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Page 0
Mega Jati Academy Sdn Bhd
PROGRAM:
FM SPECIALIST IN ROAD AND HIGHWAY (FM RH)
APRIL 2021
ASSESSMENT TYPE:
PERFORMANCE ASSESSMENT (PA)
ASSIGNMENT SUBJECT: MODULAR ASSESSMENT of
PERFORMANCE ASSESSMENT (PA)
NAME : ILYAS MUSTAPHA BIN MOHAMMAD
INDENTITY CARD NO. : 881102-01-5055
TELEPHONE NO. : +60176671030
E-MAIL : [email protected]
ORGANISER/TRAINERS : CIDB - MJA
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EXECUTIVE SUMMARY
Performance Asessment (PA) assignment is to demonstrate learner’s knowledge on the
understanding of facility management frameworks, CIDB Acts and procedures in Malaysian’s
Facility Management Industry with the applications of learning modules through a case study
to achieve the program objectives and learning objectives.
This PA is to assess the performance on task that complies with competencies requirement
as stated in the Competency Standard Qualification Frameworks (CSQF) such as CICS,
NCS or NOSS for Facilities Management Manager / Executive and specialiast to
competencies in FM Road and Highway. The competence person on this program also just
only registered as a Facilities Contractor (F01 / F02).
In this PA, it will outline the phases of the facilities management specifically to tackle the
problems that may arise along the time of contract durations. This has to be done in order to
manage the facilities properly, plan for the works, solving the anticipated problems early and
progress smoothly until completion of all work tasks. It will be also plan properly about the
warranty on the maintenance on hard services or soft services in facilities management.
All the process will be highlighted and any problem statements will be discussed and tackle
with proposed solutions to avoid any disruptions to the work progress and complete with
good quality at each of the processes.
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TABLE OF CONTENTS
PROJECT EXCECUTIVE SUMMARY………………...………………………………….……...1
TABLE OF CONTENT …………………………………………………………………....………. 2
1. PROJECT BACKGROUND ....................................................................................................... 3
2.0 TASK # M01 : ROAD AND HIGHWAY CLASSIFICATIONS, GEOMETRIC DESIGN
AND ADMINISTRATION BODY........................................................................................................ 4
2.1 PROBLEM STATEMENT ................................................................................................... 4
2.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION .................. 4
3.0 TASK # M02 : ROAD AND HIGHWAY TRAFFIC SAFETY OPERATION .................... 6
3.1 PROBLEM STATEMENT ................................................................................................... 6
3.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION .................. 6
4.0 TASK # M03 : ROAD AND HIGHWAY ROUTINE MAINTENANCE ............................ 12
4.1 PROBLEM STATEMENT ................................................................................................. 12
4.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION ................ 12
5.0 TASK # M04 : ROAD AND HIGHWAY PAVEMENT REHABILITATION .................... 17
5.1 PROBLEM STATEMENT ................................................................................................. 17
5.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION ................ 17
6.0 TASK # M05 : ROAD AND HIGHWAY PAVEMENT REHABILITATION
(TREATMENT) ................................................................................................................................... 26
6.1 PROBLEM STATEMENT ................................................................................................. 26
6.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION ................ 26
7.0 TASK # M06 : ROAD AND HIGHWAY MAINTENANCE – MATERIAL, PLANT AND
MACHINERIES MANAGEMENT .................................................................................................... 35
7.1 PROBLEM STATEMENT ................................................................................................. 35
7.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION ................ 35
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1. PROJECT BACKGROUND
Since its incorporation in 1995, PROLINTAS SDN BHD has enjoyed a tradition of business
excellence and public service as one of the country’s leading highway concessionaires or
Build-Operate-Transfer (BOT) Operator Company. Infused with the resources that reinforce
its tested stability, it has gone from strength to strength. Leveraging off its wide asset base
and well-established brand name, PROLINTAS is constantly guided by a vision for future
profitability, financial advancement and corporate health. After 25 eventful years of growth,
PROLINTAS has evolved into a national icon that personifies foresight, innovation,
dedication, integrity as well as keen business acumen, love for community and love for
nature. With an ongoing commitment for growth that is all set to meet and transcend any
challenges, it will continue to surpass established boundaries in order to scale new heights.
