No Time for Look Alikes!

Machining IntelligentlyISCAR HIGH Q LINES

9

No Time for Look Alikes!Don't Settle for Less

Use ISCAR's Innovative Products

VImitation


10

1. Application

Feed (ipr) ap (in)

F Finishing .003-.008 .012-.060

M Medium .006-.018 .028-.177

R Roughing .014-.028 .118-.276

H Heavy Roughing .024-.060 .236-.787

T Turn Feed .020-.100 .040-.120

As ISOTURN tools are used for most of the metal removal in turning, ISCAR has created a new line of ISOTURN inserts with new chipformers. This line combines the new SUMO TEC grades with upgraded chipformers.

In order to help endusers select the correct chipformer for an application (according to workpiece material and turning characteristics), they will be designated by a new chipformer code key. Each character of this key will represent an applicative feature of the chipformer.

An accurate description of the chipformer willhelp the enduser select the most appropriate chipformer for his application, which will thus be the most productive.

The chipbreakers’ description will consist of 3-4 characters: For example: M3PW

3. Workpiece Material Group

P Steel

M Stainless Steel

K Cast Iron

N Nonferrous & Aluminum

S High Temperature Alloys

4. Wiper Geometry

Without wiper

W Wiper Geometry

2. Chip Load

2 For special cases

3 General recommendation for all applications

4 For special cases

ASA Standard Designation

CNMG 4 3 21 2 3 4

M 3 P W-


ApplicationM3PWThe first letter (M) represents the turning application range: Heavy, Roughing,Medium or Finishing.

Chip LoadM3PWEach application range has been divided into three sub-categories (according to chip load); designated by the digits 2, 3 and 4. For very special specific cases, we will use the digits 2 and 4. The digit 3 represents the most general/typical range within each main application range.

The schematic depicts the idea behindthe first 2 characters:

2

4

33

2

4

33Finish

Medium

Rough

2

4

33

Workpiece Material GroupM3PWThe last letter (P) represents the material group. In this example, the letter P represents the steel material group.

Wiper GeometryIn cases where the inserts have a wiper geometry, it will be indicated by the letter W (optional).

In this example, M3PW, the insert’s chipformer, should be used for the medium application range,on steel, and it has a wiper corner configuration. The initial part of the designation which represents insert shape and dimensions will remain accordingto the ISO identification standard.

M3PW Wiper

Standard InsertWiper Insert

Chip Load

2 For special cases

3 General recommendation for all applications

4 For special cases

Application

Feed (ipr) ap (in)

F Finishing .003-.008 .012-.060

M Medium .006-.018 .028-.177

R Roughing .014-.028 .118-.276

H Heavy Roughing .024-.060 .236-.787

T Turn Feed .020-.100 .040-.120

11

Together with the new IC8150, IC8250 and IC8350 grades, ISCAR is also introducing new and innovative chipbreakers designated F3P, M3P, and R3P, designed especially for machining steel.

Finishing

Turn Feed

Roughing

Medium

Depth of Cut

Feed

Heavy

F3P

M3P

R3P

H6P

T3P

NEWCHIPBREAKERS

FOR STEEL

NEW

NEW

NEW

NEW

12

No Time for Look Alikes!VImitation


F3P - Chipbreaker for Finishing MachiningThe F3P chipbreaker has positive rake angles to allow smooth cutting and to reduce the cutting forces, thus reducingwear and increasing the tool life dramatically.

The machining area is depth of cut from .001 to .1” and feed from .002 to .012 inch/rev.

• Double-sided insert with chipbreaker for finishing steel

• Reinforced cutting edge• Positive rake angle for smooth cutting

.256

.236

.217

.197

.177

.157

.138

.118

.098

.079

.059

.039

.020

Ap [inch]

F [inch/rev].002 .004 .006 .008 .010 .012 .014 .016 .018 .020 .022 .024 .026

F3P

F3P

.256

.236

.217

.197

.177

.157

.138

.118

.098

.079

.059

.039

.020.002 .004 .006 .008 .010 .012 .014 .016 .018 .020 .022 .024 .026

• Double-sided insert chipbreaker for medium machining of steel with reinforced cutting edge

• Positive rake for smooth cutting and reduced cutting forces

M3P - Chipbreaker for Medium MachiningAp [inch]

F [inch/rev]

M3P FutureItem

.004 .008 .012 .016 .020 .024 .028 .032 .036 .040 .044 .048 .052

• Single-sided insert chipbreaker for rough machining of steel

• Reinforced cutting edge• Positive rake angle for smooth cutting

and reduced cutting forces

R3P - Chipbreaker for Rough Machining.551

.512

.472

.433

.394

.354

.315

.276

.236

.197

.157

.118

.079

Ap [inch]

R3P

R3P

M3P

NEW

NEW

NEW

13

14


Together with the new IC6015 and IC6025 grades, ISCAR is also introducing new and innovative chipbreakers designated F3M, M3M, and R3M, designed for machining stainless steel.

Finishing

Roughing

Medium

Depth of Cut

Feed

F3M

M3M

R3M

NEWCHIPBREAKERS

FOR STAINLESS STEEL

NEW

NEW

NEW


F3M - Chipbreaker for Finishing MachiningThe F3M chipbreaker has positive rake angles for smooth cutting, reduced cutting forces and insert wear, leading to dramatically increased tool life.

The machining application area is .012-.120” D.O.C and .002-.012 inch/rev

• Double-sided insert with chipbreaker for finishing stainless steel

• Reinforced cutting edge• Positive rake angle for smooth cutting and low forces

.256

.236

.217

.197

.177

.157

.138

.118

.098

.079

.059

.039

.020

Ap [inch]

F [inch/rev].002 .004 .006 .008 .010 .012 .014 .016 .018 .020 .022 .024 .026

F3M

.256

.236

.217

.197

.177

.157

.138

.118

.098

.079

.059

.039

.020.002 .004 .006 .008 .010 .012 .014 .016 .018 .020 .022 .024 .026

• Double-sided insert chipbreaker for medium machining of stainless steel with a reinforced cutting edge

• Positive rake for smooth cutting and reduced cutting forces

• The machining application range is .020-.240” D.O.C. and .006-.024 inch/rev

M3M - Chipbreaker for Medium MachiningAp [inch]

F [inch/rev]

.004 .008 .012 .016 .020 .024 .028 .032 .036 .040 .044 .048 .052

• Double-sided insert for rough machining of stainless steel with a reinforced cutting edge

• Positive rake angle for smooth cutting and reduced cutting forces

• The machining application range is .080-.440” D.O.C. and .006-.028 inch/rev

R3M - Chipbreaker for Rough Machining.551

.512

.472

.433

.394

.354

.315

.276

.236

.197

.157

.118

.079

Ap [inch]

M3M

F3M

R3M

FutureItemM3M

R3M

NEW

NEW

NEW

15

ISOTURN Small Size InsertsIn many turning applications people tend to use larger inserts than are actually required for the machining parameters being applied. ISCAR is introducing a wide range of ISOTURN small size inserts, which provide an economical advantage regarding cost per cutting edge.The new inserts are available in a wide range of geometries, corner radii, chipformers and the most advanced carbide grades.

They are available in WNMG, CNMG, SNMG, DNMG and TNMG geometries. These inserts are thicker than the standard inserts of the same sizes, which provides higher durability. Also available are small size HELITURN LD inserts in CNMX and TNMX geometries. These inserts, like their larger counterparts, have high positive radial, helical cutting edges and positive rake angles - a combination that substantially reduces cutting forces.

16



17

WNMG-F3PDouble-Sided Trigon Inserts for Semi-Finishing and Finishing Applications

di

80°

l

rS

95°95° 95º

Dimensions Tough Ö HardRecommended Machining Data

Designation l di S r IC82

50

IC81

50

IC20

N

IC52

0N

ap

(inch)f

(IPR)WNMG 331-F3P .257 .375 .187 .016 l l l l .020-.098 .0028-.0098WNMG 332-F3P .257 .375 .187 .031 l l l l .035-.118 .0031-.0098

WNMG 333-F3P .257 .375 .187 .047 l l .051-.118 .0039-.0098

WNMG 431-F3P .343 .500 .187 .016 l l .020-.138 .0028-.0098

WNMG 432-F3P .343 .500 .187 .031 l l .035-.138 .0031-.0098WNMG 433-F3P .343 .500 .187 .047 l l .051-.138 .0039-.0098

NEWHIGHLY COST EFFECTIVE

18

CNMG-F3PDouble-Sided 80° Rhombic Inserts for Semi-Finishing and Finishing Applications

80°

di

r l S

75° 95°

95°

95º 75°



25

IC82

50

IC81

50

IC20

N

IC52

0N

ap

(inch)f

(IPR)CNMG 331-F3P .381 .375 .187 .016 l l l l .020-.138 .0028-.0098CNMG 332-F3P .381 .375 .187 .031 l l l l .035-.138 .0031-.0098

CNMG 431-F3P .508 .500 .187 .016 l l l .020-.138 .0028-.0098

CNMG 432-F3P .508 .500 .187 .031 l l l .035-.138 .0031-.0098CNMG 433-F3P .508 .500 .187 .047 l l .051-.138 .0039-.0098

SNMG-F3PDouble-Sided Square Inserts for Semi-Finishing and Finishing of Steel

90°

di

Sr

75°75°

45°

45°

45°

75º

Dimensions Tough Ö Hard Recommended Machining Data

Designation di S r IC82

50

IC81

50

IC20

N

IC52

0N

ap

(inch)f

(IPR)SNMG 331-F3P .375 .187 .016 l l l l .020-.138 .0028-.0098

SNMG 332-F3P .375 .187 .031 l l .035-.138 .0031-.0098

SNMG 432-F3P .500 .187 .031 l l .035-.138 .0031-.0098

SNMG 433-F3P .500 .187 .047 l l .035-.138 .0039-.0098


19

DNMG-F3PDouble-Sided 55° Rhombic Inserts for Semi-Finishing and Finishing of Steel

di

55°

Srl

60° max62.5° 93º

30ºmax

27°max93°



50

IC81

50

ap

(inch)f

(IPR)DNMG 331-F3P .458 .375 .187 .016 l l .031-.118 .0028-.0098DNMG 332-F3P .458 .375 .187 .031 l l .039-.138 .0031-.0098

DNMG 333-F3P .458 .375 .187 .047 l l .055-.157 .0039-.0098

DNMG 431-F3P .610 .500 .187 .016 l l .031-.118 .0028-.0098

DNMG 432-F3P .610 .500 .187 .031 l l .039-.138 .0031-.0098

DNMG 433-F3P .610 .500 .187 .047 l l .055-.157 .0039-.0098

DNMG 441-F3P .610 .500 .250 .016 l l .031-.118 .0028-.0098

DNMG 442-F3P .610 .500 .250 .031 l l .039-.138 .0031-.0098DNMG 443-F3P .610 .500 .250 .047 l l .055-.157 .0039-.0098

TNMG-F3PDouble-Sided Triangular Inserts for Semi-Finishing and Finishing Applications

di

60°

Sr

l

91°

93° 22° max

60° 55° max

91°

91º 95º



50

IC81

50

ap

(inch)f

(IPR)TNMG 331-F3P .650 .375 .187 .016 l l .020-.079 .0028-.0098TNMG 332-F3P .650 .375 .187 .031 l l .035-.118 .0031-.0098

TNMG 333-F3P .650 .375 .187 .047 l l .051-.157 .0039-.0098

TNMG 432-F3P .866 .500 .187 .031 l l .035-.118 .0031-.0098TNMG 433-F3P .866 .500 .187 .047 l l .051-.157 .0039-.0098

