

Nano interpolation ● ●

17 Linear interpolation ● ●

18 Cylindrical interpolation ● ●

19 Helical interpolation ● ●

20 Thread cutting, synchronous cutting ● ●

21 Multi threading ● ●

22 Thread cutting retract ● ●

23 Variable lead thread cutting ● ◦

24 Circular thread cutting ◦ ◦

25 Polygon machining with two spindles ● ●

26 High-speed skip Input signal is 8 points. ◦ ◦

27 2nd reference position return G30 ● ●

28 3rd/4th reference position return ● ●

29 Balanced cuttingOnly for more than 2 path control

● ●

30

Feed function

Rapid traverse overrideF0, 25, 100%(SWIS TURN F0,1,5,25,100%)

● ●

31 Override cancel ● ●

32 AI contour control I G5.1 Q0/Q1_, 40 Blocks ● ●

33 AI contour control II G5.1 Q0/Q1_, 200 Blocks ◦ ◦

34

Program input

Optional block skip 9 pieces ● ◦

35 Absolute/incremental programming Combined use in the same block ● ●

36 Automatic coordinate system setting ● ●

37 Workpiece coordinate system G52 - G59 ● ●

38 Chamfering/Corner R ● ◦

39 Custom macro ● ●

40 Addition of custom macro common variables

#100 - #199, #500 - #999 ● ●

41 Custom macro common variables between each path

Only for more than 2 path control. Included in Custom macro.

● ●

42 Canned cycle ● ●

43 Multiple repetitive cycles G70~G76 ● ●

44 Multiple repetitive cycles II Pocket profile ● ●

45 Direct input of coordinate system shift ● ●

46 Real time custom macro ◦ ◦

47 Pattern data input ● ◦

48

Others

Machine alarm diagnosis ● X49 CNC screen display ● ●

50Part program storage size & Number of registerable programs

1280M (512KB)_1000 programs X ●

51 5120M (2MB)_1000 programs ● ◦

525120M (2MB)/10240M (4MB)/20480M (8MB)_4000 Programs

X ◦

53 Fast Ethernet ◦ ◦

54Display unit

15" color LCD ● ●

55 15" color LCD with Touch Panel ◦ X56 Robot interface with PMC I/O module ◦ ◦

57 Robot interface with PROFIBUS-DP ◦ ◦

25 24 /

Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere

Doosan machine tools provides a system-based professional support service before

and after the machine tool sale by responding quickly and efficiently to customers’ demands.

By supplying spare parts, product training, field service and technical support, we can provide top class support

to our customers around the world.

Responding to Customers Anytime, Anywhere

Global Sales and Service Support Network

4

Corporations

167

Dealer Networks

51

Technical CentersTechnical Center: Sales Support, Service Support, Parts Support

200

Service Post

3

Factories

Changwon FactoryHead Office

AMERICA EUROPE

CHINA (Yantai)

CHINA (Shanghai)

INDIA

Product Overview

Basic Information

Basic Structure

Line-up /

Processing


Options

Applications

Capacity Diagram

Specifications



Doosan Machine ToolsCustomer Support ServiceWe help customers to achieve success by providing a variety of professional services from pre-sales consultancy to post-sales support.

Technical Support Supports machining methods and technology Responds to technical queries Provides technical consultancy

Training Programming / machine setup and operation Electrical and mechanical maintenance

Applications engineering

Supplying Parts Supplying a wide range of original Doosan spare parts Parts repair service

Field Services On site service Machine installation and testing Scheduled preventive maintenance Machine repair

2726 /

Rotary tool

Major Specifications

PUMA TT2100SYY Description Unit PUMA TT2100SYY PUMA TT2100SYYB

Max. Turning diameter mm (inch) 230 (9.1)

Max. Turning length mm (inch) 230 (9.1)

Chuck size inch 8 / 8 10 / 8

Bar working diameter mm (inch) 65 / 65 (2.6 / 2.6) 81 / 65 (3.2 / 2.6)

Max. Spindle speed r/min 5000 / 5000 3500 / 5000

Max. Spindle power kW (Hp)25 / 18.5 / 15

(44.9 / 24.8 / 20.1) (S3 25% / S3 60% /Cont.)

22 / 18.5(44.9 / 24.8)

(S3 60% / Cont.)

ver. EN 200831 SU

Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637

Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400

Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.

Tel +1-973-618-2500 Fax +1-973-618-2501

Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, Germany

Tel +49-2133-5067-100 Fax +49-2133-5067-111

Doosan Machine Tools IndiaNo.82, Jakkuar Village, Yelahanka Hobil, Bangalore-560064

Tel + 91-80-2205-6900 E-mail [email protected]

Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)

Tel +86 21-5445-1155Fax +86 21-6405-1472

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

the registered trademark holder.

There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.

Fire Safety Precautions

www.doosanmachinetools.com

PUMA TT1300SY/SYY Description Unit PUMA TT1300SY/SYY PUMA TT1300SYB/SYYB

Max. Turning diameter mm (inch) 175 (6.9)

Max. Turning length mm (inch) 120 (4.7)

Chuck size inch 5 / 5 6 / 5

Bar working diameter mm (inch) 42 / 42 (1.7 / 1.7) 51 / 42 (2.0 / 1.7)

Max. Spindle speed r/min 6000 6000

Max. Spindle power kW (Hp)11 / 7.5 / 5.5

(14.8 / 10.1 / 7.4) (S3 25%/ S3 60%/ Cont)

15 / 11 / 7.5(20.1 / 14.8 / 10.1)

(S3 25%/ S3 60%/ Cont)

PUMA TT1800 seriesPUMA TT1800MS PUMA TT1800SY

PUMA TT1800 seriesHorizontal Multi turret Turning Center

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA TT1800 series

02 /

PUMA TT1800 seriesThe Puma 1800 Series is a 65mm (2.6 inch) bar capacity high productivity horizontal turning center equipped with twin opposed spindles and upper / lower turrets. The left and right spindles can process work pieces independently to achieve excellent productivity. The work pieces processed by the left and right spindles are discharged via an automatic system. The PUMA TT Series has become one of DOOSAN’s bestselling products and is favored by customers all around the world.

Contents

02 Product Overview

Basic Information






03 02 /

Sample

Productivity doubled with the adoption of a right spindle and a lower turret!

The left and right spindles and the upper and

lower turrets operate independently to double

the machine’s productivity.

Excellent rigidity and power implemented with axis travel system optimization technology!

The product’s rapid traverse rate of 40 m/min

and High rigidity roller LM guide ways are

designed to meet the required characteristics of

machines whose users require a very high level of

productivity.

Equipped with an advanced finished-part removal system for both spindles!


with independent part catcher and unloader

systems to provide a fully automated

manufacturing system.

With the adoption of two opposing spindles and upper / lower turrets, the Puma TT Series can cut both first and second operations simultaneously. Furthermore, the axis travel system, which is designed with high rigidity roller guide ways and fast federate of 40m/min, provides a high level of thermal stability.

One machine, Two Processes

Designed as a wide-rib torque-tube structure to prevent twisting and deformation.

Two opposing spindles and upper and lower turrets installed on one machine

Product overview

Basic Information

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A axis

Y axis

C1 axis

C2 axis

X1 axis

X2 axis

Z1 axis

Z2 axis

Feed Axes Constitution

High productivity is achieved with a process-intensive structure comprising opposing types of spindles and upper and lower turrets.

The Z, A axes are equipped with roller LM guide ways for increased rigidity and high speed, while the X and Y axes are equipped with box guide way for optimum rigidity, there by providing maximum productivity.

Basic Structure

Description Unit PUMA TT1800MS PUMA TT1800SY

Travel distance

X1, X2 axes mm (inch) X1: 165 (6.5) / X2: 190 (7.5)

Z1, Z2 axes mm (inch) Z1: 700 (27.6) / Z2: 720 (28.3)

Y axis mm (inch) - 100 (±50) (3.9 (±2.0))

A axis mm (inch) 770 (30.3)

Rapid traverse rate

X1, X2 axes m/min (ipm) 20 (787.4)

Z1, Z2 axes m/min (ipm) 40 (1574.8)

Y axis m/min (ipm) - 7.5 (295.3)

A axis m/min (ipm) 40 (1574.8)

LM Guide

high rigidity / high speed structure with roller LM guides on the Z and A axes.

Ball Screw

The effects of changes of temperature on the travel system have been minimized with the optimized low friction balls crew design.

05 04 /

High productivity achieved with high-speed, high-power spindle motor.

Spindle Built-in Structure

The PUMA TT series is equipped with built-in spindles to deliver high speed and responsiveness. Two opposing spindles provide the same turning performance characteristics using the same motors.

C axis AccuracyThe positioning accuracy of the C axis has been enhanced by careful assembly of C-axis sensor and applying improved servo tuning.

Polar coordinate interpolation Cylindrical interpolation

Left spindle, Right spindle (8 inch)

Max. Speed

5,000 r/minMax. Power

22 / 15 kW(29.5 / 20.1 Hp)


C-axis C-axis

X-axisZ-axis

Product Overview

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06 /

PUMA TT1800 series

Turret with increased speed and rigidity

The upper and lower turrets double machine productivity by allowing independent, simultaneous operation.


Turret

Turret with Upgraded Speed and Rigidity

The new turret has passed stricter speed and side loading tests. In addition, the cross-roller bearing reduces backlash and improves accuracy due to improved rigidity. Indexing time has been reduced by 20-30% compared with previous models.

Turret indexing time (1 face)

0.15s

No. of tool station (the same for the upper and lower turrets)

12station

No. of index positions(the same for the upper and lower turrets)

24index position

Rotary Tool Structure Highly Resistant to Thermal Error

The milling turret including rotary tools features a BMT design standard for higher rigidity. In addition, the minimization of thermal error due to oil and air lubrication of the rotary tools delivers the best milling, drilling and tapping performance in its class.

10%Reduced non-cutting time

Higher indexing speed

Improved accuracy

0706 /

Rotary tools can be selected for milling, tapping and drilling, while Y axis can be used for cutting slanting or curved surfaces.A process-intensive turning center capable of conducting multiple processes, further widening the choices of machining processes.

Diverse Line-upLarge capability

Variation

Specification PUMA TT1800MS PUMA TT1800SY

Chuck Size 8 inch 8 inch

Left spindle O O

Right spindle O O

Upper / lower turrets O O

Rotary tool O O

Upper Y axis X O

◦ Standard X Not Applicable

Product overview

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Line-up /

Processing

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Applications

Capacity Diagram

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Customer Support

Service

a

b

(a) max. turning diameter of

(b) max. turning length of

bar working diameter of

ㅡ

Variation, processing

Y-axis Milling

Wide variety of multi axis milling cycles can be achieved using the Y axis on the top turret.