PROLINTAS also to be the leading highway concessionaire in Malaysia.
.
The current project, PROLINTAS already awarded to Lee Hin Berjaya (LHB) for upgrading
the main road along Persisiran Jalan Tun Ahmad with total distance is 100km which required
comprehensive maintenance monitoring. The total length of contract is for 10 years starting
1st January 2018. LHB is specialists company that conducting road and highway
maintenance for PROLINTAS. However, after 3 years operations, the client tabled out their
dissatisfaction towards the services with regard the performamce. Therefore, as a Facilities
Manager (FM), I will solve the complaint and problem and this PA will be review back by the
client, PROLINTAS for their further action.
As per table below show the FM Project informations detail:
Project Title Upgrading The Main Road Along Persisiran Jalan Tun Ahmad With Total Distance Is 100km Which Required Comprehensive Maintenance Monitoring
Owner / Client
PROLINTAS SDN BHD
FM Contractor
LEE HIN BERJAYA
Location PERSISIRAN JALAN TUN AHMAD, KUALA LUMPUR
Distance 100km
Start/End Date 01/01/2018 – 30/06/2028 (Duration : 10 years)
Scope of Works Maintenance & Upgrading Routine Pavement
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2.0 TASK # M01 : ROAD AND HIGHWAY CLASSIFICATIONS, GEOMETRIC DESIGN
AND ADMINISTRATION BODY
2.1 PROBLEM STATEMENT
2.1.1 Problem Description
Review and explain Facilities Management Manager role in the global and local
context, the scope and positioning of Facilities Management from the construction
perspective (Buku Pendaftaran Kontraktor CIDB). Construction Act 520, and the
categories and Specializations of Registration for FM Contractors under CIDB (CIDB,
2017).
As the appointed FM Manager, I’m expected to be competent in performing a broad
range of manement activities as performed in a wide variety of contexts and with a
substantial degree for personal responsibility and autonomy. In this section, I will
overcome non-compliance by reviewing service scope of responsibility.
According to Buku Pendaftaran Kontraktor
Fasiliti by CIDB, there are 4 main scope
facilities work:
1. Building works
2. Civil engineering works
3. Mechanical & Electrical works
4. Others sevices (Register with MOF)
Reffering to document Pendaftaran
Kontraktor Fasiliti CIDB, it also stated types of contractor specialization F01/F02.
An act in any construction and facilities works is very importance, not only from
CIDB, the other stakeholders also had their own act for facilities works. The act
elebrate the definations, scope of works and regulation that compulsory to any
contractors comply. Especially for the FM Contractor, there are not only had a
qualification in academic such as civil, mechanical or electrical engineering but
should be competence qualified in the FM area. The FM contractors under the CIDB,
had own catogaries and specialisations to register with CIDB.
2.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION
Base on problem statement above, there are 2 areas to review and analyse.
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2.2.1 Company Compliance with Relavant Regulatory as FM Contractor
Lee Hin Berjaya (LHB) has to comply with relevant authority before works as FM
Contractor. There are following authorities must be ferer:
1. SSM Requirement – basic company registration
2. CIDB Requirement – Facilities Contractor category
2.2.2 Scope of Works Awarded
By reffering to Project Contract, summary scope of works awarded cover on Civil &
Structure (infrastructure & building)
1. Civil & Structure
a) Infratructure works
b) Slope protection
c) Pavement Rehability
Here is proposal solution methodology for each of above problem. The proposal prepares
based on FM Contract and Service Level Agreements (SLA) mutual agreed before. Lee Hin
Berjaya (LHB) is well establishing in Malaysia. It already fulfils almost all requirements. As
Facility Manager appointed by LHB, following is the detail requirement already fulfill such as:
Fulfill SSM Requirement
1. Register with Suruhanjaya Syarikat Malaysia (SSM) in Syarikat Sdn Bhd
2. Types of business registered covering construction work / or facilities
maintenance related works.