NEWHIGHLY COST EFFECTIVE

20

VNMG-F3PDouble-Sided 35° Rhombic Inserts for Semi-Finishing and Finishing Applications

35°

l

di

Sr

50° max93°

72.5° 70° max

93º

50ºmax



50

IC81

50

ap

(inch)f

(IPR)VNMG 331-F3P .654 .375 .187 .016 l l .028-.079 .0028-.0094VNMG 332-F3P .654 .375 .187 .031 l l .039-.118 .0031-.0094

WNMG-M3PDouble-Sided Trigon Inserts for Medium Machining Conditions on Steel

di

80°

l

rS

95°95° 95º



50

IC81

50

IC50

10

ap

(inch)f

(IPR)WNMG 3-1-M3P .257 .375 .156 .016 l .018-.098 .0039-.0177WNMG 3-2-M3P .257 .375 .156 .031 l l .020-.118 .0059-.0197

WNMG 3-3-M3P .257 .375 .156 .047 l .031-.118 .0071-.0236

WNMG 331-M3P .257 .375 .187 .016 l l .018-.098 .0039-.0177

WNMG 332-M3P .257 .375 .187 .031 l l .020-.118 .0059-.0197

WNMG 333-M3P .257 .375 .187 .047 l .031-.118 .0071-.0236

WNMG 431-M3P .343 .500 .187 .016 l l .016-.138 .0039-.0177

WNMG 432-M3P .343 .500 .187 .031 l l l .020-.157 .0059-.0197

WNMG 433-M3P .343 .500 .187 .047 l l l .031-.157 .0071-.0236

WNMG 434-M3P .343 .500 .187 .063 l .039-.157 .0091-.0256


21

CNMG-M3PDouble-Sided 80° Rhombic Inserts for Medium Machining Conditions on Steel

80°

di

r l S

75° 95°

95°

95º 75°



50

IC81

50

IC80

7

IC50

10

IC50

05

ap

(inch)f

(IPR)CNMG 331-M3P .381 .375 .187 .016 l l .016-.157 .0039-.0118CNMG 332-M3P .381 .375 .187 .031 l l .020-.177 .0059-.0197

CNMG 431-M3P .508 .500 .187 .016 l l .016-.217 .0039-.0118

CNMG 432-M3P .508 .500 .187 .031 l l l l l .020-.217 .0059-.0197

CNMG 433-M3P .508 .500 .187 .047 l l .031-.217 .0071-.0236

CNMG 543-M3P .626 .625 .250 .047 l l .031-.283 .0071-.0236

CNMG 544-M3P .626 .625 .250 .063 l .031-.283 .0071-.0236

CNMG 642-M3P .760 .750 .250 .031 l .020-.339 .0059-.0197CNMG 643-M3P .760 .750 .250 .047 l .031-.339 .0071-.0236

SNMG-M3PDouble-Sided Square Inserts for Medium Machining Conditions on Steel

90°

di

Sr

75°75°

45°

45°

45°

75º



50

IC81

50

ap

(inch)f

(IPR)SNMG 331-M3P .375 .187 .016 l l .020-.138 .0059-.0197SNMG 332-M3P .375 .187 .031 l l .020-.138 .0059-.0217

SNMG 432-M3P .500 .187 .031 l l .020-.236 .0059-.0197

SNMG 433-M3P .500 .187 .047 l .031-.236 .0071-.0236SNMG 543-M3P .625 .250 .047 l .031-.295 .0071-.0236

22

DNMG-M3PDouble-Sided 55° Rhombic Inserts for Medium Machining Conditions on Steel

di

55°

Srl

60° max62.5° 93º

30ºmax

27°max93°



50

IC81

50

ap

(inch)f

(IPR)DNMG 332-M3P .458 .375 .187 .031 l l .020-.197 .0059-.0197DNMG 333-M3P .458 .375 .187 .047 l .031-.197 .0071-.0236

DNMG 432-M3P .610 .500 .187 .031 l l .020-.236 .0059-.0197

DNMG 442-M3P .610 .500 .250 .031 l l .020-.236 .0059-.0197DNMG 443-M3P .610 .500 .250 .047 l l .031-.236 .0071-.0236

TNMG-M3PDouble-Sided Triangular Inserts for Medium Machining Conditions on Steel

di

60°

Sr

l

91°

93° 22° max

60° 55° max

91°

91º 95º



0

IC82

50

IC81

50

ap

(inch)f

(IPR)TNMG 331-M3P .650 .375 .187 .016 l l .016-.197 .0039-.0118TNMG 332-M3P .650 .375 .187 .031 l l .020-.197 .0059-.0197

TNMG 333-M3P .650 .375 .187 .047 l l .031-.197 .0071-.0236

TNMG 432-M3P .866 .500 .187 .031 l l .020-.260 .0059-.0197

TNMG 433-M3P .866 .500 .187 .047 l .031-.260 .0071-.0236

TNMG 434-M3P .866 .500 .187 .063 l .039-.260 .0091-.0256


23

WNMG-F3MDouble-Sided Trigon Inserts for Stainless Steel Finishing Applications

di

80°

l

rS

95°95° 95º



0

IC60

25

IC60

15

IC80

6

IC80

7

ap

(inch)f

(IPR)WNMG 331-F3M .257 .375 .187 .016 l l l l l .004-.059 .0020-.0118WNMG 332-F3M .257 .375 .187 .031 l l l l l .004-.059 .0039-.0157

WNMG 333-F3M .257 .375 .187 .047 l l l l .008-.098 .0059-.0197

WNMG 431-F3M .343 .500 .187 .016 l l l l .004-.059 .0020-.0118

WNMG 432-F3M .343 .500 .187 .031 l l l l .004-.059 .0039-.0157WNMG 433-F3M .343 .500 .187 .031 l l l l .008-.098 .0059-.0197

CNMG-F3MDouble-sided 80° Rhombic Inserts for Stainless Steel Finishing Applications

80°

di

r l S

75°

75°

95°

95° 95º



0

IC60

25

IC60

15

IC80

6

IC80

7

IC80

4

ap

(inch)f

(IPR)CNMG 331-F3M .381 .375 .187 .016 l l l l l .004-.059 .0020-.0118CNMG 332-F3M .381 .375 .187 .031 l l l l l .004-.059 .0039-.0157

CNMG 431-F3M .508 .500 .187 .016 l l l l .004-.059 .0020-.0118

CNMG 432-F3M .508 .500 .187 .031 l l l l .004-.059 .0039-.0157CNMG 433-F3M .508 .500 .187 .031 l l l l l .004-.059 .0039-.0157

24

SNMG-F3MDouble-Sided Square Inserts for Stainless Steel Finishing Applications

90°

di

Sr

75°75°

45°

45°

45°

75º



25

IC60

15

IC80

6

IC80

7

IC80

4

ap

(inch)f

(IPR)SNMG 331-F3M .375 .187 .016 l l l l .020-.138 .0020-.0118SNMG 332-F3M .375 .187 .031 l l .020-.138 .0020-.0118

SNMG 431-F3M .500 .187 .016 l l .035-.138 .0039-.0157

SNMG 432-F3M .500 .187 .031 l l l l l .035-.138 .0039-.0157SNMG 433-F3M .500 .187 .047 l l l l .035-.138 .0039-.0157

DNMG-F3MDouble-Sided 55° Rhombic Inserts, for Finish Turning of Stainless and Low Carbon Steel

di

55°

Srl

60° max62.5° 93º

30ºmax

27°max93°



0

IC60

25

IC60

15

IC80

6

IC80

7

ap

(inch)f

(IPR)DNMG 331-F3M .458 .375 .187 .016 l l l l l .004-.059 .0020-.0126DNMG 332-F3M .458 .375 .187 .031 l l l l l .004-.059 .0039-.0165

DNMG 333-F3M .458 .375 .187 .047 l l l l .006-.079 .0059-.0205

DNMG 431-F3M .610 .500 .187 .016 l l l l .004-.059 .0020-.0118

DNMG 432-F3M .610 .500 .187 .031 l l l l .004-.059 .0039-.0157

DNMG 433-F3M .610 .500 .187 .047 l l l l .008-.098 .0059-.0197

DNMG 441-F3M .610 .500 .250 .016 l l l l .004-.059 .0020-.0118

DNMG 442-F3M .610 .500 .250 .031 l l l l .004-.059 .0039-.0157DNMG 443-F3M .610 .500 .250 .047 l l l l .008-.098 .0059-.0197


25

TNMG-F3MDouble-Sided Triangular Inserts for Finish Turning of Stainless and Low Carbon Steel

di

60°

Sr

l

91°

93° 22° max

60° 55° max

91°

91º 95º



25

IC60

15

IC80

6

IC80

7

IC80

4

IC20

N

IC52

0N

ap

(inch)f

(IPR)TNMG 331-F3M .650 .375 .187 .016 l l l l l l .004-.059 .0020-.0126TNMG 332-F3M .650 .375 .187 .031 l l l l l l l .004-.059 .0039-.0165

TNMG 333-F3M .650 .375 .187 .047 l l l l .006-.079 .0059-.0205

TNMG 431-F3M .866 .500 .187 .016 l l l l .004-.059 .0020-.0126

TNMG 432-F3M .866 .500 .187 .031 l l l l .004-.059 .0039-.0165TNMG 433-F3M .866 .500 .187 .047 l l l l .006-.079 .0059-.0205

VNMG-F3MDouble-sided 35° Rhombic Inserts for Stainless Steel Finishing Applications

35°

l

di

Sr

50° max93°

72.5° 70° max

93º

50ºmax



0

IC60

25

IC60

15

IC80

6

IC80

4

ap

(inch)f

(IPR)VNMG 2.5-0-F3M .488 .281 .156 .008 l .004-.059 .0012-.0079VNMG 2.5-1-F3M .488 .281 .156 .016 l .004-.059 .0020-.0118

VNMG 2.5-2-F3M .488 .281 .156 .031 l .004-.059 .0020-.0118

VNMG 331-F3M .654 .375 .187 .016 l l l .004-.059 .0020-.0118VNMG 332-F3M .654 .375 .187 .031 l l l l .004-.059 .0020-.0118

26

WNMG-M3MDouble-Sided Trigon Inserts for Machining Stainless and Low Carbon Steel

di

80°

l

rS

95°95° 95º



0

IC60

25

IC60

15

IC80

6

IC80

4

ap

(inch)f

(IPR)WNMG 331-M3M .257 .375 .187 .016 l l l .020-.138 .0047-.0157WNMG 332-M3M .257 .375 .187 .031 l l l l .020-.138 .0059-.0197

WNMG 333-M3M .257 .375 .187 .047 l l l l .020-.138 .0079-.0236

WNMG 432-M3M .343 .500 .187 .031 l l l l .020-.197 .0059-.0197WNMG 433-M3M .343 .500 .187 .047 l l l l .020-.197 .0079-.0236

CNMG-M3MDouble-Sided 80° Rhombic Inserts for Machining Stainless and Low Carbon Steel

80°

di

r l S

75°

75°

95°

95° 95º



0

IC60

25

IC60

15

IC80

6

IC80

4

ap

(inch)f

(IPR)CNMG 331-M3M .381 .375 .187 .016 l l l .016-.157 .0047-.0157CNMG 332-M3M .381 .375 .187 .031 l l l l .020-.177 .0059-.0197