Mill-turning- Live tool holders are a BMT standard, with many tool holder configurations available. (angled holders, multi spindle holders, etc)

- Polar milling and Cylindrical milling are standard on machine.

Y-axis stroke

100 (±50) mm

Y-axis rapid traverse rate

7.5 m/min Y & X axes circular interpolation

X1 +Y axis

Groove finish cutting using the Y-axis

Y axis

X axisMulti-face cutting

Y axis

X axis

Milling in an eccentric position

Y axis

X axis

Large capability

Multi tasking with Right /Left spindle and Upper /Lower turret optimizes productivity.

Cutting Concept Long shaft machining concept by synchronising the rotation of both spindles

PUMA TT Series turning centers can double the user’s productivity by holding long workpieces securely with synchronized control of the left and right spindles and simultaneous cutting with the upper and lower turrets.

Turning at the same position is carried out with the upper and lower turrets simultaneously.

Different cutting processes can be carried out on a single work piece with the upper and lower turrets simultaneously.

(3.9 (±2.0) inch)

(295.3 ipm)

(9.1 inch)

(9.1 inch)

(2.6 inch)

230mm

230mm

65mm

09 08 /

one machine, two parts concept (same process, same cutting)

PUMA TT Series turning centers double the user’s productivity thanks to the independent yet simultaneous operation of the left and right spindles and the upper and lower turrets.

First process Part transfer Second processRear side cutting with the right spindle(First process have being cutting with left spindle)

Cutting with the left spindle Synchronized rotation and parts feed using the left and right spindles

Complex machining with left and right hand spindles, upper and lower turrets

Upper / Lower turret simultaneously machining with left spindle

Upper / Lower turret simultaneously machining with right spindle

Gear hobbing and polygon turning

Internal slotting operation


Product Overview

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Line-up /

Processing

Detailed

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first process and second process simultaneously machining conceptit can time milled features from spindle to spindle (example : bolt hole pattern on right spindle to a keyway machined from the left spindle)

PUMA TT1800 series

10 /

NO. Description Features PUMA TT1800series

1Chuck (Left / Right)

210 mm (8 Inch) ●

2 None ◦

3Jaws (Left / Right)

Soft Jaws ●

4 Hardened & Ground Hard Jaws ◦

5Chucking option

Dual Pressure Chucking ◦

6 Chuck Clamp Confirmation ●

7 Tailstock Tail Center For Turret ◦

8Coolant Pump (60 / 50Hz)

4.5 / 3.0 Bar ●

9 7 / 5, 10 / 7, 14.5 / 10, 28 / 19.5, 70 / 70 bar ◦

10

Coolant options

Oil Skimmer ◦

11 Coolant Chiller ◦

12 Coolant Pressure Switch ◦

13 Cooling Flow Switch ◦

14 High Coolant Interface ◦

15 Chuck Coolant (Left / Right) ◦

16 Through Spindle Coolant(T.S.C) For Spindle (Left / Right) ◦

17 Coolant Gun ◦

18

Chip processing options

Chip Conveyor_Side Type ◦

19 Chip Conveyor_Rear Type ◦

20 Chip Bucket ◦

21 Air Blow (Left / Right) ◦

22 Mist Collector ◦

23

Measurement & Automation

Tool Setter (Manual / Auto) ◦

24 Parts Catcher And Box ◦

25 Parts Unloader And Conveyor ◦

26 Work Ejector ◦

27 Auto Door ◦

28 Cut-Off Confirmation ◦

29 Work / Tool Counter ◦

30 Robot Interface (PMC I/O, Profibus) ◦

31 Bar Feeder Interface ◦

32

Optional devices

Tool Load Monitoring ◦

33 Linear Scale (X1, X2, Z1, Z2, Y) ◦

34 Signal Tower ◦

35 Air Gun ◦

36 Air Conditioner For Electric Cabinet ◦

37 Light For Electric Cabinet ◦

38 Extra M-Code (4ea) ◦

39 Auto Power Off ◦

40 Quick change tooling(CAPTO) ◦

41

Customized Special Option

Coolant level switch : Sensing level - Low ◦

42 Parts Unloader And Conveyor_Gripper Type ◦

43 Automatic Top Door ◦

44 Chip Coveyor_Drum Filter Type ◦

45 Shower Coolant ◦

46 Air Limit Sensing On Chuck_Preparation ◦

47 Rotary Type Window Wiper_Eletrical ◦

48 TSA (LEFT / Right) ◦

49 Work & Tool Counter ◦

50 Tool Setter Extension For Special Chuck ◦

51 Spindle Air Curtain (LEFT) ◦

52 Spindle Air Curtain (RIGHT) ◦

53 MQL System ◦

54 Chuck Pressure Switch ◦


*For further details of the range of options, please contact.

Standard / Optional Specifications ● Standard ◦ Optional X N/A

11 10 /

Chip Conveyor (right side)

The chip conveyor boasts excellent chip disposal performance, a stable design, and superior operation and maintenance convenience. Users can select the optimal type for specific requirements to improve the efficiency of their work space.


Name Hinged belt Magnetic scrapper Drum filter (single type) Drum filter (double type)

Application Steel Cast steel, iron CastSteel, cast, nonferrous metals

Features

- General use- Suitable for steel works producing 30 mm chips or longer

- Easy-to-understand manual- Chips are scraped up and discharged

- Suitable for sludge- Suitable for nonferrous metals

- Suitable for long and short chips- Cooling water filtering function

Shape

Optional devices

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Coolant Chiller (recommended)

A detachable-type coolant chiller is recommended to control temperature and minimize thermal error.

70 Bar High Pressure Coolant

70 bar high pressure coolant suitable for high productivity.

Quick change CAPTO

The Quick Change Tool system simplifies tool change operation. Recommended for users who need to change tools frequently or reduce the set-up time.

Coolant chiller

Coolant tank

Auto tool setter Coolant Blower Singnal tower

Work Ejector

Collet Chuck

ID/OD Special Holder(Each turret 12ea/Tool 24ea)


PUMA TT1800 series

Parts Conveyor

Finished workpieces are transferred to the indexable output belt conveyor which discharges them to a receiving container.

Right Spindle Parts Unloader and Work Ejector

Work processed by the right spindle is delivered to the parts unloader by the work ejector and then discharged to the parts conveyor.

Max. work diameter

ø65 mm

Max. work length


3kg

Maximum material size for unloader / conveyor system

Left Spindle Parts Catcher

Single operation part produced on the left spindle, or bar remnant can be ejected into the bucket.

(2.6 inch)

(5.9 inch)

(6.6 lb)

13 12 /




Upper turret

DOOSAN Fanuc i Plus


Doosan Fanuc i Plus 15 inch color display Intuitive and user-friendly design




iHMI Touch screen


Variety of applications

Providing various applications related to PLANNING, MACHINING, IMPROVEMENT, and UTILITY for customer convenience.

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PUMA TT1800 series


Example programming

Cutting shape




EZ-Guide i screen

Turret maintenance and service screen






EZ-Guide i




15 14 /

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Processing

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Specifications

Customer Support

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SIEMENS 840D Large 19-inch Screen

Two path programs are displayed simultaneously in the large 19-inch screen for enhanced user convenience.

Conversational Convenient function

The machining monitoring function developed on the basis of the Shop Turn – an interactive machining support function of SIEMENS – provides users with cutting, servicing and maintenance screens for easy and convenient machine operation.

SIEMENS CNC optimizedfor DOOSAN machinetools maximizes usersʼproductivity.

19-inch display

4GB user memory

USB (standard)

QWERTY keyboard

Cutting and operation support functionThis function shows a cutting and tool pathsimulation of a cutting program on a real-time basis.

Operation safety functionProtection Zone Synchronized Actions checks the interference between the turret and the spindle to prevent collisions that can be caused by the operator.

Machining accuracy improvementThe NC controls spindle speed at an optimal level forprecision threading and turning, making it possible toimprove surface roughness automatically.

The automation units (parts catcher, parts unloader) can be easily controlled via interactive windows.

Maintenance and service convenience functionMaintenance and service of major units and peripheraldevices, timer setting and parts counter setting can beeasily carried out on a convenient screen.

Shop-turn mode[various]

[attachments]

[offset]

[operating parameter]

[TC service]

[Custom]

[Protection zones]

[various]

[attachment]

[DSSV]

Before applying thefunction

After applying thefunction

PUMA TT1800 series

16 /

Max. spindle speed : 5000 r/min

Max. power : 22 kW (29.5 Hp)




Max. power : 7.8 kW (10.5 Hp)


Max. power : 5.5kW (7.4 Hp)

Left and Right spindles (built-in)

Left and Right spindles (built-in) Rotary tool

Rotary tool

S6 25%S6 40%S6 60%Cont.

955 1200 50001100 1250

220 (162.4)

22 (29.5)21.9 (29.4)21.4 (28.7)19.6 (26.3)190 (140.2)

170 (125.5)150 (110.7)

S6 25%

S6 60%

S6 40%

Cont.

S6 25%

Cont

S6 25%

Cont

1500 5000

49 (36.2)

26 (19.2)

7.8 (10.5)

4.1 (5.5)

S2 30min22kW

18.5kW

15kW

11kW

S1 Cont.S2 30min

S1 Cont.

S3 40%

30

25

20

15

10

5

1

206 N∙m

156 N∙m

140 N∙m104 N∙m

87 N∙m

50004500

20001400

11001000

910750

688100

40

5.5 (7.4)

14 (10.3)

47 (34.7)

1.1 (1.5)

7501115

25004000

5000

S3 25%

S3 25%

Cont.

Cont.

Torq

ue :

N. m

(ft-l

bs)

Torq

ue :

N. m

(ft-l

bs)

Torq

ue :

N. m

(ft-l

bs)

Torq

ue :

N. m

(ft-l

bs)

Out

put :

kW

(Hp)

Out

put :

kW

(Hp)

Out

put :

kW

(Hp)

Out

put :

kW

(Hp)


Spindle speed : r/min Spindle speed : r/min


S3 40%

S2 30min

S2 30min

S1 Cont.

S1 Cont.

S1 Cont. S1

S2 30minS3 40% S2 30min S3 40%

S2 30min

S2 30min

S1 Cont.

S1 Cont.