Fulfill CIDB Requirement
1. Director and senior manager having Sijil Kecekapan Pengurusan (SKP) – CIDB
in facilities management.
2. Technical Personel having relevant qualification and competency Sijil Kecekapan
Kemahiran (SKK) and have enough works experience.
3. LHB also have a competence person in Traffic Management (CTMO) to handled
lane closure at site.
4. LHB had follow the requirement as a FM contractor as per Act 520, CIDB
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3.0 TASK # M02 : ROAD AND HIGHWAY TRAFFIC SAFETY OPERATION
3.1 PROBLEM STATEMENT
Study the current Highway Surveillance Operation and Highway Traffic Diversion
Coordination.
3.1.1 Highway Surveillance Operation
There are several operational to be considered as per list below:
Patrolling Looping Team Coordination
Perform Patrol Looping Communication
Perform Public Complain Investigation
3.1.2 Highway Traffic Diversion Coordination
There are several operational to be considered as per list below:
Lane Closure Exercise
Contra Flow Preparation Coordination
Contra Flow Preparation Inspection
Contra Flow Facilities Monitoring Supervision
Prepare Traffic Diversion Report
3.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION
3.2.1 Highway Surveillance Operation
There are several operational to be considered as per list below:
Patrolling Looping Team Coordination
As per previous organization on patrolling team, LHB already had a team as
per below chart.
FM MANAGER
RM/MM/PANEL Administrative CTMO INFRA
ENGINEER ATO
SUPERVISOR PATROL
TEAM GENERAL
WORKER
EXECUTIVE
CLERK
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Perform Patrol Looping Communication
The communication is most importance in doing the maintenance and
upgrading works in road and highway. The way of communication involves
the better performing in control the operation of the road / highway.
The communication detail involve:
a) Communication concept analysis
b) Communication plan implementation
c) Report dissemination
d) Communication performance evaluation
e) Communication report preparation
As a FM Manager, monitor and evaluate my FM communication plan regularly.
I need to ask my stakeholders if the FM communication they’re receiving is sufficient.
If it’s not, ask how it could be improved and I will improve it! An effective way to
achieve this is through a questionnaire survey. The FM communications plan should
be treated as a live document and should be reviewed regularly to ensure
stakeholder’s needs changes are reacted accordingly thus operations effectiveness
achieved. I will up to date to made to existing established plans and the
communication plan progress must be monitored according to FM operations activity
to avoid miscommunication, last minute conflicts, changes, or complaints that will
eventually affect the FM project service deliveries.
Perform Public Complain Investigation –
a) Investigation Concept And Requirement,
b) Complain Statement,
c) Internal Investigation Techniques and Procedure,
d) Complainant Information Gathering Procedure,
e) Public Complain Investigation Report Preparation.
3.2.2 Highway Traffic Diversion Coordination
Refer to guideline from Lembaga Lebuhraya Malaysia (LLM) on “Garis Panduan
Pelaksanaan Pengurusan Trafik, Edisi ke 2” on LLM/GP/T6/16/2018, there are
importance to LHB to follow the requirement and regulation during doing the traffic
management in Highway.
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LHB to practice the operational to be considered as per list below:
Lane Closure Exercise - Issue Highway Lane Closure Instruction, Allocate
Resources, resources preparation inspection, monitoring, report preparation.
Contra Flow Preparation Coordination - Analyse contra flow Coordination
preparation requirement, coordination plan development, Organizing
coordination, Leading coordination, preparation control, coordination
recording system.