CNMG 432-M3M .508 .500 .187 .031 l l l l .020-.197 .0059-.0197

CNMG 433-M3M .508 .500 .187 .047 l l l .020-.197 .0079-.0236

CNMG 434-M3M .508 .500 .187 .063 l l .020-.197 .0098-.0276

CNMG 542-M3M .637 .625 .250 .031 l l l .020-.276 .0059-.0197

CNMG 543-M3M .637 .625 .250 .047 l l l .020-.276 .0079-.0236

CNMG 544-M3M .637 .625 .250 .063 l l .020-.276 .0098-.0276

CNMG 642-M3M .761 .750 .250 .031 l l .118-.394 .0118-.0276CNMG 644-M3M .761 .750 .250 .063 l l .118-.394 .0157-.0354


27

SNMG-M3MDouble-Sided Square Inserts with a Special Chipformer for Heavy Machining

90°

di

Sr

75°75°

45°

45°

45°

75º



25

IC60

15

IC80

6

IC80

4

ap

(inch)f

(IPR)SNMG 332-M3M .375 .187 .031 l l .020-.177 .0059-.0197

SNMG 432-M3M .500 .187 .031 l l l .020-.197 .0059-.0197

SNMG 433-M3M .500 .187 .047 l l l .020-.197 .0079-.0236

SNMG 434-M3M .500 .187 .063 l l .020-.197 .0098-.0276

SNMG 543-M3M .625 .250 .047 l l .020-.315 .0039-.0236

SNMG 544-M3M .625 .250 .063 l l .020-.315 .0039-.0256

SNMG 643-M3M .750 .250 .047 l l .004-.374 .0039-.0236SNMG 644-M3M .750 .250 .063 l l .004-.374 .0039-.0256

DNMG-M3MDouble-Sided 55° Rhombic Inserts for Machining Stainless and Low Carbon Steel

55°

di

l Sr

60° max62.5° 93º

30ºmax

27°max93°



0

IC60

25

IC60

15

IC80

6

ap

(inch)f

(IPR)DNMG 331-M3M .458 .375 .187 .016 l l l .020-.138 .0047-.0157DNMG 332-M3M .458 .375 .187 .031 l l l l .020-.157 .0059-.0197

DNMG 333-M3M .458 .375 .187 .047 l l l l .020-.157 .0079-.0236

DNMG 432-M3M .610 .500 .187 .031 l l l .020-.197 .0059-.0197

DNMG 433-M3M .610 .500 .187 .047 l l l .020-.197 .0079-.0236

DNMG 442-M3M .610 .500 .250 .031 l l l .020-.197 .0059-.0197DNMG 443-M3M .610 .500 .250 .047 l l l .020-.197 .0079-.0236

28

TNMG-M3MDouble-Sided Triangular Inserts for Machining Stainless and Low Carbon Steel

di

60°

Sr

l

91°

93° 22° max

60° 55° max

91°

91º 95º



25

IC60

15

IC80

4

ap

(inch)f

(IPR)TNMG 332-M3M .650 .375 .187 .031 l l l .020-.157 .0059-.0197TNMG 333-M3M .650 .375 .187 .047 l l .020-.157 .0079-.0236

TNMG 432-M3M .866 .500 .187 .031 l l .020-.197 .0059-.0197

TNMG 433-M3M .866 .500 .187 .047 l l .020-.197 .0079-.0236TNMG 434-M3M .866 .500 .187 .063 l l .020-.197 .0118-.0256

VNMG-M3MDouble-Sided 35° Rhombic Inserts for Machining Stainless and Low Carbon Steel

35°

l

di

Sr

50° max93°

72.5° 70° max

93º

50ºmax



0

IC60

25

IC60

15

IC80

6

IC4

IC80

4

ap

(inch)f

(IPR)VNMG 331-M3M .654 .375 .187 .016 l l l .028-.118 .0028-.0079VNMG 332-M3M .654 .375 .187 .031 l l l l l l .004-.059 .0020-.0118


29

WNMX-M3/4PWDouble-Sided Trigon Inserts with High Helical Cutting Edge for High Metal Removal Rates

80°

l

di Sr

95º95°

95°


Designation di r S l IC82

50

IC81

50

IC80

7

IC20

N

IC52

0N

ap

(inch)f

(IPR)WNMX 341-M3PW .375 .016 .174 .256 l l .039-.157 .0079-.0197WNMX 342-M3PW .375 .031 .174 .256 l l l l l .059-.157 .0098-.0236

WNMX 452-M4PW .500 .031 .267 .343 l l l .059-.197 .0098-.0236

WNMX 453-M4PW .500 .047 .267 .343 l l .079-.197 .0118-.0315WNMX 454-M4PW .500 .063 .267 .343 l l .079-.197 .0118-.0394

For tools: A-PWLNR/L-X/G • C#-PWLNR/L-X • C#-PWLNR/L-X-JHP • PWLNR/L-X • PWLNR/L-X-JHP .

WNMX-M3/4MWDouble-Sided Trigon Inserts for Machining Stainless Steel, High Temperature Alloys and Soft, Low Carbon Steel

Sdi

l80°

r

95º95°

95°


Designation di r S l IC60

25

IC82

50

IC60

15

IC81

50

IC80

6

IC80

7

ap

(inch)f

(IPR)WNMX 341-M3MW .375 .016 .174 .256 l l .031-.157 .0059-.0197WNMX 342-M3MW .375 .031 .174 .256 l l .039-.197 .0079-.0236

WNMX 451-M4MW .500 .016 .267 .343 l l l l l l .031-.197 .0059-.0197

WNMX 452-M4MW .500 .031 .267 .343 l l l l l l .039-.197 .0079-.0236WNMX 453-M4MW .500 .047 .267 .343 l l l l .047-.197 .0098-.0276

For tools: A-PWLNR/L-X/G • C#-PWLNR/L-X • C#-PWLNR/L-X-JHP • PWLNR/L-X • PWLNR/L-X-JHP .

30

CNMX-M3/4MWDouble-Sided 80° Rhombic Inserts with High Helical Cutting Edge for High Metal Removal Rates of Stainless Steel

di

F

F

l

S

80º88º

Wiper Zone

r

95º

95°

95°



0

IC60

25

IC60

15

IC81

50

IC80

6

IC80

7

ap

(inch)f

(IPR)CNMX 341-M3MW .381 .375 .174 .016 l l .031-.157 .0059-.0177CNMX 342-M3MW .381 .375 .174 .031 l l .039-.197 .0079-.0236

CNMX 451-M4MW .508 .500 .266 .016 l l l .031-.197 .0059-.0177

CNMX 452-M4MW .508 .500 .266 .031 l l l l l l .039-.236 .0079-.0236CNMX 453-M4MW .508 .500 .266 .047 l l l l l .079-.236 .0118-.0315

• PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insert

For tools: A-PCLNR/L-X/G • C#-PCLNR/L-X • C#-PCLNR/L-X-JHP • DCLNR/L • PCLNR/L-X • PCLNR/L-X-JHP .

CNMX-M3/4PWDouble-Sided 80° Rhombic Inserts with High Helical Cutting Edge for High Metal Removal Rates

S

di

F

F

Wiper zoner

80º88º

l

95º

95°

95°



50

IC82

50

IC81

50

IC80

7

IC90

7

IC20

N

IC52

0N

ap

(inch)f

(IPR)CNMX 341-M3PW .381 .375 .174 .016 l l .039-.177 .0079-.0197CNMX 342-M3PW .381 .375 .174 .031 l l l l .059-.197 .0098-.0236

CNMX 452-M4PW .508 .500 .266 .031 l l l l l .059-.236 .0098-.0236

CNMX 453-M4PW .508 .500 .266 .047 l l l l l .079-.236 .0118-.0315

CNMX 454-M4PW .508 .500 .266 .063 l l l l l .079-.236 .0118-.0394

CNMX 553-M4PW .634 .625 .250 .047 l l l .079-.315 .0118-.0315

CNMX 554-M4PW .634 .625 .250 .063 l l l .079-.315 .0118-.0394• PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insert

For tools: A-PCLNR/L-X/G • C#-PCLNR/L-X • C#-PCLNR/L-X-JHP • DCLNR/L • PCLNR/L-X • PCLNR/L-X-JHP .


31

TNMX-M3/4PWDouble-Sided Triangular Inserts with High Helical Cutting Edge for High Metal Removal Rates of Steel

A

A

r

60˚ 113˚

s

60°

l

di

91°



50

IC81

50

ap

(inch)f

(IPR)TNMX 341-M3PW .650 .375 .173 .016 l l .079-.197 .0098-.0157TNMX 342-M3PW .650 .375 .173 .031 l l .098-.217 .0118-.0197

TNMX 452-M4PW .866 .500 .313 .031 l l .098-.217 .0118-.0197

TNMX 453-M4PW .866 .500 .313 .047 l l .118-.236 .0138-.0236TNMX 454-M4PW .866 .500 .313 .063 l l .138-.256 .0157-.0276

For tools: A-PTFNR/L-X/G • PTGNR/L-X • PTGNR/L-X-JHP .

TNMX-M3/4MWDouble-Sided Triangular Inserts with High Helical Cutting Edge for High Metal Removal Rates of Stainless Steel

A

A

r

60˚ 113˚

s

60°

l

di

91°



25

IC60

15

IC80

6

IC80

7

ap

(inch)f

(IPR)TNMX 341-M3MW .650 .375 .173 .016 l l .079-.197 .0047-.0157TNMX 342-M3MW .650 .375 .173 .031 l l .098-.217 .0059-.0197

TNMX 451-M4MW .866 .500 .313 .016 l l l l .079-.197 .0047-.0157

TNMX 452-M4MW .866 .500 .313 .031 l l l l .098-.217 .0059-.0197TNMX 453-M4MW .866 .500 .313 .047 l l l l .118-.236 .0071-.0197

For tools: A-PTFNR/L-X/G • PTGNR/L-X • PTGNR/L-X-JHP .

32

NEWHIGHLY COST EFFECTIVECNMX 34

CNMX 45CNMX 55

TCX 3TCX 4TCX 5

CNMG 33CNMG 43CNMG 54

TCN 323TCN 443TCN 53

PCLNR/L-XLever Lock Toolholders for CNMX/CNMG 80° Rhombic Inserts

f

h

l2

b

h

l1

95°

95°

Designation h b l1 l2 f Ga° Gr° InsertPCLNR/L 10-3X .625 .625 4.500 1.00 1.00 -6 -6 CNMX 34. CNMG 33.PCLNR/L 12-3X .750 .750 4.500 1.00 1.00 -6 -6 CNMX 34. CNMG 33.

PCLNR/L 16-3X 1.000 1.000 6.000 1.00 1.25 -6 -6 CNMX 34. CNMG 33.

PCLNR/L 12-4X .750 .750 4.500 1.22 1.25 -6 -6 CNMX 45. CNMG 43.



PCLNR/L 20-5X 1.250 1.250 7.000 1.26 1.57 -6 -6 CNMX 55. CNMG 54.PCLNR/L 24-5X 1.500 1.500 7.000 1.85 2.00 -6 -6 CNMX 55. CNMG 54.

• Supplied with TCX 3 seat for CNMX 34. inserts and TCN 323 seat for CNMG 33. inserts, TCX 4 seat for CNMX 45. inserts and TCN 443 seat for CNMG 43. inserts, TCX 5 seat for CNMX 55. inserts and TCN 53 seat for CNMG 54. inserts.