S1 Cont. S1

S2 30minS3 40% S2 30min

40 100 750

688 910 4500

1400 50001

10

1518.522

11100105140157208

88

10

1000 200040 100 750

688 910 4500

1400 50001 (1.3)

10 (13.4)

15 (20.1)18.5 (24.8)22 (29.5)

11 (14.8)100 (73.8)105 (77.5)

140 (103.3)157 (115.9)208 (153.5)

88 (64.9)

10 (7.4)

1000 2000


FANUC

SIEMENS

17 16 /

Unit : mm (inch)

Top View

Front View

3255 (128.1)3905 (153.7)

4595 (180.9)

2070

(81.

5)55

9 (2

2.0)

2080

(81.

9)

Rear chip conveyor

Side chip conveyor

External Dimensions

PUMA TT1800 MS / SY


PUMA TT1800 series

18 /

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Tooling System

PUMA TT1800 MS / SYUnit : mm (inch)

(5)

(1)

(1)

(7)

(2)

(2)

(2)

(2)

(2)

(1)(2)

(2)(1)

(1)

(1)

(2)

UPPER TURRETBMT 55P

TURNING TOOL

OD, FACE, CUT-OFF



(BOTH SIDE)


FACE TOOL HOLDER

CUT-OFF TOOL HOLDER


TRIPLE ID TOOL HOLDER

OD/ID TOOL HOLDER

ID HOLDER

OD/ID HOLDER

ROTARY TOOL

PLUG

LOWER TURRETBMT 55P



ø10 x H25 ø12 x H25ø16 x H25 ø20 x H25

ø10 x H25 ø12 x H25ø16 x H25 ø20 x H25

BORING BAR SLEEVES

BORING BAR SLEEVES


DUMMY PLUG

CUTTING TOOL

BORING BAR SLEEVES

BORING BAR

U-DRILL

DRILL

LIVE CENTER(MT#3)

U-DRILL SLEEVES

OD TOOL

COLLET CHUCK



ø10 - H32ø16 - H32ø25 - H32

ø20 - H32ø25 - H32


ø12 - H32ø20 - H32

OD TOOL( 20)

( 20)

( 20)

PUMA TT1800MS/SY

MILLING COLLET(ER25)

ø3 ~ø16

19 18 /



Double ID tool holder

ø112 (4.4)

165

(6.5

)16

5 (6

.5) (

X1-a

xis

stro

ke)

24 (0

.9)

166

(6.5

)

141

(5.6

)

ø215 (8.5)

24 (0

.9)

103

(4.1

)

ø583 (23.0) (Max. swing dia.)

68 (2.7

)57 (2.2

)

352 (13.9)

291 (11.5)50 (2.0)

11 (0.4)

max. ø16 (0.6)

85 (3.3)

100 (3.9)ø110 (4.3)

ø110 (4.3)

ø583 (23.0)

ø240 (9.4)

ø240 (9.4)

ø95 (3.7)

ø175 (6.9)

ø230 (9.1)

Double OD tool holder

ø230 (Max. turning dia)

190

(7.5

) (X2

-axi

s st

roke

)10

3 (4

.1)

165

(6.5

)

ø25 (1.0) (Boring bar dia.)

ø32 (1.3) (Boring bar dia.) ø583 (Max. swing dia.)

165 (6.5)100 (3.9)

57

(2.2

)68 (2.7

)

165 (6.5)100 (3.9)

max. ø16 (0.6)

Upper turret

Lower turret

PUMA TT1800 series

20 /

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700 (27.6)(Z1 axis travel distance)

700 (27.6) (Z1 axis travel distance)


140(5.5)

140(5.5)


205 (8.1)

120(4.7)

80(3.1)

80(3.1)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

75(3.0) 770 (30.3)

(A axis travel distance)




140 (5.5)120(4.7)



165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

141

(5.6

)24

(0.9

)ø2

10 (8

.3)

165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

4 (5

.7)

21 (0

.8)

ø210

(8.3

)

22 (0

.9)

ø210

(8.3

)

185(7.3)

100(3.9)

80(3.1)

80(3.1)

75 (3.0) 75 (3.0)

130(5.1)

55 (2.2)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

1 (5

.6)

24 (0

.9)

ø210

(8.3

)


75(3.0)

75(3.0)

130(5.1)

139(5.5)

39(1.5)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)max.120 (4.7)max.120 (4.7)

max.90 (3.5)

21 (0

.8)

169

(6.7

)19

0 (7

.5)

(X2

axis

trav

el d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)

6 (0

.1)

159

(6.3

)ø2

10 (8

.3)

160(6.3)

60(2.4)

60 (2.4)

80(3.1)

6 (0

.2)

85 (3.3

)184

(7.2

)19

0 (7

.5) (

X2 a

xis

trave

l dis

tanc

e)40

(1.6)60

(2.4)160(6.3)

Straight milling head Angular milling head

Spindle center Spindle center251.6 (9.9)

6

22 (0.9)

165(6.5)

78.4 (3.1)

50 (2

.0)

46.5

(1.8

)50 (2.0

)

245.66

165(6.5)

85 (3.3)

72.4 (2.9)159 (6.3)6

(0.2)

50 (2

.0)

46.5

(1.8

)50

(2.0

)

190

(7.5

) (X2 a

xis

trave

l dis

tanc

e)22

(0.9

)max.ø16 (0.6)

max

.67

(2.6

)700 (27.6)

(Z1 axis travel distance)



140(5.5)

140(5.5)


205 (8.1)

120(4.7)

80(3.1)

80(3.1)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

75(3.0) 770 (30.3)





140 (5.5)120(4.7)



165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

141

(5.6

)24

(0.9

)ø2

10 (8

.3)

165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

4 (5

.7)

21 (0

.8)

ø210

(8.3

)

22 (0

.9)

ø210

(8.3

)

185(7.3)

100(3.9)

80(3.1)

80(3.1)

75 (3.0) 75 (3.0)

130(5.1)

55 (2.2)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

1 (5

.6)

24 (0

.9)

ø210

(8.3

)


75(3.0)

75(3.0)

130(5.1)

139(5.5)

39(1.5)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

max.120 (4.7)max.120 (4.7)max.90 (3.5)

21 (0

.8)

169

(6.7

)19

0 (7

.5)

(X2

axis

trav

el d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)

6 (0

.1)

159

(6.3

)ø2

10 (8

.3)

160(6.3)

60(2.4)

60 (2.4)

80(3.1)

6 (0

.2)

85 (3.3

)184

(7.2

)19

0 (7

.5) (

X2 a

xis

trave

l dis

tanc

e)

40(1.6)

60 (2.4)

160(6.3)



6

22 (0.9)

165(6.5)

78.4 (3.1)

50 (2

.0)

46.5

(1.8

)50 (2.0

)

245.66

165(6.5)

85 (3.3)

72.4 (2.9)159 (6.3)6

(0.2)

50 (2

.0)

46.5

(1.8

)50

(2.0

)

190

(7.5

) (X2 a

xis

trave

l dis

tanc

e)22

(0.9

)max.ø16 (0.6)

max

.67

(2.6

)




140(5.5)

140(5.5)


205 (8.1)

120(4.7)

80(3.1)

80(3.1)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

75(3.0) 770 (30.3)





140 (5.5)120(4.7)



165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

141

(5.6

)24

(0.9

)ø2

10 (8

.3)

165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

4 (5

.7)

21 (0

.8)

ø210

(8.3

)

22 (0

.9)

ø210

(8.3

)

185(7.3)

100(3.9)

80(3.1)

80(3.1)

75 (3.0) 75 (3.0)

130(5.1)

55 (2.2)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

1 (5

.6)

24 (0

.9)

ø210

(8.3

)


75(3.0)

75(3.0)

130(5.1)

139(5.5)

39(1.5)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

max.120 (4.7)max.120 (4.7)max.90 (3.5)

21 (0

.8)

169

(6.7

)19

0 (7

.5)

(X2

axis

trav

el d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)

6 (0

.1)

159

(6.3

)ø2

10 (8

.3)

160(6.3)

60(2.4)

60 (2.4)

80(3.1)

6 (0

.2)

85 (3.3

)184

(7.2

)19

0 (7

.5) (

X2 a

xis

trave

l dis

tanc

e)

40(1.6)

60 (2.4)

160(6.3)



6

22 (0.9)

165(6.5)

78.4 (3.1)

50 (2

.0)

46.5

(1.8

)50 (2.0

)

245.66

165(6.5)

85 (3.3)

72.4 (2.9)159 (6.3)6

(0.2)

50 (2

.0)

46.5

(1.8

)50

(2.0

)

190

(7.5

) (X2 a

xis

trave

l dis

tanc

e)22

(0.9

)max.ø16 (0.6)

max

.67

(2.6

)




140(5.5)

140(5.5)


205 (8.1)

120(4.7)

80(3.1)

80(3.1)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

75(3.0) 770 (30.3)





140 (5.5)120(4.7)



165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

141

(5.6

)24

(0.9

)ø2

10 (8

.3)

165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

4 (5

.7)

21 (0

.8)

ø210

(8.3

)

22 (0

.9)

ø210

(8.3

)

185(7.3)

100(3.9)

80(3.1)

80(3.1)

75 (3.0) 75 (3.0)

130(5.1)

55 (2.2)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

1 (5

.6)

24 (0

.9)

ø210

(8.3

)


75(3.0)

75(3.0)

130(5.1)

139(5.5)

39(1.5)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

max.120 (4.7)max.120 (4.7)max.90 (3.5)

21 (0

.8)

169

(6.7

)19

0 (7

.5)

(X2

axis

trav

el d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)

6 (0

.1)

159

(6.3

)ø2

10 (8

.3)

160(6.3)

60(2.4)

60 (2.4)

80(3.1)

6 (0

.2)

85 (3.3

)184

(7.2

)19

0 (7

.5) (

X2 a

xis

trave

l dis

tanc

e)

40(1.6)

60 (2.4)

160(6.3)



6

22 (0.9)

165(6.5)

78.4 (3.1)

50 (2

.0)

46.5

(1.8

)50 (2.0

)

245.66

165(6.5)

85 (3.3)

72.4 (2.9)159 (6.3)6

(0.2)

50 (2

.0)

46.5

(1.8

)50

(2.0

)

190

(7.5

) (X2 a

xis

trave

l dis

tanc

e)22

(0.9

)max.ø16 (0.6)

max

.67

(2.6

)




140(5.5)

140(5.5)


205 (8.1)

120(4.7)

80(3.1)