Any contra flow must be approved by LLM and get the permission with PDRM
to ensure the flow smooth especially on peak hours.
Contra Flow Preparation Inspection - requirements, inspection planning,
inspection, corrective action, recording system.
Contra Flow Facilities Monitoring Supervision - monitoring requirement,
program development, facilities monitoring supervision, performance
evaluation, report preparation.
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Prepare Traffic Diversion Report – requirements, records gathering,
preparation procedure, evaluation, submission.
LHB also prepared the TMSR report every 3 months to ensure the practice of
traffic management already follow as per requirement.
Traffic Management Safety Report (TMSR)
a) TheTraffic Management Safety Reports (TMSR) is an essential document
in the execution of the project. These reports are to be submitted at 3
monthly intervals to the S.O., the Supervision Engineers and the Road
Safety Auditor. These reports are to be prepared by the Traffic
Management Officer (TMO) and shall include the following:
b) TCPs prepared and enforced on the ground
c) TCPs for the next three months’ work
d) Estimated duration of each TCP (Placement dates and expected Removal
dates) are required.
e) Accident occurrences and analyses.
f) Performance Indicators
Page 12
4.0 TASK # M03 : ROAD AND HIGHWAY ROUTINE MAINTENANCE
4.1 PROBLEM STATEMENT
Review and submit the new routine pavement maintenance.
4.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION
4.2.1 Routine Pavement Maintenance
The phrase pavement maintenance can mean a lot of things, ranging from simple
cleaning or restriping up to fixing severe distresses like potholes and washout.
Maintenance can also involved different approaches, based on the whether the
emphasis is on repairing distresses or preventing them before they happen. Routine
maintenance is the works that is planned and performed on a routine basis to
maintain and preserve the conditions and events that restore the system to an
adequate level of sevices.
The importance elements of Routine Pavement Maintenance as per below:
a) Sealed Surface: Pothole patching, Regulation, crack sealing, minor surface
treatment, pavement cleaning, edge repair, base patching.
b) Shoulder: Seale shoulder repair, unsealed shoulder grading
c) Unsealed road: Unsealed Road Grading
d) Drainage: Surface Drains, Sub-surface Drains, Culverts and pits cleaning,
culverts, stream maintenance, storm sewers, Geotechnical subdrain.
e) Operational Servicing: Reinstate road opening, emergency works and service,
emergency patching
The routine pavement maintenance to be carry out as per approved plan or work
program. This program to ensure the maintenance and all elements of work cycle
going properly as per requested by the client.
Page 14
4.2.2 Routine Pavement Maintenance Inspections for Mitigation Measures
Routine maintenance inspections should be carried out to identify any maintenance
works required to ensured the integrity and physical condition of the hazard
mitigation measures and continued satisfactory performance of the measures.
Routine maintenance inspections should cover the measures, the area containing the
measures and the surrounding area.
Reffering to JKR Guideline, “Senggara Jalan – Edisi 3, 2012” , the inspection should
assess the need for carrying out maintenance works item such as:
RO1 – Pavement
RO2 – Road Shoulder
RO3 – Grass Cutting
RO4 – Road Furniture
RO5 – Bridge and Culvert
RO7 - Drainage
As per checklist below, show the program of inspection monthly to be carry out by
the person incharge at site. FM will be verified the outcomes and will clarify upgrade
or new task of maintenance if necessary.
Page 17
5.0 TASK # M04 : ROAD AND HIGHWAY PAVEMENT REHABILITATION
5.1 PROBLEM STATEMENT
Study and identify pavement rehabilitation primary activities, types, deterioration factors and
solutions.
5.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION
5.2.1 Objective of Pavement Rehabilitation
LHB to ensure the objective of maintenance program for this project to achieve as
per below list:
To improve the Smoothness of The Road Surface,
To Extend the Pavement Life, To Improve the Skid Resistance of the Road,
To Construct the Sections with Poor Foundations,
To Improve the Drainage Facilities.