Spare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Key PunchPCLNR/L 12-3X TCX 3 TCN 323 SP 3 LR 3 SR 117-2014 HW 2.5 PN 3-4PCLNR/L 16-3X TCX 3 TCN 323 SP 3 LR 3 SR 117-2014 HW 2.5 PN 3-4

PCLNR/L 12-4X TCX 4 TCN 443 SP 4 LR 4DH SR 117-2010 HW 3.0 PN 3-4L



PCLNR/L 20-5X TCX 5 TCN 53 SP 5 LR 5 SR LCS 5 HW 3.0 SPP 5-6*PCLNR/L 24-5X TCX 5 TCN 53 SP 5 LR 5 SR LCS 5 HW 3.0 SPP 5-6*

* (Optional, should be ordered separately)

Right-hand shown


33

DCLNR/LR-Clamp Toolholders with 95° Lead Angle for Negative 80° Rhombic Inserts

l2

h

l1

h

bf

95°

95°

Designation h b l1 l2 f Ga° Gr° InsertDCLNR/L-12-3X (1) .750 .750 4.500 1.40 1.00 -6 -6 CNMG 33 CNMX 34DCLNR/L-16-3X (1) 1.000 1.000 6.000 1.40 1.25 -6 -6 CNMG 33 CNMX 34

(1) Supplied with TCX 3 seat for CNMX 34. inserts and TCN 323 seat for CNMG 33. inserts.

Right-hand shown

PSSNR/L45° Lead Angle Lever Lock Longitudinal and Facing Toolholders for Negative Square Inserts

hh

f b

l2

l1

45°

45°

Designation h b l1 l2 f Ga° Gr° InsertPSSNR/L 12-3 .750 .750 4.500 1.00 1.00 -5.5 -5.5 SNMG 33PSSNR/L 16-3 1.000 1.000 6.000 1.00 1.25 -5.5 -5.5 SNMG 33

Spare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Key PunchPSSNR/L 12-3 TSN 333 TSN 323 SP 3 LR 3 SR 117-2014 HW 2.5 PN 3-3LPSSNR/L 16-3 TSN 333 TSN 323 SP 3 LR 3 SR 117-2014 HW 2.5 PN 3-3L


Right-hand shown

34

PTGNR/L-X91° Lead Angle Lever Lock External Turning Tools for Negative Triangular Inserts

l1

f b

l2

hh

91°

Designation h b l1 l2 f Ga° Gr° InsertPTGNR/L 12-3X .750 .750 4.500 .78 1.00 -6 -6 TNMX 34.. TNMG 33..PTGNR/L 16-3X 1.000 1.000 6.000 .78 1.25 -6 -6 TNMX 34.. TNMG 33..

• Use TTX 3 seat for TNMX 34. inserts and TTN 3 seat for TNMG33. inserts.

Spare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Key PunchPTGNR/L-X TTX 3 TTN 3 SP 3 LR 3 SR 117-2014 HW 2.5 PN 3-4

Right-hand shown

A-PCLNR/L-X/GLever Lock Boring Bars for CNMX Inserts

h1

fl2

l1

D

h

d

95º

Designation d l1 l2 h h1 f Ga° Gr° D min InsertA-PCLNR/L 10-3G .625 6.000 1.181 .570 .285 .43 -12 -16 .830 CNMG 33.A-PCLNR/L 12-3G .750 7.000 1.181 .680 .340 .50 -6 -15 1.000 CNMG 33.

A-PCLNR/L 16-3X (1) 1.000 8.000 1.378 .920 .460 .64 -6 -15 1.250 CNMX 34. CNMG 33.

A-PCLNR/L 20-3X (1) 1.250 10.000 1.575 1.142 .571 .77 -6 -13 1.551 CNMX 34. CNMG 33.

A-PCLNR 16-4X (2) 1.000 12.000 2.000 .910 .450 .65 -7 -14 1.970 CNMX 45. CNMG 43.

A-PCLNR/L 20-4X (2) 1.250 12.000 2.000 1.140 .570 .76 -6 -13 2.130 CNMX 45. CNMG 43.

A-PCLNR/L 24-4X (2) 1.500 14.000 2.000 1.417 .700 .89 -6 -12 2.360 CNMX 45. CNMG 43.A-PCLNR 32-4X (2) 2.000 16.000 2.480 1.890 .940 1.28 -6 -12 2.560 CNMX 45. CNMG 43.

(1) Supplied with TCX 3 seat for CNMX 34. inserts and TCN 323 seat for CNMG 33. inserts. (2) Supplied with TCX 4 seat for CNMX 45. inserts and TCN 443 seat for CNMG 43. inserts.

Spare PartsDesignation Seat Seat 1 Spring Pin Punch Lever Screw Key Coolant FittingA-PCLNR/L 10-3G LR 3S SR 117-2009 HW 2.0 PL 16A-PCLNR/L 12-3G LR 3S SR 117-2009 HW 2.0 PL 16

A-PCLNR/L 16-3X TCX 3 TCN 323 SP 3 PN 3-4 LR 3 SR 117-2014 HW 2.5 PL 100

A-PCLNR/L 20-3X TCX 3 TCN 323 SP 3 PN 3-4 LR 3 SR 117-2014 HW 2.5 PL 125

A-PCLNR 16-4X TCX 4 TCN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 HW 3.0 PL 100

A-PCLNR/L 20-4X TCX 4 TCN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 HW 3.0 PL 125

A-PCLNR/L 24-4X TCX 4 TCN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 HW 3.0 PL 150A-PCLNR 32-4X TCX 4 TCN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 HW 3.0 PL 150

Right-hand shown


35

A-PWLNR/L-X/GLever Lock Boring Bars with Coolant Holes for HELITURNLD WNMX and WNMG Trigon Inserts

Dmin

h

df

h1

l1l2

95º

Designation d h h1 l1 l2 f Ga° Gr° D min InsertA-PWLNR/L 10-3G .625 .570 .285 7.000 1.20 .41 -12 -16 .780 WNMG 33.A-PWLNR/L 12-3G .750 .680 .340 10.000 1.20 .50 -6 -14 1.000 WNMG 33.

A-PWLNR/L 16-3X (1) 1.000 .920 .460 8.000 1.50 .64 -6 -14 1.250 WNMX 34. WNMG 33.

A-PWLNR/L 20-3X (1) 1.250 1.140 .570 14.000 1.57 .77 -6 -12 1.550 WNMX 34. WNMG 33.

A-PWLNR 16-4X (2) 1.000 .905 .452 12.000 2.00 .65 -7 -14 1.970 WNMX 45. WNMG 43.A-PWLNR 20-4X (2) 1.250 1.140 .570 12.000 2.00 .77 -6 -13 2.126 WNMX 45. WNMG 43.

(1) Supplied with TWX 3 seat for WNMX 34. inserts and TWN 3 seat for WNMG 33. inserts. (2) Supplied with TWX 4 seat for WNMX 45. inserts and TWN 443 seat for WNMG 43. inserts.

Spare PartsDesignation Seat Seat 1 Spring Pin Punch Lever Screw Coolant Fitting KeyA-PWLNR/L 10-3G LR 3W SR 117-2014 PL 16 HW 1.5A-PWLNR/L 12-3G LR 3S SR 117-2009 PL 20 HW 1.5

A-PWLNR/L 16-3X TWX 3 TWN 3 SP 3 PN 3-4 LR 3W SR 117-2014 PL 25

A-PWLNR/L 20-3X TWX 3 TWN 3 SP 3 PN 3-4 LR 3W SR 117-2014 PL 25

A-PWLNR 16-4X TWX 4 TWN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 PL 25 HW 3.0A-PWLNR 20-4X TWX 4 TWN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 PL 32 HW 3.0

36

A-PTFNR/L-X/G91° Lead Angle Lever Lock Boring Bars for Negative Triangular Inserts

Gr°

Dmind

h

h/2

Optional CoolantOutlet

Ga°

f

l2 l1

91º

Designation d l1 l2 h f Ga° Gr° D min InsertA-PTFNR/L 10-3G .625 7.000 1.125 .570 .41 -12 -16 .780 TNMG 33. A-PTFNR/L 12-3G .750 10.000 1.125 .680 .50 -6 -14 1.000 TNMG 33.

A-PTFNR/L 16-3X 1.000 8.000 1.500 .920 .64 -6 -14 1.250 TNMX 34. TNMG 33. A-PTFNR/L 20-3X 1.250 14.000 1.570 1.140 .77 -6 -12 1.550 TNMX 34. TNMG 33.

• Use TTX 3 seat for TNMX 34. inserts and TTN 3 seat for TNMG 33. inserts.

Spare PartsDesignation Seat Seat 1 Spring Pin Punch Lever Screw Plug Key Coolant FittingA-PTFNR/L 10-3G LR 3S SR 117-2009 HW 2.0 PL 062A-PTFNR/L 12-3G LR 3S SR 117-2009 SR M4X4 DIN913 TL360 HW 2.0 PL 075

A-PTFNR/L 16-3X TTX 3 TTN 3 SP 3 PN 3-4 LR 3 SR 117-2014 SR M4X4 DIN913 TL360 HW 2.5 PL 100A-PTFNR/L 20-3X TTX 3 TTN 3 SP 3 PN 3-4 LR 3 SR 117-2014 SR M4X4 DIN913 TL360 HW 2.5 PL 125


37

A-PSKNR/L-3Lever Lock Boring Bars for 90° Negative Square Inserts

h

Dmin

d

f 75°

l2l1

h1

75º

Designation d l1 l2 h h1 f Ga° Gr° D min InsertA-PSKNR/L 10-3 .625 7.000 1.380 .570 .285 .43 -14 -16 .866 SNMG 33A-PSKNR/L 12-3 .750 10.000 1.380 .680 .340 .50 -10 -14 .984 SNMG 33

A-PSKNR/L 16-3 1.000 12.000 1.380 .920 .460 .64 -15 -15 1.260 SNMG 32 SNMG 33A-PSKNR/L 20-3 1.250 14.000 1.570 1.140 .570 .77 -13 -13 1.417 SNMG 32 SNMG 33

Spare PartsDesignation Seat Seat 1 Spring Pin Punch Lever Screw Screw 1 Key Coolant FittingA-PSKNR/L 10-3 LR 3S SR 117-2009 HW 2.0 PL 16A-PSKNR/L 12-3 LR 3S SR 117-2009 HW 2.0 PL 20

A-PSKNR/L 16-3 TSN 323 TSN 333 SP 3 PN 3-3L LR 3 SR 117-2014 SR M4X5DIN913 45H 1 HW 2.5 PL 25A-PSKNR/L 20-3 TSN 323 TSN 333 SP 3 PN 3-3L LR 3 SR 117-2014 SR M4X5DIN913 45H 1 HW 2.5 PL 25

NEW25° CORNER ANGLE

NARROWEST TURNING INSERTISOTURN YNMGSmall Size InsertsISCAR has added a new geometry to its line of small economical inserts: YNMG 33…, which fits into the standard pocket of VNMG 33… insert. The YNMG 33… insert features a 25º corner angle. It was designed for turning of very narrow V-shaped grooves which cannot be machined by the standard 35º inserts.

38



39

YNMG-F3PDouble-Sided 25° Corner Inserts for Internal and External Deep and Narrow Profiling and Undercutting

25°

35°

l

di

Sr

50° max93°

72.5° 70° max


Designation l di lt S r IC82

50

IC81

50

ap

(inch)f

(IPR)YNMG 331-F3P .654 .375 .22 .187 .016 l l .016-.118 .0012-.0047YNMG 332-F3P .654 .375 .21 .187 .031 l l .035-.157 .0020-.0059

• Use IYSN 322 seat for these inserts

Highly Rigid Profiling Toolsfor Accurate ContoursISCAR is introducing the SDNCN 16-13-SL screw lock toolholder for 55° diamond inserts with a 7° clearance angle. A long groove on the pocket and a matching ridge at the insert bottom ensure high rigidity in profiling applications. The new design ensures high edge location after indexing and no backlash when changing machining direction, as required in profiling applications.The new DCMT 13T5..-SL 55° rhombicpositive flank inserts with new F3P and M3M

chipformers were designed for semi-finishing and finishing of steel and stainless steel. A ridge at the insert bottom which fits onto along groove on the tool’s seat ensures high edge location precision.The new design enables machining at high chip load, thus reducing machining cycle time while maintaining high profile accuracy.