80(3.1)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

75(3.0) 770 (30.3)





140 (5.5)120(4.7)



165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

141

(5.6

)24

(0.9

)ø2

10 (8

.3)

165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

4 (5

.7)

21 (0

.8)

ø210

(8.3

)

22 (0

.9)

ø210

(8.3

)

185(7.3)

100(3.9)

80(3.1)

80(3.1)

75 (3.0) 75 (3.0)

130(5.1)

55 (2.2)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

1 (5

.6)

24 (0

.9)

ø210

(8.3

)


75(3.0)

75(3.0)

130(5.1)

139(5.5)

39(1.5)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

max.120 (4.7)max.120 (4.7)max.90 (3.5)

21 (0

.8)

169

(6.7

)19

0 (7

.5)

(X2

axis

trav

el d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)

6 (0

.1)

159

(6.3

)ø2

10 (8

.3)

160(6.3)

60(2.4)

60 (2.4)

80(3.1)

6 (0

.2)

85 (3.3

)184

(7.2

)19

0 (7

.5) (

X2 a

xis

trave

l dis

tanc

e)

40(1.6)

60 (2.4)

160(6.3)



6

22 (0.9)

165(6.5)

78.4 (3.1)

50 (2

.0)

46.5

(1.8

)50 (2.0

)

245.66

165(6.5)

85 (3.3)

72.4 (2.9)159 (6.3)6

(0.2)

50 (2

.0)

46.5

(1.8

)50

(2.0

)

190

(7.5

) (X2 a

xis

trave

l dis

tanc

e)22

(0.9

)max.ø16 (0.6)

max

.67

(2.6

)




140(5.5)

140(5.5)


205 (8.1)

120(4.7)

80(3.1)

80(3.1)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

75(3.0) 770 (30.3)





140 (5.5)120(4.7)



165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

141

(5.6

)24

(0.9

)ø2

10 (8

.3)

165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

4 (5

.7)

21 (0

.8)

ø210

(8.3

)

22 (0

.9)

ø210

(8.3

)

185(7.3)

100(3.9)

80(3.1)

80(3.1)

75 (3.0) 75 (3.0)

130(5.1)

55 (2.2)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

1 (5

.6)

24 (0

.9)

ø210

(8.3

)


75(3.0)

75(3.0)

130(5.1)

139(5.5)

39(1.5)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)max.120 (4.7)max.120 (4.7)

max.90 (3.5)

21 (0

.8)

169

(6.7

)19

0 (7

.5)

(X2

axis

trav

el d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)

6 (0

.1)

159

(6.3

)ø2

10 (8

.3)

160(6.3)

60(2.4)

60 (2.4)

80(3.1)

6 (0

.2)

85 (3.3

)184

(7.2

)19

0 (7

.5) (

X2 a

xis

trave

l dis

tanc

e)40

(1.6)60

(2.4)160(6.3)



6

22 (0.9)

165(6.5)

78.4 (3.1)

50 (2

.0)

46.5

(1.8

)50 (2.0

)

245.66

165(6.5)

85 (3.3)

72.4 (2.9)159 (6.3)6

(0.2)

50 (2

.0)

46.5

(1.8

)50

(2.0

)

190

(7.5

) (X2 a

xis

trave

l dis

tanc

e)22

(0.9

)max.ø16 (0.6)

max

.67

(2.6

)




140(5.5)

140(5.5)


205 (8.1)

120(4.7)

80(3.1)

80(3.1)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

103(4.1)

39(1.5)

75(3.0) 770 (30.3)





140 (5.5)120(4.7)



165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

141

(5.6

)24

(0.9

)ø2

10 (8

.3)

165

(6.5

) (X1

axi

s tra

vel d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

4 (5

.7)

21 (0

.8)

ø210

(8.3

)

22 (0

.9)

ø210

(8.3

)

185(7.3)

100(3.9)

80(3.1)

80(3.1)

75 (3.0) 75 (3.0)

130(5.1)

55 (2.2)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)14

1 (5

.6)

24 (0

.9)

ø210

(8.3

)


75(3.0)

75(3.0)

130(5.1)

139(5.5)

39(1.5)

190

(7.5

) (X

2 ax

is tr

avel

dis

tanc

e)

166

(6.5

)24

(0.9

)

max.120 (4.7)max.120 (4.7)max.90 (3.5)

21 (0

.8)

169

(6.7

)19

0 (7

.5)

(X2

axis

trav

el d

ista

nce)

165

(6.5

) (X1 a

xis

trave

l dis

tanc

e)

6 (0

.1)

159

(6.3

)ø2

10 (8

.3)

160(6.3)

60(2.4)

60 (2.4)

80(3.1)

6 (0

.2)

85 (3.3

)184

(7.2

)19

0 (7

.5) (

X2 a

xis

trave

l dis

tanc

e)

40(1.6)

60 (2.4)

160(6.3)



6

22 (0.9)

165(6.5)

78.4 (3.1)

50 (2

.0)

46.5

(1.8

)50 (2.0

)

245.66

165(6.5)

85 (3.3)

72.4 (2.9)159 (6.3)6

(0.2)

50 (2

.0)

46.5

(1.8

)50

(2.0

)

190

(7.5

) (X2 a

xis

trave

l dis

tanc

e)22

(0.9

)max.ø16 (0.6)

max

.67

(2.6

)


ID Tool holder




Y axis travel distance


Working Range Diagram


21 20 /

* { } : option

Machine Specifications

PUMA TT1800 series

PUMA TT1800 series

22 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service


Capacity Swing over bed mm (inch) 230 (9.1)

Swing over saddle mm (inch) 230 (9.1)

Recommended turning diameter mm (inch) 210 (8.3)

Max. turning diameter mm (inch) Upper turret: 230 (9.1) / Lower turret: 230 (9.1)

Max. turning length mm (inch) 230 (9.1)

Chuck size inch 8

Bar working diameter mm (inch) 65 (2.6)

Feedrate

Travel distance

X1 / 2 axes mm (inch) X1: 165 (6.5) / X2: 190 (7.5)

Z1 / 2 axes mm (inch) Z1: 700 (27.6) / Z2: 720 (28.3)

Y-axis mm (inch) - 100 (3.9)

A-axis mm (inch) 770 (30.3)

Rapid traverse

X1 / 2 axes m/min (ipm) 20 (787.4)

Z1 / 2 axes m/min (ipm) 20 (787.4)

Y-axis m/min (ipm) - 7.5 (295.3)

A-axis m/min (ipm) 40 (1574.8)

Left spindle / Right spindle

Spindle speed r/min 5000

Spindle motor power (FANUC) (30 min/cont.)

kW (Hp) 22/18.5 (29.5/24.8)

Spindle motor power (SIEMENS) (S6 40%/cont.)

kW (Hp) 22/19.6 (29.5/26.3)

Max. spindle torque (FANUC) N·m (ft-lbs) 208 (153.5)

Max. spindle torque (SIEMENS) N.m (ft-ibs) 220 (162.4)

Spindle nose ASA A2#6

Spindle bearing diameter mm (inch) 110 (4.3)

Spindle inner diameter mm (inch) 76 (3.0)

C-axis min. indexing angle deg 360 (in 0.001deg.increment)

Turret No. of tool stations (Upper + Lower)

ea 24 + 24*

OD tool size mm (inch) 20 x 20 (0.8 x 0.8)

Max. ID tool size mm (inch) 32 (1.3)

Turret Indexing time sec 0.15

Max. rotary tool speed r/min 5000

Rotary tool motor power(FANUC) (S3 25%/cont.)

kW (Hp) 5.5/1.1 (7.4/1.5)

Rotary tool motor power (SIEMENS) (S6 25% /cont.)

kW (HP) 7.8/4.1 (10.5/5.5)

Power Source Power consumption kVA 75.21

Machine dimensions

Length mm (inch) 3905 (153.7)

Width mm (inch) 2070 (81.5)

Height mm (inch) 2080 (81.9)

Weight kg (lb) 8600 (18959.5) 8800 (19400.4)

Control NC system DOOSAN Fanuc i Plus {FANUC 31i / SIEMENS 840D}**

NC Unit Specifications

SIEMENS NO. Division Item Spec.S 840D

PUMA TT series

1

Control axes

Simultaneously controlled axes Positioning (G00) / Linear interpolation (G01) : 3 axesCircular interpolation (G02, G03) : 2 axes

●

2 Backlash compensation ●

3 Leadscrew error compensation ●

4 Measuring system error compensation ●

5 Feedforward control velocity-dependent ●

6 Follow up mode ●

7 Programmable acceleration ●

8 Least command increment 0.001mm (0.0001 inch) ●

9 Least input increment 0.001mm (0.0001 inch) ●

10

INTERPOLATION & FEED FUNCTION

2nd reference point return G75 FP=2 ●

11 3rd / 4th reference return G75 FP=3, 4 ●

12 Linear interpolation Max. 4 ●

13 Circular interpolation G02, G03 ●

14 Helical interpolation ●

15 Universal interpolator NURBS ●

16 Polynomial interpolation ○

17 Spline interpolation (A, B and C splines) ●

18 Involute interpolation ○

19 Separate path feed for corners and chamfers ●

20 SPINDLE FUNCTION

Retraction for rigid tapping ●

21 Rigid tapping ●

22

TOOL FUNCTION

3D Tool radius compensation ○

23 Number of tools / cutting edges in tool list 600 / 1500

24 Tool length compensation ●

25 Replacement tools for tool management ○

26 Monitoring of tool life and workpiece count ●

27 Manual measurement of tool offset ●

28 Loading and unloading of tools ●

29

PROGRAMMING & EDITING FUNCTION

Number of subroutine passes <= 9999 ●

30 Polar coordinates ●

31 Dimensions metric/inch, changeover manually or via program ●

32 Dynamic preprocessing memory FIFO ●

33 Look ahead number of blocks 150

34 Geometry axes, switchable online in the CNC program ●

35 Parts programs on NCU, max. number 1000

36 Workpieces on NCU, max. number 250

37 ShopTurn / ShopMill Machining step programming ●

38 Technology cycles for drilling/milling ●

39 Pocket milling free contour and islands stock removal cycle ●

40 2D simulation ●

41 3D simulation, finished part ●

42 Simultaneous recording ●

43

OTHERS FUNCTIONS(Operation, setting & Display, etc)