5.2.2 Pavement Rehabilitation Activities
In general review of pavement activities, LHB had divide in 3 major of maintenance
operations.
a) Pavement Preservation
Programs and activities employing a network level, long term strategy that
enhances pavement performance by using an integerated, cost-effective set of
practices that extend pavement life, improve safety and meet road user
expectations.
b) Pavement Rehabilitation
Structural enhancements that extend the service life of an existing pavement
and/or improve its load-carrying capacity.
c) Pavement Reconstruction
Replacement of the entire existing pavement structure by placement of the
equivalent or increased pavement structure.
Page 18
A more detailed version of the curve above illustrating how different types of maintenance and
rehabilitation relate to pavement condition.
Activity primarily to provide good riding and skid resistance or to improve the
structural o f the pavement.
“Resurfacing, restoration and rehabilitation work, restoring the original safe
usable condition w/o addition to the original capacity” (FHWA)
Resurfacing: Addition of pavement layer over the existing roadway or bridge deck
surface to provide additional capacity.
Restoration and Rehabilitation Work: Replacement of defective joints, repair of
spalled joints, substantial pavement work, reworking or strengthening of sub-base,
recycling existing materials to improve their structural integrity, adding under drains,
improving shoulders, removing and replacing deteriorated materials.
Reconstruction: Removal of existing pavement and replacing them with a new
pavement and under course.
Overlays: Portland cement or asphalt concrete laid on an existing pavement.
Recycling: Repeated use of existing materials working on asphalt materials,
Portland cement or lime.
Following page it’s shown the sample of form that used by LHB in monitoring &
control the Rehabilitation program.
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6.0 TASK # M05 : ROAD AND HIGHWAY PAVEMENT REHABILITATION
(TREATMENT)
6.1 PROBLEM STATEMENT
Review determining the appropriate level of repair and selecting appropriate treatments.
6.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION
An important aspect for cost-effective maintenance over the pavement life cycle is the
selection and timing of maintenance activities. Using the right maintenance treatment at the
right time will help you get the maximum benefit. This depends partly on the condition of the
pavement and where it is in its life cycle.
Preventive maintenance when a pavement is still in good condition (green arrow) is significantly less expensive
than treatment after pavement deterioration has accelerated (red arrow).
Under most circumstances, the condition of a pavement over time can be represented by a
curve similar to the one shown above. The worse its condition gets, the more expensive the
treatment required to restore the pavement to good condition, want to apply an appropriate
treatment in the right general area on this curve. A relatively inexpensive preventive
maintenance treatment earlier in the pavement’s life cycle, while it may only bring a slight
improvement in the condition of the pavement, still makes a tremendous difference if
considered that it may postpone or avoid the need for a much more expensive treatment
later on.
Page 27
6.2.1 Pavement Rehabilitation Program
Pavement Rehabilitation Program & Operations by LHB for this road devide to 3
catogories as per chart below:
6.2.2 Factor to be considered in Design of Pavement Treatement
LHB has appointed IKRAM to carry out several testing and analize the surface and
road structure before determine the best design of upgrading the pavement.
The testing involved as per below:
a) Falling Weight Deflectometer - FWD
Pavement surface deflections provide valuable information on the structural
condition of pavement systems. As would be expected, stronger pavements,
with thick layers of high quality materials,deflect less under a load pulse, as
comp than weaker pavements with thin or deteriorated layers.