40



41

DCMT-F3P-SL55° Rhombic Positive Flank Inserts with a Locating Bottom Ridge for Semi-Finishing and Finishing of Steel

55°

7°S

di d1

rl

60° max62.5°

27°max93°


Designation l di S r d1 IC82

50

IC81

50

ap

(inch)f

(IPR)DCMT 13T504-F3P-SL .528 .433 .201 .016 .177 l l .020-.118 .0020-.0098DCMT 13T508-F3P-SL .528 .433 .201 .031 .177 l l .035-.138 .0039-.0098

Bottom view

.019

.039

.059

.078

.098

.118

.137

.157

.177

.0039 .0059 .0078 .0098 .011 .013f [IPR]

F3P

ap

[inch]

Ground surface for high rigidity and accuracy

Unique deflector for chipcontrol at low cutting conditions

Positive rake angle for smooth cuttingand reducing cutting forces

Wavy surface to prevent chip hammering

DCMT 13T504-F3P-SL Application Range

42

DCMT-M3M-SL55° Rhombic Positive Flank Inserts with a Locating Bottom Ridge, for Machining Stainless and Low Carbon Steel

55°

7°S

di d1

rl

60° max62.5°

27°max93°



25

IC60

15

ap

(inch)f

(IPR)DCMT 13T508-M3M-SL .528 .433 .201 .031 .177 l l .035-.138 .0039-.0098DCMT 13T512-M3M-SL .528 .433 .201 .047 .177 l l .035-.138 .0059-.0118

Bottom view

.019

.039

.059

.078

.098

.118

.137

.157

.177

.0039 .0059 .0078 .0098 .011 .013f [IPR]

ap

[inch]

M3M

Unique deflector design

Strong radius

Reinforced cutting edge preventsnotch wear

Positive rake anglefor smooth cuttingand reducing cutting forces

DCMT 13T508-M3M-SL Application Range


43

DCMT-PF-SL55° Rhombic Positive Flank Inserts with a Locating Bottom Ridge, for Finish Turning on Soft Materials and Exotic Alloys

55°

7°S

di d1

rl

60° max62.5°

27°max93°

DimensionsRecommended Machining Data


50

ap

(inch)f

(IPR)DCMT 13T504-PF-SL .528 .433 .201 .016 .177 l .020-.118 .0020-.0098DCMT 13T508-PF-SL .528 .433 .201 .031 .177 l .028-.118 .0020-.0098

DCMT-SM-SL55° Rhombic Positive Flank Inserts with a Locating Bottom Ridge, for Finish Turning on Soft Materials and Exotic Alloys

55°

7°S

di d1

rl

60° max62.5°

27°max93°

DimensionsRecommended Machining Data


50

ap

(inch)f

(IPR)DCMT 13T504-SM-SL .528 .433 .201 .016 .177 l .020-.098 .0028-.0106DCMT 13T508-SM-SL .528 .433 .201 .031 .177 l .039-.118 .0028-.0106

44

SDNCN-13-SLScrew Lock Toolholders for 55° Diamond Inserts with 7° Clearance Angle, High Rigidity in Profiling Applications

l2

hh

l1

fb

60° max62.5°

l

Designation h b l1 l2 f Ga° Gr° InsertSDNCN 10-13-SL .625 .625 4.000 .98 .31 0 0 DCMT 13T5-SLSDNCN 12-13-SL .750 .750 5.000 .98 .38 0 0 DCMT 13T5-SLSDNCN 16-13-SL 1.000 1.000 6.000 .98 .38 0 0 DCMT 13T5-SL

• Insert clamping torque 27 lbfxin

Spare PartsDesignation Screw KeySDNCN-13-SL SR M4X0.7-L9.6 IP15 TORX PLUS IP15X45

SDJCR/L-13-SLScrew Lock Toolholders for 55° Diamond Inserts with 7° Clearance Angle, High Rigidity in Profiling Applications

l2

l1

f

93°

b

hh

27°max93°

Designation h b l1 l2 f Ga° Gr° InsertSDJCR/L 10-13-SL .625 .625 4.000 .94 .83 0 0 DCMT 13T5-SLSDJCR/L 12-13-SL .750 .750 5.000 .94 1.06 0 0 DCMT 13T5-SLSDJCR/L 16-13-SL 1.000 1.000 6.000 .94 1.26 0 0 DCMT 13T5-SL

• Insert clamping torque 27 lbfxin

Spare PartsDesignation Screw KeySDJCR/L-13-SL SR M4X0.7-L9.6 IP15 TORX PLUS IP15X45

Right-hand shown


45

A-SDUCR/L-13-SLScrew Lock Boring Bars for 55° Rhombic Inserts with 7° Clearance Angle, High Rigidity in Profiling Applications

h

Dmin

d

f 93°

l1

h1

l2

93º

30ºmax

Designation d l1 l2 h h1 f D min Ga° Gr° Shank m. InsertA-SDUCR/L 12-13-SL .750 10.000 1.400 .670 .339 .57 1.000 0 -7 S DCMT 13T5-SLA SDUCR/L 16-13-SL 1.000 12.000 1.800 .920 .460 .67 1.250 0 -6 S DCMT 13T5-SL

Spare PartsDesignation Screw Key Coolant FittingA-SDUCR/L 12-13-SL SR M4X0.7-L9.6 IP15 TORX PLUS IP15X45 PL 20A SDUCR/L 16-13-SL SR M4X0.7-L9.6 IP15 TORX PLUS IP15X45 PL 25

NEWHIGHLY RIGID

PROFILING TOOL

ISCAR’s Innovative Clamping SystemRough turning is characterized by high D.O.C.(.16-.40”) and high feed rates (.016-.040 inch/rev).Usually large single-sided inserts are used ontop-clamp toolholders to withstand interrupted cut and high machining load. The current method ofusing single-sided inserts and top-clamp holdershas the disadvantages of a small amount of cutting edges and interrupted chip flow due to the obstruction of the top clamp. ISCAR has developed an innovative dovetail pocket combined with a lever clamping mechanism. The new system provides a very firm and rigid insert clamping,

eliminating the need for a top clamp, which interrupts chip flow. The DOVE IQ TURN clamping mechanism can firmly hold double-sided inserts that feature double negative prism flanks. The dovetail pocket and insert prismatic flanks prevent the insert from being lifted by the cutting forces. Available are three insert geometries with prismatic flanks: WOMG-R3P-IQ, COMG-R3P-IQ and SOMG-R3P-IQ, designed with a new R3P chipformer for rough turning of steel.

46



47

WOMG-6-R3P-IQDouble-Sided 7° Negative Side Flank Trigon Inserts for Heavy Turning of Steel

di

80°

l

rS

95°95°



50

IC81

50

ap

(inch)f

(IPR)WOMG 643-R3P-IQ .513 .750 .250 .047 l l .138-.315 .0118-.0315WOMG 644-R3P-IQ .513 .750 .250 .063 l l .157-.315 .0157-.0335WOMG 646-R3P-IQ .513 .750 .250 .094 l l .157-.315 .0157-.0394

PWLOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided Trigon Inserts

Gr Ga

h

f

l295˚

l1

b

h

95°95°

Designation h b l1 l2 f Ga° Gr° InsertPWLOR/L 20-6-IQ 1.250 1.250 6.000 1.20 1.60 -6.5 -6.5 WOMG 64-IQPWLOR/L 24-6-IQ 1.500 1.500 7.000 1.20 1.90 -6.5 -6.5 WOMG 64-IQ

Spare PartsDesignation Seat Spring Pin Screw Lever KeyPWLOR/L 20-6-IQ TWX 6-IQ SP 5(1) SR 10402352 LCL 20C-NX HW 4.0PWLOR/L 24-6-IQ TWX 6-IQ SP 5(1) SR 10402352 LCL 20C-NX HW 4.0

(1) Seat Pin

48

C#-PWLOR/L-IQLever Lock and Dovetail Pocket Tools with CAMFIX Shanks for Unique Double-Sided Trigon Inserts

95°l1

Gr°

SSf

95°95°

l

Designation SS f l1 Ga° Gr° InsertC6 PWLOR/L-45065-13-IQ 63 1.77 2.559 -6.5 -6.5 WOMG 1306-IQ

Spare PartsDesignation Cooling Nozzle Key Lever Screw Seat Spring PinC#-PWLOR/L-IQ SATZ-M10X1-M5 HW 4.0 LCL 20C-NX SR 10402352 TWX 6-IQ SP 5

COMG-R3P-IQDouble-Sided 7° Negative Side Flank 80° Rhombic Inserts for Heavy Turning of Steel

Sr l

di

80°

95°

95° 75°



50

IC81

50

ap

(inch)f

(IPR)COMG 542-R3P-IQ .635 .625 .250 .031 l l .079-.354 .0098-.0197COMG 543-R3P-IQ .635 .625 .250 .047 l l .079-.354 .0118-.0236

COMG 544-R3P-IQ .635 .625 .250 .063 l l .079-.354 .0118-.0276

COMG 643-R3P-IQ .761 .750 .250 .047 l l .118-.472 .0118-.0315

COMG 644-R3P-IQ .761 .750 .250 .063 l l .138-.472 .0138-.0354

COMG 646-R3P-IQ .761 .750 .250 .094 l l .138-.472 .0138-.0354COMG 866-R3P-IQ 1.015 1.000 .375 .094 l l .157-.591 .0157-.0394


49

PCLOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided 80° Rhombic Inserts

Ga°

h

b

l195°

f

h

Gr°

l2

95°

95°

Designation h b l1 l2 f Ga° Gr° InsertPCLOR/L 20-5-IQ 1.250 1.250 6.000 1.30 1.60 -6 -6 COMG 54PCLOR/L 20-6-IQ 1.250 1.250 6.000 1.50 1.60 -6 -6 COMG 64

PCLOR/L 24-6-IQ 1.500 1.500 7.000 1.50 2.00 -6 -6 COMG 64

PCLOR/L 24-8-IQ 1.500 1.500 7.000 2.00 2.00 -6 -6 COMG 86PCLOR/L 32-8-IQ 2.000 2.000 8.000 2.00 2.40 -6 -6 COMG 86

Spare PartsDesignation Seat Spring Pin Screw Lever KeyPCLOR/L 20-5-IQ TCX 5-IQ SP 5 SR LCS 5 LCL 16-NX HW 3.0PCLOR/L 20-6-IQ TCX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PCLOR/L 24-6-IQ TCX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PCLOR/L 24-8-IQ TCX 8-IQ SP 8 SR LCS 8-L39 LCL 32-NX HW 5.0PCLOR/L 32-8-IQ TCX 8-IQ SP 8 SR LCS 8-L39 LCL 32-NX HW 5.0

C#-PCLOR/L-IQLever Lock and Dovetail Pocket Tools with CAMFIX Shanks for Unique Double-Sided 80° Rhombic Inserts

Gr°

SSf

95°l1

95°

95°

l

Designation SS f l1 Ga° Gr° InsertC6 PCLOR/L-45065-16-IQ 63 1.77 2.559 -6 -6 COMG 1606C6 PCLOR/L-45065-19-IQ 63 1.77 2.559 -6 -6 COMG 1906