Execution from USB or CF card interface on operator panel front

●

44 Execution from HMI memory on NCU CF card ●

45 19.0" color display ●

46 Multi-channel display ●

47 2D representation of 3D protection areas / work areas ●

48 Software and hardware limit switches ●

49 Position monitoring ●

50 2D / 3D protection zones ●

51 Contour monitoring ●

52 Alarms and messages ●

53 RCS Commander (viewer function) ●

54 Automatic measuring cycles ●

56 Contour handwheel ○

57Integrate screens in SINUMERIK Operate with SINUMERIK Integrate Run MyScreens

●

58 MDynamics 3-axis ●


23 22 /

NC Unit Specifications● Standard ◦ Optional X Not applicable

FANUC NO. Division Item Spec.DOOSAN Fanuc i Plus Fanuc 31i

MS SY MS SY1

Controlled axis

Control paths 2 Path 2 Path 2 Path 2 Path

2 Controlled axes7 (X1,Z1,

C1,X2,Z2C2,A)

8 (X1, Z1, C1, Y, X2, Z2,

C2, A)

7 (X1, Z1, C1, X2, Z2, C2, A)

8 (X1, Z1, C1, Y, X2, Z2,

C2, A)3 Simultaneously controlled axes 4 axes 4 axes 4 axes 4 axes4 Axis control by PMC ● ● ● ●5 Cs contouring control ● ● ● ●

6 Synchronous/Composite control (C1 & C2 Synchro Control)

● ● ● ●

7 Arbitrary angular axis control X ● X ●

8 Torque control (토크 제어)Included in axis control by PMC

● ● ● ●


● ● ● ●

10 HRV2 control ● ● ● ●11 Inch/metric conversion ● ● ● ●12 Stored limit check before move ● ● ○ ○13 Chuck and tail stock barrier ● ● ○ ○14 Chamfering on/off ● ● ● ●15 Interference check for rotary area X X ● ●16 Unexpected disturbance torque ● ● ● ●17 detection function ● ● ● ●18

Operation

Tool retract and recover ○ ○ ○ ○19 Dry run (드라이 런) ● ● ● ●20 Single block (싱글 블록) ● ● ● ●21 Handle interruption ○ ○ ○ ○22 Incremental feed x1,x10,x100 ● ● ● ●23 Manual handle retrace ○ ○ ○ ○24 Active block cancel ○ ○ ○ ○25

Interpo-lation functions

Nano interpolation ● ● ● ●26 Linear interpolation (리니어 보간) ● ● ● ●27 Circular interpolation G02 ● ● ● ●28 Polar coordinate interpolation ● ● ● ●29 Cylindrical interpolation ● ● ● ●30 Helical interpolation ● ● ● ●

31 Thread cutting, synchronous cutting

● ● ● ●

32 Multi threading ● ● ● ●33 Thread cutting retract ● ● ● ●34 Continuous threading ● ● ● ●35 Variable lead thread cutting ● ● ○ ○36 Circular thread cutting ○ ○ ○ ○

37 Polygon machining with two spindles

● ● ● ●

36 High-speed skip Input signal is 8 points.

○ ○ ○ ○

37 3rd/4th reference position return ● ● ○ ○


● ● ● ●

39 General purpose retract ● ● ○ ○

40

Feed function

Bell-shaped acceleration/deceleration after cutting feed interpolation

● ● ● ●

41 Override cancel (오버라이드 취소) ● ● ● ●

42 AI contour control I G5.1 Q_, 40 Blocks

● ● ● ●

43 AI contour control II G5.1 Q_, 200 Blocks

○ ○ ○ ○

44 Rapid traverse block overlap ● ● ● ●

45

Program input

Optional block skip (선택적 블록 스킵)

9 pieces ● ● ○ ○

46 Absolute/incremental programming

Combined use in the same block

● ● ● ●

47 Diameter/Radius programming X-axis ● ● ● ●

48Automatic coordinate system setting(자동 좌표계 설정)

● ● ● ●

49 Workpiece coordinate system (좌표계 입력)

G52 - G59 ● ● ● ●

50 Workpiece coordinate system preset

● ● ○ ○

51 Addition of workpiece coordinate system 48 pairs X X ○ ○


53 Direct drawing dimension programming

● ● ● ●

PUMA TT1800 series

24 /

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

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1) Only with 15" LCD standard2) Only with 15" Touch LCD standard

NO. Division Item Spec.DOOSAN Fanuc i Plus Fanuc 31i

MS SY MS SY

54

Program input

Chamfering/Corner R ● ● ○ ○55 Custom macro ● ● ● ●56 Addition of custom macro common variables #100 - #199, #500 - #999 ● ● ● ●

57 Custom macro common variables between each path Only for more than 2 path control. Included in Custom macro.

● ● ● ●

58 Interruption type custom macro ● ● ○ ○59 Canned cycle ● ● ● ●60 Multiple repetitive cycles G70~G76 ● ● ● ●61 Multiple repetitive cycles II Pocket profile ● ● ● ●62 Canned cycle for drilling ● ● ● ●63 Automatic corner override X X ○ ○64 Custom software (Total amount of each path) 12MByte ● ● ● ●65 Coordinate system shift ● ● ● ●66 Direct input of coordinate system shift ● ● ● ●67 Real time custom macro ○ ○ ○ ○68 Pattern data input (패턴 데이터 입력) ● ● ○ ○69

Operation Guidance Function

EZ Guidei (Conversational Programming Solution) ●1) ●1) ● ●

70 iHMI with Machining Cycle (Conversational Programming Solution)

○2) ○2) X X

71 Easy Operation Package ● ● ● ●72

Auxiliary/Spindle speed function

Waiting function Only for more than 2 path control ● ● ● ●73 Constant surface speed control ● ● ● ●74 Spindle override (스핀들 속도 오버라이드) 0 - 150% ● ● ● ●75 Spindle orientation (스핀들 오리엔테이션) ● ● ● ●76 Spindle synchronous control ● ● ● ●80 Rigid tap ● ● ● ●81 Arbitrary speed threading ○ ○ ○ ○82

Tool function/Tool compensation

Tool offset pairs

99-pairs X X ● ●83 126-pairs ● ● ○ ○84 200-pairs ○ ○ ○ ○85 400-pairs X X ○ ○86 499-pairs X X ○ ○87 999-pairs X X ○ ○88 2000-pairs X X ○ ○89 Common offset memory between each path Only for more than 2 path control ● ● ● ●90 Tool offset ● ● ● ●91 Tool radius/Tool nose radius compensation ● ● ● ●92 Tool geometry/wear compensation ● ● ● ●93 Automatic tool offset (자동 공구 옵셋) G36/G37 ● ● ● ●94 Direct input of tool offset value measured ● ● ● ●95 Tool life management (공구 수명 관리) ● ● ● ●

96 Accuracy compensation function

Backlash compensation for each rapid traverse and cutting feed

● ● ● ●

97 Stored pitch error compensation ● ● ● ●98

Editing operation

Part program storage size & Number of registerable programs

640M(256KB)_500 programs X X ○ ○99 1280M(512KB)_1000 programs X X ● ●100 2560M(1MB)_1000 programs X X ○101 5120M(2MB)_1000 programs ● ● ○ ○102 10240M(4MB)_1000 programs X X ○ ○103 20480M(8MB)_1000 programs X X ○ ○104 2560M(1MB)_2000 programs X X ○ ○105 5120M(2MB)_4000 programs X X ○ ○106 10240M(4MB)_4000 programs X X ○ ○107 20480M(8MB)_4000 programs X X ○ ○108 Program protect ● ● ● ●109 Password function ● ● ● ●110 Playback ● ● ○ ○111 Memory card program edit & operation Max 63 programs ● ● ● ●112

Data input / output

Fast data server ○ ○ ○ ○113 External data input ● ● ● ●114 Memory card input/output ● ● ● ●115 USB memory input/output ● ● ● ●116 Automatic data backup ● ● ● ●117 Interface

functionEmbedded Ethernet ● ● ● ●

118 Fast Ethernet ○ ○ ○ ○119

Others

Display unit15" color LCD ● ● ● ●

120 15" color LCD with Touch Panel ○ ○ X X121 Machine alarm diagnosis ● ● X X122 CNC screen display ● ● ● ●123 CNC screen dual display function ● ● ● ●124 Robot

interfaceRobot interface with PMC I/O module ○ ○ ○ ○

125 Robot interface with PROFIBUS-DP ○ ○ ○ ○

25 24 /








4

Corporations

167

Dealer Networks

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200

Service Post

3

Factories


AMERICA EUROPE

CHINA (Yantai)

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INDIA

PUMA TT1800 series

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Doosan Machine ToolsCustomer Support ServiceWe help customers to achieve success by providing a variety of

professional services from pre-sales consultancy to post-sales support.






2726 /


PUMA TT1800 series Description Unit PUMA TT1800 MS / SY

Max. turning diameter mm (inch) 230 (9.1)


Chuck size inch 8


Spindle speed (Left spindle / Right spindle)

r/min 5000

Spindle motor power (Left spindle / Right spindle)

kW (Hp)22/15 (30 min/cont.) (29.5/20.1) (FANUC)

22/19.6 (S6 40%/cont.) (29.5/26.3) (SIEMENS)

ver. EN 200831 SU


Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400


Tel +1-973-618-2500 Fax +1-973-618-2501


Tel +49-2133-5067-100 Fax +49-2133-5067-111




Tel +86 21-5445-1155Fax +86 21-6405-1472







PUMA TT2500 seriesMulti-Axis Turning Center

PUMA TT2500 seriesPUMA TT2500MSPUMA TT2500SY

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

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Applications

Capacity Diagram

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Customer Support

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PUMA TT2500 seriesHigh performance turning center featuring first & second spindle that have the same power and capacity, with upper & lower turrets on the grounded box type bed. Simultaneous machining on two faces with both spindles and turrets and virtual realization of Y-axis function will bring you double productivity.

PUMA TT2500 series

02 /

Contents

02 Product Overview

Basic Information






Sample

Equipped with an advanced finished-part removal system for both spindles!


with independent part catcher and

unloader systems to provide a fully

automated manufacturing system.

Excellent rigidity and power implemented with axis travel system optimization technology!

All guide ways are wide wraparound

rectangular type for unsurpassed long

term rigidity and accuracy.

Productivity doubled with the adoption of a right spindle and a lower turret!

The left and right spindles and the upper

and lower turrets operate independently

to double the machine’s productivity.

03 02 /

Basic Structure Machine construction

Perfect integration of multi-process and high productivity are achieved by Left & right spindle of the same power and capacity, with upper & lower turrets on the grounded box type bed.

Robust Design

All guide ways are wide wraparound rectangular type for unsurpassed long term rigidity and accuracy.