EMERGENCY / AD-HOC
POTHOLE
PANEL TEAM UPGRADING
PROGRAM
Carry out by inhouse
maintenance team,
patch the pothole using
coldmix or supermix
Carry out by 3rd party, patch the pothole using
hotmix / ACWC a) minor pothole -
<8m2 b) Major pothole -
>8m2
Long term Pavement
Rehabilitation (yearly
program) – will carry out base
on testing and site
consideration, advice from
the consultant
PANEL REHABILITATION
PROGRAM
Page 28
b) Ground Penetrating Radar – GPR
GPR is an impulse system which sends an electromagnetic pulse through the
antennainto the ground, and then records the reflected signals from the layer
interfaces where contrasting dielectric properties are detected.
c) International Roughness Index - IRI
Pavement roughness is generally defined as an expression of irregularities in
the pavement surface that adversely affect the ride quality of a vehicle (and
thus the user). Roughness is an important pavement characteristic because it
affects not only ride quality but also vehicle delay costs, fuel consumption and
maintenance costs.
Page 29
d) Coring Test
Others than the testing that perform by the IKRAM, the list below also will be
considered by LHB as a factor of design pavement rehabilitation.
a) Audit report done by authority – LLM or JKR
b) Audit report done by Prolintas Sdn Bhd
c) Notification of Defect – done by person incharge on site
Page 30
d) Safety factor – to improve as per requirement
e) Surface improvement program on blackspot / most accident area –
Microsurfacing / ralumac
f) Public complaint
6.2.3 Type of Pavement Rehabilitation Treatment
There are several type of treatement LHB had carried out before.
a) Pothole
For the emergency pothole, normal practice will using coldmix and superpatch.
By coldmix for patch temporary
Proper patch pothole using ACWC
Page 31
b) Crack sealing
c) For proposed pavement Rehabilitation, there are several method as per design
by the consultant as per picture below:
Page 35
7.0 TASK # M06 : ROAD AND HIGHWAY MAINTENANCE – MATERIAL, PLANT AND
MACHINERIES MANAGEMENT
7.1 PROBLEM STATEMENT
Review the materials management process – requirement and requisition, delivery, usage
on site, storage and maintenance, claims and payments.
7.2 FINDING, ANALYSIS AND PROPOSED METHADOLOGY SOLUTION
7.2.1 Plan Materials Requisition
A material requisition, also known as a materials requisition form, or a
material request, is a document used by the production department to request
materials they need to complete a manufacturing process. Key Process of Construction
Materials Management, Material Requirement Forecasting; - Taking Off Quantities,
Specification and Samples, Materials Requirement Schedules.
Page 36
7.2.2 Administer Materials Requisition and Material Delivery and Storage
Every movement of a material in a business should be documented using the
following as appropriate:
1. Purchase requisition
Current inventories run down to the level where a reorder is required. The stores
department issues a purchase requisition which is sent to the purchasing
department, authorising the department to order further inventory.
2. Purchase order
The purchasing department draws up a purchase order which is sent to the
supplier. Copies of the purchase order must be sent to the accounts department
and the storekeeper (or goods receiving department).
3. Quotation
The purchasing department may have to obtain a number of quotations if a new
inventory line is required, the existing supplier's costs are too high or the existing
supplier no longer stocks the goods needed.
4. Delivery note
The supplier delivers the consignment of materials, and the storekeeper signs a
delivery note for the carrier. The packages must then be checked against the
copy of the purchase order, to ensure that the supplier has delivered the types
and quantities of materials which were ordered.
5. Goods received note
If the delivery is acceptable, the storekeeper prepares a goods received note
(GRN). A copy of the GRN is sent to the accounts department, where it is
matched with the copy of the purchase order. The supplier's invoice is checked
against the purchase order and GRN, and the necessary steps are taken to pay
the supplier.
Page 37
7.2.3 Organise Materials Management Process and Communicate Materials
Management Monitoring and Control Procedures
Process to Operationalise Materials Management; - Identify Materials Schedule,
Ensure Quantity and Quality of Materials, Aligning Tasks, Defining Responsibilities,
Delegation of Authorities, Providing Resources, Coordinate efforts.
Communicate the Materials Management Monitoring and Control Procedures to
Project Team and Sub-Contractors; - Categorise Data/Information, Medium to
Transfer Data/Information, Adopt Communication Network, Transmit Encoded
Data/Information, Solicit Feedback.