C8 PCLOR/L-55080-19-IQ 80 2.17 3.150 -6 -6 COMG 1906C8 PCLOR/L-55080-25-IQ 80 2.17 3.150 -6 -6 COMG 2509

Spare PartsDesignation Seat Lever Spring Pin Cooling Nozzle Key ScrewC6 PCLOR/L-45065-16-IQ TCX 5-IQ LCL 16-NX SP 5 SATZ-M10X1-M5 HW 3.0 SR LCS 5-L25.5C6 PCLOR/L-45065-19-IQ TCX 6-IQ LCL 20C-NX SP 5 SATZ-M10X1-M5 HW 4.0 SR 10402352

50

PCBOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided 80° Rhombic Inserts

Gr° Ga°

h

f

75° l1

h

l2

b

75°

Designation h b l1 l2 f Ga° Gr° InsertPCBOR/L 20-5-IQ 1.250 1.250 6.000 1.25 1.06 -6 -6 COMG 54PCBOR/L 20-6-IQ 1.250 1.250 6.000 1.50 1.10 -6 -6 COMG 64

PCBOR/L 24-6-IQ 1.500 1.500 7.000 1.50 1.40 -6 -6 COMG 64

PCBOR/L 24-8-IQ 1.500 1.500 7.000 2.00 1.30 -6 -6 COMG 86PCBOR/L 32-8-IQ 2.000 2.000 8.000 2.00 1.80 -6 -6 COMG 86

Spare PartsDesignation Seat Spring Pin Screw Lever KeyPCBOR/L 20-5-IQ TCX 5-IQ SP 5 SR LCS 5 LCL 16-NX HW 3.0PCBOR/L 20-6-IQ TCX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PCBOR/L 24-6-IQ TCX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PCBOR/L 24-8-IQ TCX 8-IQ SP 8 SR LCS 8-L39 LCL 32-NX HW 5.0PCBOR/L 32-8-IQ TCX 8-IQ SP 8 SR LCS 8-L39 LCL 32-NX HW 5.0

SOMG-R3P-IQDouble-Sided 7° Negative Side Flank Square Inserts for Heavy Turning of Steel

di=l

rS

di 90°

75° 45°



50

IC81

50

ap

(inch)f

(IPR)SOMG 543-R3P-IQ .625 .625 .250 .047 l l .079-.354 .0118-.0236

SOMG 544-R3P-IQ .625 .625 .250 .063 l l .079-.354 .0118-.0276

SOMG 643-R3P-IQ .750 .750 .250 .047 l l .118-.472 .0118-.0315

SOMG 644-R3P-IQ .750 .750 .250 .063 l l .138-.472 .0138-.0335

SOMG 646-R3P-IQ .750 .750 .250 .094 l l .138-.472 .0157-.0394SOMG 866-R3P-IQ 1.000 1.000 .375 .094 l l .157-.591 .0157-.0394


51

PSBOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided Square Inserts

Ga°

b

l175°

f

h

Gr°

l2

h

75°

Designation h b l1 l2 f Ga° Gr° InsertPSBOR/L 20-5-IQ 1.250 1.250 6.000 1.40 1.06 -4.7 -7.5 SOMG 54PSBOR/L 20-6-IQ 1.250 1.250 6.000 1.50 1.06 -4.7 -7.5 SOMG 64

PSBOR/L 24-6-IQ 1.500 1.500 7.000 1.50 1.30 -4.7 -7.5 SOMG 64

PSBOR/L 24-8-IQ 1.500 1.500 7.000 2.00 1.30 -4.7 -7.5 SOMG 86PSBOR/L 32-8-IQ 2.000 2.000 8.000 2.00 1.80 -4.7 -7.5 SOMG 86

Spare PartsDesignation Seat Spring Pin Screw Lever KeyPSBOR/L 20-5-IQ TSX 5-IQ SP 5 SR LCS 5 LCL 16-NX HW 3.0PSBOR/L 20-6-IQ TSX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PSBOR/L 24-6-IQ TSX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PSBOR/L 24-8-IQ TSX 8-IQ SP 8 SR LCS 8-L39 LCL 32-NX HW 5.0PSBOR/L 32-8-IQ TSX 8-IQ SP 8 SR LCS 8-L39 LCL 32-NX HW 5.0

DOVETAIL GEOMETRY7º 7º

52

PSDON-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided Square Inserts

h

Ga°

l2

l1

Gr°

h

f

45°

b

45°

Designation h b l1 l2 f Ga° Gr° InsertPSDON 20-5-IQ 1.250 1.250 6.000 1.40 .65 0 -8.5 SOMG 54PSDON 20-6-IQ 1.250 1.250 6.000 1.56 .66 0 -8.5 SOMG 64

PSDON 24-6-IQ 1.500 1.500 7.000 1.56 .79 0 -8.5 SOMG 64

PSDON 24-8-IQ 1.500 1.500 7.000 2.05 .79 0 -8.5 SOMG 86PSDON 32-8-IQ 2.000 2.000 8.000 2.05 1.04 0 -8.5 SOMG 86

Spare PartsDesignation Seat Spring Pin Screw Lever KeyPSDON 20-5-IQ TSX 5-IQ SP 5 SR LCS 5 LCL 16-NX HW 3.0PSDON 20-6-IQ TSX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PSDON 24-6-IQ TSX 6-IQ SP 5 SR 10402352 LCL 20C-NX HW 4.0

PSDON 24-8-IQ TSX 8-IQ SP 8 SR 10402264 LCL 32-NX HW 5.0PSDON 32-8-IQ TSX 8-IQ SP 8 SR 10402264 LCL 32-NX HW 5.0

NEWHIGHLY RIGID

CLAMPING

C#-PSROR/L-IQLever Lock and Dovetail Pocket Tools with CAMFIX Shanks for Unique Double-Sided Square Inserts

Gr°

f

75°l1

SS

75°

l

Designation SS f l1 Ga° Gr° InsertC6 PSROR/L-35065-15-IQ 63 1.38 2.559 -4.74 -7.46 SOMG 1506C6 PSROR/L-35065-19-IQ 63 1.38 2.559 -4.74 -7.46 SOMG 1906

C8 PSROR/L-55080-19-IQ 80 2.17 3.150 -4.74 -7.46 SOMG 1906C8 PSROR/L-55080-25-IQ 80 2.17 3.150 -4.74 -7.46 SOMG 2509

Spare PartsDesignation Seat Lever Spring Pin Cooling Nozzle Key ScrewC6 PSROR/L-35065-15-IQ TSX 5-IQ LCL 16-NX SP 5 SATZ-M10X1-M5 HW 3.0 SR LCS 5-L25.5C6 PSROR/L-35065-19-IQ TSX 6-IQ LCL 20C-NX SP 5 SATZ-M10X1-M5 HW 4.0 SR 10402352


53

Combined With

High Feed Turning InsertsFEEDTURNISCAR is introducing the PWXOR/L ..-5-TF-IQ lever lock 18.5° lead angle toolholders, for fast feed, up to .12 inch/rev and small, up to .11” D.O.C. longitudinal turning. The new tools carry WOMG 554-T3P-IQ double-sided 6° negative flank trigon inserts, for high feed turning of steel. Due to their ability to run at extremely high feeds, the new tools are used to reduce machining time and costs.

NEW10 X THE NORMAL

TURNING FEED RATE

54



55

WOMG-5-T3P-IQDouble-Sided 6° Negative Side Flank Trigon Inserts for High Feed Turning of Steel

di

80°

l

rS

18°

95°95°

l



50

IC82

50

IC81

50

ap

(inch)f

(IPR)WOMG 554-T3P-IQ .428 .625 .313 .063 l l l .039-.110 .0591-.1181

• The specified machining recommendations in the above table are valid only for PWXOR/L-TF-IQ tools. For PWLOR/L-IQ tools: ap= .118-.276", ft= .012-.031 inch/rev.

PWXOR/L-TF-IQLever Lock Toolholders for Fast Feed Longitudinal Turning

h

f

18.5°

b

h

l2l1

Gr Ga18°

Designation h b l1 l2 f Ga° Gr° InsertPWXOR/L 16-5-TF-IQ 1.000 1.000 6.000 1.25 1.20 -6 -6 WOMG 55-IQPWXOR/L 20-5-TF-IQ 1.250 1.250 6.000 1.25 1.45 -6 -6 WOMG 55-IQPWXOR/L 24-5-TF-IQ 1.500 1.500 7.000 1.25 1.75 -6 -6 WOMG 55-IQ

Spare PartsDesignation Seat Spring Pin Screw Lever KeyPWXOR/L-TF-IQ TWN 5-4-IQ SP D1.5-L10(1) SR LCS 5 LR 5 HW 3.0

(1) Seat Pin

Set pin

Seat

Lever

Lever screw

PWLOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided Trigon Inserts

Gr Ga

h

f

l295˚

l1

b

h

95°95°

Designation h b l1 l2 f Ga° Gr° InsertPWLOR/L 16-5-IQ 1.000 1.000 6.000 1.00 1.30 -6 -6 WOMG 554-IQPWLOR/L 20-5-IQ 1.250 1.250 6.000 1.20 1.60 -6 -6 WOMG 554-IQ

Spare PartsDesignation Seat Spring Pin Screw Lever KeyPWLOR/L 16-5-IQ TWN 5-4-IQ SP D1.5-L10(1) SR LCS 5 LR 5 HW 3.0PWLOR/L 20-5-IQ TWN 5-4-IQ SP D1.5-L10(1) SR LCS 5 LR 5 HW 3.0

(1) Seat Pin

R3P Chipbreakerfor Rough Machining

• Single-sided insert chipbreaker for rough machining of steel

• Reinforced cutting edge• Positive rake angle for smooth

cutting and reduced cutting forces

NEWR3P CHIPBREAKER

56



57

CNMM-R3PSingle-Sided 80° Rhombic Inserts for Rough Turning Applications of Steel

80°

di

r l S

75° 95°

95°

95º 75°



50

IC81

50

ap

(inch)f

(IPR)CNMM 432-R3P .508 .500 .187 .031 l l .028-.295 .0079-.0217

CNMM 433-R3P .508 .500 .187 .047 l l .039-.295 .0098-.0276

CNMM 434-R3P .508 .500 .187 .063 l l .059-.295 .0118-.0354

CNMM 542-R3P .635 .625 .250 .031 l l .079-.374 .0079-.0217

CNMM 543-R3P .635 .625 .250 .047 l l .079-.374 .0118-.0276

CNMM 544-R3P .635 .625 .250 .063 l l .079-.374 .0118-.0354

CNMM 643-R3P .761 .750 .250 .047 l l .118-.472 .0098-.0315

CNMM 644-R3P .761 .750 .250 .063 l l .138-.472 .0118-.0354

CNMM 646-R3P .761 .750 .250 .094 l l .138-.472 .0118-.0472CNMM 866-R3P 1.015 1.000 .375 .094 l l .157-.591 .0157-.0472

SNMM-R3PSingle-Sided Square Inserts for Rough Turning Applications of Steel

90°

di

r S

75°75°

45°

45°

45°

75º



50

IC81

50

ap

(inch)f

(IPR)SNMM 432-R3P .500 .187 .031 l l .028-.295 .0079-.0217SNMM 433-R3P .500 .187 .047 l l .039-.295 .0098-.0276

SNMM 434-R3P .500 .187 .063 l .079-.295 .0118-.0354

SNMM 543-R3P .625 .250 .047 l l .079-.374 .0118-.0276

SNMM 544-R3P .625 .250 .063 l l .098-.374 .0118-.0354

SNMM 643-R3P .750 .250 .047 l l .118-.472 .0098-.0315

SNMM 644-R3P .750 .250 .063 l l .138-.472 .0118-.0354

SNMM 646-R3P .750 .250 .094 l l .138-.472 .0118-.0472SNMM 866-R3P 1.000 .375 .094 l l .157-.591 .0157-.0472