Achievement of PUMA TT machines

Continuous process accuracy, Shorten setting time, Optimal distribution of cycle and Automated works

The heavily ribbed torque tube designprevents twisting and deformation.

Z1 axis

X1 axis

Y axisC1 axis

C2 axisX2

axis

Z2 axis

B axis

FEM (Finite Element Method) Analysis

Product Overview

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PUMA TT2500 series

High productivity achieved with high-speed, high-power spindle motor.


Spindle

Turret

Built-in Structure

Both left and right spindle have built-in motor spindles that wholly covered with oil cooling system to ensure remarkable range of applications from heavy duty cutting with high power at low speed to fine to finish cutting at high speed and optimize thermal displacement.

Turret

Total of 24 tool stations upper and lower turret(BMT65P) make it possible to complete complicated parts requiring many tools in just one set-up. Reliable servo driven turrets reduce the total cycle time required to machine parts.

Motor (30 min)

26 / 22 kW (34.9 / 29.5 Hp)

No. of tool station (Upper+Lower turret)

24 (12+12) st

Max. spindle speed (10inch)

3500 r/mim

Index time (1-station swivel)

0.20 s

Both Left and Right spindle are designed to minimize maleffects of thermal distortion which can hit continuous machining precision seriously. Especially the same capacity of both spindles improves productivity remarkably of single machine.

Oil Cooling Unit for Spindles

Oil cooler

Oil jacket

Main spindle

Left Spindle

C1 axis

C2 axis

Right Spindle

Radial BMT65P

The turret features BMT65P style tooling in which the toolholders are mounted directiy to theturret’s periphery using 4 large bolts.

0504 /

Axis Features Travel

Machining range

X 1-axis (Upper turret)

255 mm (10.0 inch)

A : Max. turning dia.(on Upper turret)

390 mm (15.4 inch)

X 2-axis (Lower turret)

190 mm (7.5 inch)

(on Lower turret)

300 mm (11.8 inch)

Z 1-axis (Upper turret)

800 mm (31.5 inch)

B : Max. turning length

350 mm (13.8 inch)

Z 2-axis (Lower turret)

900 mm (35.4 inch)

C : Max. bar working dia.

81 mm (3.2 inch)

C1-axis


Upper turret

Lower turret

Y-axis

Z1-axis

C2-axis

A-axis

Z2-axis

X2-axis

A -axis

810 mm (31.9 inch)

B

Ø A Ø CØ C

B

Product Overview

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PUMA TT2500 series

Rapid Traverse

Variation, processing Virtual y-Axis Function

Y-axis addition to upper turret on SY series brings complex machining to completion in just one set-up. Synchronous interpolation of X1-axis and Ys-axis in double ways structure creates the Y-axis function.

X-axis

20 m/min(787.4 ipm)

Y-axis travel

120 (±60) mm (4.7 (±2.4) inch)

Z-axis

24 m/min(944.9 ipm)

Y-axis rapid

7.5 m/min (295.3 ipm)

Outstanding rigidity for high feedrates

Y-axis Working Range

Y-axis Working Range

By simultaneous X-Y-Z-axis feed control and C-axis function to guide precisecircular orientation of spindle, Y/X axes circular interpolation simplifies themachining of complex shapes in faster cycle time. Y&X-axis

circular interpolation

X1+Y-axis

Poly-side machine

Y-axis

X-axisOn-center face groove

Y-axis

X-axis

Off-center side groove

Y-axis

X-axis

Spindle center 348.923 (13.7)

141.077 (5.6)

6.923 (0.3)

100(3.9)

10 (0.4) 245 (9.6)

255 (10.0) (X1-axis travel)

Interference area withRight spindle

60 (2.4

)50

.229

(2.0

)

60 (2.4

)

Angular Milling unit moving area

Unit : mm (inch)

07 06 /

Machine Capacity

Chip removal rate

348 Cm3/min (21.2 inch3/min)

Chip removal rate

367 Cm3/min (22.4 inch3/min)

Roundness

0.40 ㎛

Cutting depth

10 mm (0.4 inch)Cutting depth

5 mm x 2 (0.2 inch)

Roughness

0.23 ㎛Ra

Heavy-Duty Cutting, OD (Left spindle & upper turret)

Making full use of the high output motor, heavy-duty O.D. cutting is powerful and precise even with large workpieces.

Balanced Cutting, OD (Left spindle & upper - lower turret)

The synchronous control of Upper and Lower turrets makes O.D. cutting with high precision balanced cutting.

Material Cutting speed (m/min (ipm))

Feedrate(mm/rev (ipr))

Spindle speed (r/min)

Carbon steel, SM45C 120 (4724.4) 0.36 (0.0) 320

Tool Ø 20 HSS drill

MaterialCarbon steel

SM45CRotary tool spindle speed (r/min) 1,000

Feedrate (mm/rev (ipr)) 0.3 (0.0)Chip removal rate(cm3/min (inch3/min))

60 (3.7)

Drilling depth (mm (inch)) 10 (0.4)

Tool M16×2.0

MaterialSM45C

(JIS S45C)Rotary tool spindle speed (r/min)

600

Feedrate (mm/min (ipm)) 1200 (47.2)

Material Cutting speed (m/min (ipm))

Feedrate(mm/rev (ipr))

Spindle speed (r/min)

Carbon steel, SM45C 120 (4724.4) 0.36 (0.0) 320

Drilling

Machining examples

High productivity

Reliable Long-Run Machining Accuracy

Tapping

생

Cycle Time

Actual cutting Non-cutting operations

Non-cutting operations

Actual cutting

1 turret

TT series

Productivity

x 1.7

Tool Ø 20 HSS drill

Material AL2024

Outer diameter (mm (inch)) 60 (2.4)

Spindle speed (r/min) 1,300

Feedrate (mm/rev (ipr)) 0.05 (0.0)

*The machining accuracy indicated is just for reference. Depending on cutting and environmental conditions during

measurement, the results can be different.270°

90°

0°180°

0.5㎛

Product Overview

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Capacity Diagram

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PUMA TT2500 series

Ergonomic Design

Balanced Cutting, OD (Left spindle & upper - lower turret)

Safety & Operability

Eco-Friendly Design

Safety window on front door

High maintainability

Oil Skimmer

Another suggestion to prolong the life time of the coolant water. A belt-driven type oil skimmer picks up and removes waste oil from the coolant tank that is easily drained.

Viewing window is designed and was tested under heavy condition to protect operator against possible dangersduring real cutting thanks to its shock absorbing laminated glass and double panel construction. The window without grating also provides a clear view of the machine inside.

Swivel type operator panel

Operator oriented designwith 90˚swivel

Collection of Waste Lubrication Oil

Less waste lubrication oil extends the life time of the coolant water and cut down the grime and offensive smell of the machine inside.

No Coolant Leakage

Rigorously designed, manufactured and tested machine covers do not permit coolant leakage in any condition. The factory always keeps our environment clean.

0~90°

Pressure control forLeft spindle chucking

Pressure control for Rightspindle chucking (or Tail stock)

Separate coolant tank

Lubrication tank

Tempered glass Metal plate

Polycarbonate

Resin

NBR

Outside

09 08 /

Standard / Optional Specifications

NO. Description Features PUMA TT2500series

1Chuck (Left / Right)

10 Inch ●

2 None ◦

3Jaws (Left / Right)

Soft Jaws ●

4 Hardened & Ground Hard Jaws ◦

5Chucking option

Dual Pressure Chucking ◦

6 Chuck Clamp Confirmation ●

7 Tailstock Tail Center For Turret ◦

8Coolant Pump

1.5 bar ●

9 4.5 / 7 / 10 / 14.5 / 28 bar ◦

10

Coolant options

Oil Skimmer ◦


12 Coolant Pressure Switch ◦

13 Cooling Flow Switch ◦

14 High Coolant Interface ◦

15 Chuck Coolant (Left / Right) ◦

16 Through Spindle Coolant(T.S.C) For Spindle (Left / Right) ◦

17 Coolant Gun ◦

18

Chip processing options

Chip Conveyor_Side Type ◦

20 Chip Conveyor_Rear Type ◦

21 Chip Bucket ◦

22 Air Blow (Left / Right) ●

23 Mist Collector ◦

24

Measurement & Automation

Tool Setter (Manual / Auto) ◦

25 Parts Catcher And Box ◦

26 Parts Unloader And Conveyor ◦

27 Work Ejector ◦

28 Auto Door ◦

29 Cut-Off Confirmation ◦

30 Work / Tool Counter ◦

31 Robot Interface (PMC I/O, Profibus) ◦

32 Bar Feeder Interface ◦

33

Optional devices

Tool Load Monitoring ◦

34 Linear Scale (X1, X2, Z1, Z2, Y) ◦

35 Signal Tower ◦

36 Air Gun ◦

37 Air Conditioner For Electric Cabinet ◦

38 Light For Electric Cabinet ◦

39 Extra M-Code (4ea) ◦

40 Auto Power Off ◦

41 Quick change tooling(CAPTO) ◦

42

Customized Special Option

Coolant level switch : Sensing level - Low ◦

43 Parts Unloader And Conveyor_Gripper Type ◦

44 Automatic Top Door ◦

45 Coolant Gun ◦


47 Chip Coveyor_Drum Filter Type ◦

48 Shower Coolant ◦

49 Air Limit Sensing On Chuck_Preparation ◦

50 Rotary Type Window Wiper_Eletrical ◦

51 TSC For Main/Left Spindle ◦

52 TSC For Sub/Right Spindle ◦

53 TSA For Main/Left Spindle ◦

54 TSA For Sub/Right Spindle ◦

55 Work & Tool Counter ◦

56 Tool Setter Extension For Special Chuck ◦

57 Main/Left Spindle Air Curtain ◦

58 Sub/Right Spindle Air Curtain ◦

59 MQL System ◦

60 Chuck Pressure Switch ◦

● Standard ◦ Optional X N/A


*For further details of the range of options, please contact.

Product Overview

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Capacity Diagram

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PUMA TT2500 series

10 /

* Can be limited depends on holder position

* Depending on the chuck and cylinder spec. used in the machine, the bar working dia. can be reduced.

Optimal Support System of Automatic Operation


Optional devices

COLLET CHUCK Auto tool pre-setter Coolant blower

ID/OD Special Holder(Each turret 12ea/Tool 24ea)


Quick change tooling(CAPTO)Work measurement

Parts unloader & conveyorParts unloader system built inside the machine can receiveworkpieces from both spindles. Automated operation is realizedperfectly when the system is coupled with bar feeder system.