58

DNMM-R3PSingle-Sided 55° Rhombic Inserts for Rough Turning Applications of Steel

55°

di

l Sr

27°max93° 60°

max62.5°

93º

30ºmax

Dimensions Recommended Machining Data


50

ap

(inch)f

(IPR)DNMM 442-R3P .610 .500 .250 .031 l .028-.236 .0079-.0217

DNMM 443-R3P .610 .500 .250 .047 l .039-.236 .0098-.0276DNMM 444-R3P .610 .500 .250 .063 l .059-.236 .0126-.0354

CNMG-R3MDouble-Sided 80° Rhombic Inserts for Rough Machining of Stainless and Low Carbon Steel

80°

di

r l S

75°

75°

95°

95° 95º

Dimensions Recommended Machining Data


25

ap

(inch)f

(IPR)CNMG 543-R3M .637 .625 .250 .047 l .079-.354 .0118-.0354CNMG 544-R3M .637 .625 .250 .063 l .079-.394 .0157-.0394

CNMG 546-R3M .637 .625 .250 .094 l .079-.433 .0197-.0472

CNMG 643-R3M .761 .750 .250 .047 l .079-.354 .0118-.0354

CNMG 644-R3M .761 .750 .250 .063 l .079-.394 .0157-.0394CNMG 646-R3M .761 .750 .250 .094 l .079-.433 .0197-.0472


59

HEAVY SUPERTURNISCAR is introducing PLBOR/L ..-40 tools and LOMX 402224-H6P insert for very heavyturning applications.The new tangentially clamped insert is made from the tough IC8250 grade. It can machine at up to 1.4” depth of cut and up to .078 inch/rev feed. The insert is clamped on a very rigid lever lock pocket equipped with a protective seat.The new tools were designed for use in heavy industry applications such as the power generation, marine and large automotive parts.

NEWMAX DEPTH OF CUT

1.377”

60



61

LOMX-H6PTangential Inserts with 4 Cutting Edges, for High Metal Removal of Steel up to 1.4" D.O.C.

I

S

r

W

75°

SUPER


Designation W l S r IC82

50

IC81

50

ap

(inch)f

(IPR)LOMX 402224-H6P .567 1.587 .890 .094 l l .276-1.378 .0394-.0787

PLBOR/LLever Lock Toolholders, for LOMX Tangentially Clamped Super Heavy Turning Inserts

f

75°

h

l2

b

h

l175°

Designation h b l1 l2 f Ga° Gr°PLBOR/L 32-40 2.000 2.000 12.000 2.36 1.97 -6 -6PLBOR/L 40-40 2.500 2.500 16.000 2.36 2.47 -6 -6

Spare PartsDesignation Key Seat Seat Screw Lever Lever Screw Spring Key 1PLBOR/L T-20/5 TLN 40 SR 10402265 LR 8 SR 10643960 SP D7.5XL23 HW 6.0

Right-hand shown

TOP LEVERISCAR is introducing an upgraded lever lock to improve the clamping rigidity of the popular anduser-friendly insert clamping system.The new design combines the advantages of the current lever with the extra clamping rigidity of the top clamp method. The current lever pushes the insert against the pocket, exerting perpendicular force to the cutting force. This method sometimes fails during interrupted cut or heavy load applications, which cause the rear side of the insert to rise. The top clamp mechanism does provide high clamping security, but on the other hand, edge or insert indexing is inconvenient and time consuming and the top clamp obstructs the chip flow –

especially during internal turning applications. ISCAR’s new LR 4TL TOP LEVER combines the advantages of both systems. It firmly holds the insert in the pocket and also exerts an upper force on the rear side of the insert. It leaves the insert rake face unobstructed for free chip flow, while maintaining convenient insert handling and extremely high clamping security.The new LR 4TL TOP LEVER can replace the standard LR 4 lever in any tool.

62



63

AdvantagesInsert locking in two directions from the top and bottom provides better stability and rigidity.This improves the tool life, increasing productivity in comparison to the conventional lever.There is no need to change tools, as the top lever can be clamped on our standard tools.

Conventional Locking of the Insert in One Direction

Top Lever Locking of the Insert in Two Directions

NEWHIGHLY SECURE

CLAMPING

Turning Tools for High Pressure CoolantHigh temperature alloys produce a very high temperature as they are being cut. By effectively removing the heat, the chips become less ductile and thus easier to break.

Shorter chips are easily managed - they do not tangle around the workpiece or machine parts, so there is no need to stop the process frequently.Usually in conventional cooling the chip prevents the coolant from reaching the insert rake face in the cutting zone. The coolant stream of the JHP tools is directed precisely between the insert rake face and the flowing chip. This results in longer tool life and a much more reliable process.

The use of high pressure coolant is growing as manufacturers are looking for ways to reducecutting time, improve machining process reliabilityand achieve longer tool life.

ISCAR’s new JHP tools provide all of these advantages.

The coolant channels of the tools feature outletsvery close to the cutting edges, thus gaining the following advantages:

• Shorter machining time – The cutting speed can be increased by up to 200% when machining titanium and heat resistant alloys.• Longer tool life – tool life increases by up to 100% not only on titanium and heat resistant alloys, but also on stainless and alloy steels.• Improved chip control – even on the most ductile and problematic materials, small chips can be obtained.• Very effective cooling down of the cutting edge, which reduces sensitivity to heat fluctuations• Safer and more stable process• Enables higher cutting speeds (increasing productivity)

NEWMAX 4350 PSI

64



65

PWLNR/L-X-JHPLever Lock Tools for HELITURN LD WNMX and WNMG Trigon Inserts with Channels for High Pressure Coolant

l2

f

l1

b

hh

G 1/8"-28

Central coolant direction4°

4°(8° rotation adjustment)

95°

Gr°

Frontal coolant on/off screw

Frontalcoolant hole

Internal coolant forPWLNR/L... 06X

95°95°

4350PSI

l

Designation h b l1 l2 f Ga° Gr° InsertPWLNR/L 12-3X-JHP (1) .750 .750 4.500 1.00 1.25 -6 -6 WNMX 34. WNMG 33.PWLNR/L 16-3X-JHP (1) 1.000 1.000 6.000 1.00 1.25 -6 -6 WNMX 34. WNMG 33.

PWLNR/L 16-4X-JHP (2) 1.000 1.000 6.000 1.30 1.25 -6 -6 WNMX 45. WNMG 43.PWLNR/L 20-4X-JHP (2) 1.250 1.250 6.000 1.30 1.50 -6 -6 WNMX 45. WNMG 43.

For user guide see pages


Spare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Punch Cooling

Unit O-Ring Key Hex Flag Key Key 1 Plug

PWLNR/L 12-3X-JHP TWX 3 TWN 3 SP 3 LR 3SR 117-2014

PN 3-4 HW 2.5/5

PWLNR/L 16-3X-JHP TWX 3 TWN 3 SP 3 LR 3SR 117-2014

PN 3-4 HW 2.5/5

PWLNL 16-4X-JHP TWX 4 TWN 443 SP 4 LR 4DHSR 117-2010

PN 3-4LCU-CW-JHP

OR 6.4X0.9N

T-8/5 HW 2.0 HW 3.0SR M4X4 DIN913 TL360

PWLNR 16-4X-JHP TWX 4 TWN 443 SP 4 LR 4DHSR 117-2010

PN 3-4LCU-CW-JHP

T-8/5 HW 2.0 HW 3.0SR M4X4 DIN913 TL360

PWLNL 20-4X-JHP TWX 4 TWN 443 SP 4 LR 4DHSR 117-2010

PN 3-4LCU-CW-JHP

OR 6.4X0.9N

T-8/5 HW 2.0 HW 3.0SR M4X4 DIN913 TL360

PWLNR 20-4X-JHP TWX 4 TWN 443 SP 4 LR 4DHSR 117-2010

PN 3-4LCU-CW-JHP

T-8/5 HW 2.0 HW 3.0SR M4X4 DIN913 TL360

66

PWLNR/L-4-JHPLever Lock Toolholders for Trigon Inserts with Channels for High Pressure Coolant

f

l1

b

95°

l2

hh

G 1/8"-28

Gr°




Frontal coolant hole

95°95°

4350PSI

l

Designation h b l1 l2 f Ga°(1) Gr° InsertPWLNR/L 16-4-JHP 1.000 1.000 6.000 1.30 1.25 -6 -6 WNMG 43..PWLNR/L 20-4-JHP 1.250 1.250 7.000 1.30 1.50 -6 -6 WNMG 43..

• For user guide see pages

Spare PartsDesignation Seat Spring Pin Punch Lever Screw Key O-Ring Plug Cooling

UnitHex Flag Key Key 1

PWLNR/L 16-4-JHP TWN 423 SP 4 PN 3-4 LR 4 SR 117-2010 T-8/5SR M4X4 DIN913 TL360

CU-CW-JHP

HW 2.0 HW 3.0

PWLNL 20-4-JHP TWN 423 SP 4 PN 3-4 LR 4 SR 117-2010 T-8/5 OR 6.4X0.9NSR M4X4 DIN913 TL360

CU-CW-JHP

HW 2.0 HW 3.0

PWLNR 20-4-JHP TWN 423 SP 4 PN 3-4 LR 4 SR 117-2010 T-8/5 OR 6.4X0.9NSR M4X4 DIN913 TL360

CU-CW-JHP

HW 2.5/5 HW 3.0


67

PCLNR/L-X-JHPLever Lock Toolholders for CNMX/CNMG 80° Rhombic Inserts with Channels for High Pressure Coolant

h

b

l1l2

h

G 1/8"-28

Gr°

fCentral coolant direction

(8° rotation adjustment)

4°

4°Frontal coolant on/off screw

Frontal coolanthole

PCLNR/L…-3X-JHP

95°

95°

4350PSI

l

Designation b h l1 l2 f Ga° Gr° InsertPCLNR/L 10-3X-JHP .625 .625 6.000 1.30 1.25 -6 -6 CNMX 34. CNMG 33.PCLNR/L 12-3X-JHP .750 .750 4.500 1.30 1.25 -6 -6 CNMX 34. CNMG 33.

PCLNR/L 16-3X-JHP 1.000 1.000 6.000 1.30 1.25 -6 -6 CNMX 34. CNMG 33.

PCLNR/L 16-4X-JHP 1.000 1.000 6.000 1.30 1.25 -6 -6 CNMX 45. CNMG 43.PCLNR/L 20-4X-JHP 1.250 1.250 6.000 1.30 1.50 -6 -6 CNMX 45. CNMG 43.