Bar feeder systemAutomated bar working is possible by bar feeder system. When parts unloader system is added, its value of use will be in the best.

Max. work diameter Ø81 mm (3.2 inch)

Max. work length 160 mm (6.3 inch)

Max. work weight 4kg (8.8 lb)

Max. Bar Working dia

ø81 mm (3.2 inch)

1110 /

Product Overview

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Applications

Capacity Diagram

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Customer Support

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Upper turret

DOOSAN Fanuc i Plus


Doosan Fanuc i Plus 15 inch color display Intuitive and user-friendly design




iHMI Touch screen


Variety of applications

Providing various applications related to PLANNING, MACHINING, IMPROVEMENT, and UTILITY for customer convenience.

PUMA TT2500 series


Example programming

Cutting shape




EZ-Guide i screen

Turret maintenance and service screen






EZ-Guide i




13 12 /




(Built-in)

PUMA TT2500MS / SY

Rotary tool spindle

Torq

ue :

N. m

(ft-l

bs)

Out

put :

kW

(Hp)



Max. power : 5.5/1.5 kW

(7.4/2.0 Hp) (15min/Cont.)

PUMA TT2500MS / SY

Torq

ue :

N. m

(ft-l

bs)

Out

put :

kW

(Hp)



Max. power : 7.5/1.5 kW

(10.1/2.0 Hp) (5min/Cont.)

PUMA TT2500MS / SY

Torq

ue :

N. m

(ft-l

bs)

Out

put :

kW

(Hp)


Product Overview

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S2 30minS3 25%S2 30minS1 Cont.S2 30minS1 Cont.

S2 30min

S2 25%

22 (29.5)26 (34.9)

15 (20.1)

S1 ContS1 Cont.

20 100 1000 35001 (1.3)

10 (13.4)

30001060570485

433 (319.6)369 (272.3)296 (218.4)234 (172.7)198 (146.1)

20 100 1100 5000

S2 15min

S1 Cont.

S2 15min

S1 Cont.

5.5 (7.4)

1.5 (2.0)

10 (7.4)

10 (7.4)

10 (7.4)

34 (25.1)

48 (35.4)

0

3000750425

100 (73.8)

100 (73.8)

95 (70.1)

1.5 (2.0)

7.5 (10.1)

3.7 (5.0)

110 100 1000

S2 5min

S1 Cont.

S2 5min

S1 Cont.

5000

3000750425

PUMA TT2500 series

14 /

External Dimensions

Top View

Front View

Side View

Unit : mm (inch)

RIGHT DISPOSAL CHIP CONVEYOR(OPTION)

REAR DISPOSAL CHIP CONVEYOR(OPTION)

SPINDLE CENTER

2590

(102

.0)

1310

(51.

6)

1210

(47.

6)

4194 (165.1) 905 (35.6)

1092

.1 (4

3.0)

410

(16.

1)

2490

(98.

0)

1163 (45.8)

77(3.0)

168(6.6)

3644.5 (143.5)

855 (33.7) (DOOR OPEN SPACE)

1100 (43.3) (DISTANCE BETWEEN SPINDLE NOSE)1454.5 (57.3)

633(24.9) 3018 (118.8)

1020 (40.2)2284 (89.9)

286 (11.3)

1090

(42.

9)

REAR DISPOSAL CHIP CONVEYOR(OPTION)

RIGHT DISPOSAL CHIP CONVEYOR(OPTION)

FL(RIGHT SIDE TANK):0FL(REAR SIDE TANK):0

RIGHT SPINDLE NOSELEFT SPINDLE NOSE

882

(34.

7)22

10 (8

7.0)

73 (2

.9)

1250 (49.2)1190 (46.9) 280

(11.0)350

(13.8)

2350(92.5)

545(21.5)

733

(28.

9)46

2(1

8.2)

1585

(62.

4)

280

(11.

0)35

0(1

3.8)

203

(8.0

)

165

(6.5

)

R 894

(35.2)R 334(13.1)

15 14 /

Unit : mm (inch)

Tooling System

PUMA TT2500 MS / SY

Standard

■: MS/SY series

OD, FACE, CUT-OFF

TURNING TOOL

ID HOLDER

12st UPPER TURRETBMT 65P

12st LOWER TURRETBMT 65P

ROTARY TOOL

PLUG


FACE TOOL HOLDER

CUT-OFF TOOL HOLDER

ID TOOL HOLDER

OD TOOL HOLDER

CUTTING TOOL(ER25)

BORING BAR

U-DRILL

DRILL

OD TOOL(ER25)

U-DRILL SLEEVESø20 - H40ø25 - H40ø32 - H40

BORING SLEEVESø10 - H40ø16 - H40ø25 - H40

ø12 - H40ø20 - H40ø32 - H40




DUMMY PLUG

COLLET ADAPTER





(ø3,4,5,6,7,8,9,1011,12,13,14,15,1617,18,19,20)

(6)

(2)

(2)

(1)

(9) (2)

(2)

(2)

(2)

(2)

(1)

(1)

(1)

Product Overview

Basic Information

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Processing

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Customer Support

Service

PUMA TT2500 series

16 /



ø40 (1.6)

(Boring bar d

ia.)

448.

5 (1

7.7)

110.

5(4

.4)

115(4.5)

182.5(7.2)

182.5(7.2)

130(5.1)


40(1.6)

150(5.9)

40(1.6)

90(3.5)

90(3.5)

115(4.5)67 (2

.6)

405

(15.

9)

182.5(7.2)

182.5(7.2)

130(5.1)


40(1.6)

215(8.5)

40(1.6)

ø260 (10.2)

ø270 (10.6)

95(3.7) 7

(0.3)

ø260

(10.2)

ø230 (9.1)

ø390 (15.4)(Upper Turret:Max. turning dia.) ø300 (11.8) (Lower Turret:Max. turning dia.)

ø676 (26.6)(Max. swing dia.)

ø40

(1.6

)(B

orin

g ba

r dia

.)

7(0.3) 95(3.7)


448.

5 (1

7.7)

110.

5(4

.4)

115(4.5)

182.5(7.2)

182.5(7.2)

130(5.1)


40(1.6)

150(5.9)

40(1.6)

90(3.5)

67 (2.6

)

405

(15.

9)

115(4.5)

182.5(7.2)

182.5(7.2)

130(5.1)


90(3.5)

40(1.6)

215(8.5)

40(1.6)

95(3.7) 7

(0.3)

95(3.7)

7(0.3)

ø260 (10.2)

Max. ø20 (0.8)

ø230 (9.1)

95

(3.7)

59

(2.3)

100

ø270(10.6)

ø260 (10.2)

ø250 (9.8)

ø390 (15.4) (Upper Turret:Max. turning dia.) ø300 (11.8) (Lower Turret:Max. turning dia.)


ø40

(1.6

) (Bo

ring

bar d

ia.)

ø676(Max. swing dia.)

ø40 (Borin

g bar dia.)

17 16 /

UPPER TURRET LOWER TURRET

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

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Information

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Applications

Capacity Diagram

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Customer Support

Service

PUMA TT2500 series

18 /

Working Range Diagram


1100 (43.3) (Distance between spindle nose)800 (31.5) (Z1-axis travel)

27 (1

.1)

40(1

.6)

150 (

5.9)

190

(7.5

) (X

2-ax

is tr

avel

)19

0 (7

.5)

(X2-

axis

trav

el)

190

(7.5

) (X

2-ax

is tr

avel

)

190

(7.5

) (X

2-ax

is tr

avel

)40

(1.6

)15

0 (5.9

)

190

(7.5

) (X

2-ax

is tr

avel

)

27(1

.1) 130

(5.1

)

10 (0.4

)

10 (0

.4)

215

(8.5

)

255

(10.

0) (X

1-ax

is tr

avel

)25

5 (1

0.0)

(X1-

axis

trav

el)

255

(10.

0) (X

1-ax

is tr

avel

)

255

(10.

0) (X

1-ax

is tr

avel

)40 (1.6

)

215

(8.5

)40 (1.6

)

100 86

10

255

(10.

0) (X

1-ax

is tr

avel

)

186 (7.3)186 (7.3)

140 (5.5)7 (0.3)7 (0.3)27

(1.1)

100(3.9)

900 (35.4) (Z2-axis travel) 150(5.9)

50(2.0)

800 (31.5)100 (3.9)

150(5.9)

150(5.9)

31 (1

.2)

31 (1

.2)

80(3.1)

115

(4.5

)23

0(9

.1)

25 (1.0

)

40 (1

.6)

155 (

6.1)

25 (1

.0)

162 (

6.4)

40 (1

.6)

115

(4.5

)

5(0.2)

128(5.0)

83(3.3)

74(2.9)

771 (30.4)900 (35.4) (Z2-axis trabel) 80

(3.1)80

(3.1)30

(1.2)

Max.140(5.5)

Max.140(5.5)

90(3.5)

129(5.1)

129(5.1)

90(3.5)

130(5.1) 66

(2.9)29

(1.1)

100

(3.9

)24

5(9

.6)

10 (0.4

)

20 (0

.8)

20 (0.8

)

10 (0

.4)18

0 (7

.1)

100 (

3.9)

168

(6.6

)

84(3.3)

147(5.8)

172 (6.8) 728 (28.7)900 (35.4) (Z2-axis travel) 66

(2.6)134(5.3)

193 (7.6)

34(1.3)

63(2.5)

93(3.7)

84 (3.3)

66(2.9)

168(6.6)

27 1815

130

130

73(2.9)

73(2.9)

73(2.9)

154(6.1)

73(2.9)

73(2.9)

127(5.0)

127(5.0)

125(4.9)

74(2.9)

89(3.5)

85(3.3)

130(5.1)

227(8.9)

900 (35.4)(Z2-axis travel) 900 (35.4)(Z2-axis travel)

1100 (43.3) (Distance between spindle nose)800 (31.5) (Z1-axis travel)

800 (31.5) (Z1-axis travel)800 (31.5) (Z1-axis travel)

800 (31.5) (Z1-axis travel)

1100 (43.3) (Distance between spindle nose)1100 (43.3) (Distance between spindle nose)



Single ID Tool holder




* { } : option


Capacity Swing over bed mm (inch) 800 (31.5)

Swing over saddle mm (inch) 620 (24.4)

Max. turning diameterOn upper turret mm (inch) 390 (15.4)

On lower turret mm (inch) 300 (11.8)

Recommended turning diameter mm (inch) 255 (10.0)



Spindle (Left/Right)


Spindle nose ASA A2-8

Spindle bearing diameter (front) mm (inch) 130 (5.1)

Spindle through hole diameter mm (inch) Letf : 91 (3.58) / Right : 86 (3.4)

C1-axis minimum indexing increment deg 0.001

Travels X1-axis mm (inch) 255 (10.0)

Z1-axis mm (inch) 800 (31.5)

A-axis mm (inch) 810 (31.9)

X2-axis mm (inch) 190 (7.5)

Z2-axis mm (inch) 900 (35.4)

C1, C2-axis deg 360

Y-axis mm (inch) - 120 (±60) (4.7 (±2.4))

Rapid traverse rate

X1, 2-axis m/min (ipm) 20 (787.4)

Z1, 2-axis m/min (ipm) 24 (944.9)

A-axis m/min (ipm) 24 (944.9)

C1, C2-axis r/min - 200

Y-axis m/min (ipm) - 75 (2952.8)

Turret (Upper/Lower)

Number of tool stations ea 12

OD tool size mm (inch) 25 x 25 (1.0 x 1.0)

Max. boring bar size mm (inch) Ø40 (Ø1.6)

Turret indexing time 1 station swivel sec 0.2

Max. rotary tool speed r/min 5000

Motor Spindle motor power (Left/Right) kW (Hp) 26 / 22 (34.9 / 29.5) (30min/Cont.)

Servo motor power

X1-axis kW (Hp) 4 (5.4)

X2-axis kW (Hp) 3 (4.0)

Z1, 2-axis kW (Hp) 4 (5.4)

A-axis kW (Hp) 4 (5.4)

Y-axis kW (Hp) - 3 (4.0)

Coolant pump motor power kW (Hp) 0.4 (0.5)

Power source Required power capacity kVA 95.77

MachineDimensions Machine size

Floor space mm (inch) 4050 x 2210 (159.4 x 87.0)

Height mm (inch) 2480 (97.6)

Machine weight (Net) kg (lb) 12700 (27998.3)

Control CNC system DOOSAN Fanuc i Plus {Fanuc 31i} *

19 18 /

Machine Specifications

PUMA TT2500 series

NC Unit Specifications● Standard ◦ Optional X Not applicable

FANUC

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service


MS SY MS SY

1

Controlled axis

Control paths 2 Path 2 Path 2 Path 2 Path

2 Controlled axes7 (X1,Z1,

C1,X2,Z2C2,A)

8 (X1, Z1, C1, Y, X2, Z2,

C2, A)

7 (X1, Z1, C1, X2, Z2, C2, A)

8 (X1, Z1, C1, Y, X2, Z2,

C2, A)3 Simultaneously controlled axes 4 axes 4 axes 4 axes 4 axes4 Axis control by PMC ● ● ● ●5 Cs contouring control ● ● ● ●

6 Synchronous/Composite control (C1 & C2 Synchro Control)

● ● ● ●

7 Arbitrary angular axis control X ● X ●

8 Torque control Included in axis control by PMC

● ● ● ●


● ● ● ●

10 HRV2 control ● ● ● ●11 Inch/metric conversion ● ● ● ●12 Stored limit check before move ● ● ○ ○13 Chuck and tail stock barrier ● ● ○ ○14 Chamfering on/off ● ● ● ●15 Interference check for rotary area X X ● ●16 Unexpected disturbance torque ● ● ● ●17 detection function ● ● ● ●18

Operation

Tool retract and recover ○ ○ ○ ○19 Dry run ● ● ● ●20 Single block ● ● ● ●21 Handle interruption ○ ○ ○ ○22 Incremental feed x1,x10,x100 ● ● ● ●23 Manual handle retrace ○ ○ ○ ○24 Active block cancel ○ ○ ○ ○25

Interpo-lation functions

Nano interpolation ● ● ● ●26 Linear interpolation ● ● ● ●27 Circular interpolation G02 ● ● ● ●28 Polar coordinate interpolation ● ● ● ●29 Cylindrical interpolation ● ● ● ●30 Helical interpolation ● ● ● ●

31 Thread cutting, synchronous cutting

● ● ● ●

32 Multi threading ● ● ● ●33 Thread cutting retract ● ● ● ●34 Continuous threading ● ● ● ●35 Variable lead thread cutting ● ● ○ ○36 Circular thread cutting ○ ○ ○ ○

37 Polygon machining with two spindles

● ● ● ●

36 High-speed skip Input signal is 8 points.

○ ○ ○ ○

37 3rd/4th reference position return ● ● ○ ○


● ● ● ●

39 General purpose retract ● ● ○ ○

40

Feed function

Bell-shaped acceleration/deceleration after cutting feed interpolation

● ● ● ●

41 Override cancel ● ● ● ●

42 AI contour control I G5.1 Q_, 40 Blocks

● ● ● ●

43 AI contour control II G5.1 Q_, 200 Blocks

○ ○ ○ ○

44 Rapid traverse block overlap ● ● ● ●45

Program input

Optional block skip 9 pieces ● ● ○ ○

46 Absolute/incremental programming

Combined use in the same block

● ● ● ●

47 Diameter/Radius programming X-axis ● ● ● ●

48 Automatic coordinate system setting

● ● ● ●

49 Workpiece coordinate system G52 - G59 ● ● ● ●

50 Workpiece coordinate system preset

● ● ○ ○



53 Direct drawing dimension programming

● ● ● ●PUMA TT2500 series

20 /


MS SY S MS

54

Program input

Chamfering/Corner R ● ● ○ ○55 Custom macro ● ● ● ●56 Addition of custom macro common variables #100 - #199, #500 - #999 ● ● ● ●

57 Custom macro common variables between each path Only for more than 2 path control. Included in Custom macro.

● ● ● ●

58 Interruption type custom macro ● ● ○ ○59 Canned cycle ● ● ● ●60 Multiple repetitive cycles G70~G76 ● ● ● ●61 Multiple repetitive cycles II Pocket profile ● ● ● ●62 Canned cycle for drilling ● ● ● ●63 Automatic corner override X X ○ ○64 Custom software (Total amount of each path) 12MByte ● ● ● ●65 Coordinate system shift ● ● ● ●66 Direct input of coordinate system shift ● ● ● ●67 Real time custom macro ○ ○ ○ ○68 Pattern data input ● ● ○ ○69

Operation Guidance Function

EZ Guidei (Conversational Programming Solution) ●1) ●1) ● ●

70 iHMI with Machining Cycle (Conversational Programming Solution)

○2) ○2) X X

71 Easy Operation Package ● ● ● ●72

Auxiliary/Spindle speed function

Waiting function Only for more than 2 path control ● ● ● ●73 Constant surface speed control ● ● ● ●

74 Spindle override 0 - 150% ● ● ● ●

75 Spindle orientation ● ● ● ●

76 Spindle synchronous control ● ● ● ●80 Rigid tap ● ● ● ●81 Arbitrary speed threading ○ ○ ○ ○82

Tool function/Tool compensation

Tool offset pairs

99-pairs X X ● ●83 126-pairs ● ● ○ ○84 200-pairs ○ ○ ○ ○85 400-pairs X X ○ ○86 499-pairs X X ○ ○87 999-pairs X X ○ ○88 2000-pairs X X ○ ○89 Common offset memory between each path Only for more than 2 path control ● ● ● ●90 Tool offset ● ● ● ●91 Tool radius/Tool nose radius compensation ● ● ● ●92 Tool geometry/wear compensation ● ● ● ●93 Automatic tool offset G36/G37 ● ● ● ●94 Direct input of tool offset value measured ● ● ● ●95 Tool life management ● ● ● ●

96 Accuracy compensation function

Backlash compensation for each rapid traverse and cutting feed

● ● ● ●

97 Stored pitch error compensation ● ● ● ●98

Editing operation

Part program storage size & Number of registerable programs

640M(256KB)_500 programs X X ○ ○99 1280M(512KB)_1000 programs X X ● ●100 2560M(1MB)_1000 programs X X ○ ○101 5120M(2MB)_1000 programs ● ● ○ ○102 10240M(4MB)_1000 programs X X ○ ○103 20480M(8MB)_1000 programs X X ○ ○104 2560M(1MB)_2000 programs X X ○ ○105 5120M(2MB)_4000 programs X X ○ ○106 10240M(4MB)_4000 programs X X ○ ○107 20480M(8MB)_4000 programs X X ○ ○108 Program protect ● ● ● ●109 Password function ● ● ● ●110 Playback ● ● ○ ○111 Memory card program edit & operation Max 63 programs ● ● ● ●112

Data input / output

Fast data server ○ ○ ○ ○113 External data input ● ● ● ●114 Memory card input/output ● ● ● ●115 USB memory input/output ● ● ● ●116 Automatic data backup ● ● ● ●117 Interface

functionEmbedded Ethernet ● ● ● ●

118 Fast Ethernet ○ ○ ○ ○119

Others

Display unit15" color LCD ● ● ● ●

120 15" color LCD with Touch Panel ○ ○ X X121 Machine alarm diagnosis ● ● X X122 CNC screen display ● ● ● ●123 CNC screen dual display function ● ● ● ●124 Robot

interfaceRobot interface with PMC I/O module ○ ○ ○ ○

125 Robot interface with PROFIBUS-DP ○ ○ ○ ○


1) Only with 15" LCD standard2) Only with 15" Touch LCD standard

21 20 /








4

Corporations

167

Dealer Networks

51


200

Service Post

3

Factories


AMERICA EUROPE

CHINA (Yantai)

CHINA (Shanghai)

INDIA

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA TT2500 series

Doosan Machine ToolsCustomer Support ServiceWe help customers to achieve success by providing a variety of

professional services from pre-sales consultancy to post-sales support.






2322 /


PUMA TT2500 series Description Unit PUMA TT2500S / MS / SY

Max. turning diameter mm (inch) Upper turret:390 (15.4) / Lower turret: 300 (11.8)



Chuck size inch 10


Spindle motor power (Left / Right) kW (Hp) 26/22 (34.9/29.5) (30min/Cont.)

ver. EN 200831 SU


Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400


Tel +1-973-618-2500 Fax +1-973-618-2501


Tel +49-2133-5067-100 Fax +49-2133-5067-111




Tel +86 21-5445-1155Fax +86 21-6405-1472







PUMA TT2100SYY PUMA TT1300SY/SYY - Syracuse Supply

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Transcript of PUMA TT2100SYY PUMA TT1300SY/SYY - Syracuse Supply