• Supplied with TCX 3 seat for CNMX 34. inserts and TCN 323 seat for CNMG 33. inserts. TCX 4 seat for CNMX 45. inserts and TCN 443 seat for CNMG 43. inserts. • For user guide see pages

Spare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Punch Cooling

Unit O-Ring Key Hex Flag Key Key 1 Plug

PCLNR/L 10-3X-JHP TCX 3 TCN 323 SP 3 LR 3SR 117-2014

PN 3-4 HW 2.5/5


PN 3-4 HW 2.5


PN 3-4 HW 2.5

PCLNL 16-4X-JHP TCX 4 TCN 443 SP 4 LR 4DHSR 117-2010

PN 3-4LCU-CW-JHP

OR 6.4X0.9N

T-8/5 HW 2.0 HW 3.0SR M4X4 DIN913 TL360

PCLNR 16-4X-JHP TCX 4 TCN 443 SP 4 LR 4DHSR 117-2010

PN 3-4LCU-CW-JHP

T-8/5 HW 2.0 HW 3.0SR M4X4 DIN913 TL360

PCLNR/L 20-4X-JHP TCX 4 TCN 443 SP 4 LR 4DHSR 117-2010

PN 3-4LCU-CW-JHP

OR 6.4X0.9N

T-8/5 HW 2.0 HW 3.0SR M4X4 DIN913 TL360

68

PDJNR/L-4-JHPLever Lock Toolholder for 55° Negative Inserts with Channels for High Pressure Coolant

Gr°

h

G 1/8"-28

l2 l1

b

h

f

93°


4°(8° rotation adjustment) Frontal coolant

on/off screwFrontalcoolant hole

27°max93°

4350PSI

l

Designation b h l1 l2 f Ga°(1) Gr° InsertPDJNR/L 16-4-JHP 1.000 1.000 6.000 1.45 1.25 -6 -6 DNMG 44PDJNR/L 20-4-JHP 1.250 1.250 6.000 1.45 1.50 -6 -6 DNMG 44

• For DN.. 43. inserts use TDN 432 seat (ordered separately) • For user guide see pages

Spare PartsDesignation Seat Key Lever Key 1 Screw Key 2 Cooling Unit Spring Pin Punch O-RingPDJNL 16-4-JHP TDN 422 HW 2.5 LR 4D HW 3.0 SR 117-2010 T-8/5 CU-D-JHP SP 4 PN 3-4PDJNR 16-4-JHP TDN 422 HW 2.0 LR 4D HW 3.0 SR 117-2010 T-8/5 CU-D-JHP SP 4 PN 3-4 OR 6.4X0.9NPDJNR/L 20-4-JHP TDN 422 HW 2.0 LR 4D HW 3.0 SR 117-2010 T-8/5 CU-D-JHP SP 4 PN 3-4

PCLNR/L-4-JHPLever Lock Toolholders for 80° Negative Rhombic Inserts with Channels for High Pressure Coolant

Gr°

h

G 1/8"-28

h

b

l1l2

fCentral coolant direction

(8° rotation adjustment)

4°

4°



95°

95°

4350PSI

Designation h b l1 l2 f Ga°(1) Gr° InsertPCLNR/L 16-4-JHP 1.000 1.000 6.000 1.30 1.25 -6 -6 CNMG 43PCLNR/L 20-4-JHP 1.250 1.250 6.000 1.30 1.25 -6 -6 CNMG 43


Spare PartsDesignation Seat Spring Pin Lever Screw Punch Cooling Unit Plug Key Key 1 Key 2

PCLNR/L-4-JHP TCN 423 SP 4 LR 4 SR 117-2010 PN 3-4 CU-CW-JHP SR M4X4 DIN913 TL360 HW 2.0 HW 3.0 T-8/5


69

l

PSSNR/L-JHPLever Lock 45° Longitudinal and Facing Tools for Negative Square Inserts with Channels for High Pressure Coolant

l1L3

b

h

l2

h

fInside coolant forPSSNR/L... 3

G 1/8"-28

45°

45°

4350PSI

Designation h b l1 l2 f Ga° Gr° L3 InsertPSSNR/L 12-3-JHP .750 .750 4.500 1.38 1.00 -5.5 -5.5 4.791 SNMG 3..

For user guide see pages

Spare PartsDesignation Seat Seat 1 Spring Pin Punch Lever Screw KeyPSSNR/L 12-3-JHP TSN 323 TSN 333 SP 3 PN 3-3L LR 3 SR 117-2014 HW 2.5


(1) When SNMG-EM-M/-R inserts are used, replace the standard seat.

Right-hand shown

PTGNR/L-X-JHP91° Lead Angle Lever Lock External Turning Tools for Negative Triangular Inserts with Channels for High Pressure Coolant

f b

l1l2

F1

h

Ga°Gr°

h

G 1/8"-28

91°

Designation h b l1 l2 f F1 Ga° Gr° InsertPTGNR/L 12-3X-JHP .750 .750 4.500 .79 1.00 1.25 -6 -6 TNMX 34., TNMG 33.PTGNR/L 16-3X-JHP 1.000 1.000 6.000 .79 1.25 - -6 -6 TNMX 34., TNMG 33.

• Supplied with TTX 3 seat for TNMX 34. inserts and TTN 3 seat for TNMG 33. inserts. • For user guide, see pages

Spare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Key PunchPTGNR/L-X-JHP TTX 3 TTN 3 SP 3 LR 3 SR 117-2014 HW 2.5 PN 3-4

Right-hand shown

70

l

SLANR/L-15-TANG-JHPScrew Lock Toolholders for LNMX Tangentially Clamped Inserts with Channels for High Pressure Coolant

h

Gr°

G 1/8”-28

Ga°

h

b

l2l1

f

93°

4350PSI

Designation h b l1 l2 f Ga° Gr° InsertSLANR/L 20-15 TANG-JHP 1.250 1.250 6.000 1.37 1.50 -6 -6 LNMX 1506

• ap max for facing .15" • For user guide see pages

Spare PartsDesignation Seat Screw Key Screw 1 Torx Blade T-HandleSLANL 20-15 TANG-JHP TLN 15L-HT SR RS4 T-6/5 SR 34-535-SN BLD T15/S7 SW6-T-SHSLANR 20-15 TANG-JHP TLN 15R-HT SR RS4 T-6/5 SR 34-535-SN BLD T15/S7 SW6-T-SH

C#-PWLNR/L-X-JHPLever Lock Tools with CAMFIX Shanks and Channels for High Pressure Coolant, Carrying WNMX or WNMG Inserts

Gr°

f

95°

SS

L3

l1



95°95°

4350PSI

Designation SS l1 f L3 Ga° Gr° InsertC3 PWLNR-22045-06X-JHP (1) 32 1.575 1.06 .866 -6 -6 WNMX 34.. WNMG 33..C3 PWLNR-22045-08X-JHP (2) 32 1.575 1.06 .866 -6 -6 WNMX 45.. WNMG 43..

C4 PWLNR/L-27050-08X-JHP (2) 40 1.969 1.06 .866 -6 -6 WNMX 45.. WNMG 43..

C5 PWLNR/L-35060-08X-JHP (2) 50 2.362 1.38 .984 -6 -6 WNMX 45.. WNMG 43..C6 PWLNR/L-45065-08X-JHP (2) 63 2.559 1.77 1.457 -6 -6 WNMX 45.. WNMG 43..



Spare PartsDesignation Seat Seat 1 Spring Pin Punch Lever Screw Cooling Unit Key Key 1C3 PWLNR-22045-06X-JHP TWX 3 TWN 3 SP 3 PN 3-4 LR 3 SR 117-2014 CU-CW-JHP T-8/5 HW 2.5C3 PWLNR-22045-08X-JHP TWX 4 TWN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 CU-CW-JHP T-8/5 HW 3.0

C4 PWLNR/L-27050-08X-JHP TWX 4 TWN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 CU-CW-JHP T-8/5 HW 3.0

C5 PWLNR/L-35060-08X-JHP TWX 4 TWN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 CU-CW-JHP T-8/5 HW 3.0C6 PWLNR/L-45065-08X-JHP TWX 4 TWN 443 SP 4 PN 3-4L LR 4DH SR 117-2010 CU-CW-JHP T-8/5 HW 3.0


71

l

l

C#-PWLNR/L-08-JHPLever Lock Tools for Trigon Inserts with CAMFIX Exchangeable Shanks and Channels for High Pressure Coolant

Gr°

f

SS

L3

l1



95°95°

4350PSI

Designation SS f l1 L3 Ga° Gr° InsertC6 PWLNR/L-45065-08-JHP 63 1.77 2.559 1.457 -6 -6 WNMG 43..


Spare Parts

Designation Seat Spring Pin Lever Screw Key Punch Cooling Unit O-Ring Key 1 Key 2

C6 PWLNL-45065-08-JHP TWN 443 SP 4 LR 4DH SR 117-2010 T-8/5 PN 3-4L CU-CW-JHP HW 3.0 HW 1.5C6 PWLNR-45065-08-JHP TWN 423 SP 4 LR 4 SR 117-2010 T-8/5 PN 3-4 CU-CW-JHP OR 6.4X0.9N HW 3.0 HW 1.5

Right-hand shown

C#-PCLNR/L-X-JHPLever Lock Tools with CAMFIX Shanks and Channels for High Pressure Coolant, Carrying CNMX or CNMG Inserts

Gr°

a°

f

SS

95°L3

l1

Central coolant direction(8° rotation adjustment)

4°

4°

95°

95°

4350PSI

Designation SS f l1 L3 a° Ga° Gr° InsertC3 PCLNR-22045-09X-JHP (1) 32 .87 1.575 .945 45 -6 -6 CNMX 34., CNMG 33.C4 PCLNR/L-27050-09X-JHP (1) 40 1.06 1.969 .945 45 -6 -6 CNMX 34., CNMG 33.

C5 PCLNR/L-35060-09X-JHP (1) 50 1.38 2.362 1.024 45 -6 -6 CNMX 34., CNMG 33.

C4 PCLNR/L-27050-12X-JHP (2) 40 1.06 1.969 .709 54 -6 -6 CNMX 45., CNMG 43.

C5 PCLNR/L-35060-12X-JHP (2) 50 1.38 2.362 .866 54 -6 -6 CNMX 45., CNMG 43.C6 PCLNR/L-45065-12X-JHP (2) 63 1.77 2.559 .787 54 -6 -6 CNMX 45., CNMG 43.


(1) Supplied with TCX 3 seat for CNMX 34.. inserts and TCN 323 seat for CNMG 33. inserts. (2) Supplied with TCX 4 seat for CNMX 45. inserts and TCN 443 seat for CNMG 43. inserts.

Spare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Punch Cooling Unit Key Key 1C3 PCLNR-22045-09X-JHP TCX 3 TCN 323 SP 3 LR 3 SR 117-2014 PN 3-4 CU-CW-JHP T-8/5 HW 2.5C4 PCLNR/L-27050-09X-JHP TCX 3 TCN 323 SP 3 LR 3 SR 117-2014 PN 3-4 CU-CW-JHP T-8/5 HW 2.5

C5 PCLNR/L-35060-09X-JHP TCX 3 TCN 323 SP 3 LR 3 SR 117-2014 PN 3-4 CU-CW-JHP T-8/5 HW 2.5

C4 PCLNR/L-27050-12X-JHP TCX 4 TCN 443 SP 4 LR 4DH SR 117-2010 PN 3-4L CU-CW-JHP T-8/5 HW 3.0

C5 PCLNR/L-35060-12X-JHP TCX 4 TCN 443 SP 4 LR 4DH SR 117-2010 PN 3-4L CU-CW-JHP T-8/5 HW 3.0C6 PCLNR/L-45065-12X-JHP TCX 4 TCN 443 SP 4 LR 4DH SR 117-2010 PN 3-4L CU-CW-JHP T-8/5 HW 3.0

72

C#-PCLNR/L-12-JHPLever Lock Tools for 80° Negative Rhombic Inserts and CAMFIX Shanks with Channels for High Pressure Coolant

Gr°

a°

f

SS

95°L3

l1


4°

4°

95°

95°

4350PSI

l

l

Designation SS f l1 L3 a° Ga° Gr° InsertC6 PCLNR/L-45065-12-JHP 63 1.77 2.559 .787 54 -6 -6 CNMG 43


Spare Parts

Designation Seat Spring Pin Lever Screw Punch Cooling

Unit Key Key 1 Plug

C6 PCLNR/L-45065-12-JHP TCN 423 SP 4 LR 4 SR 117-2010 PN 3-4 CU-CW-JHP HW 3.0 T-8/5 SR M5X5 DIN913 TL360

C#-SDJCR/L-13-SL-JHPScrew Clamp Tools for Positive 55° Rhombic Inserts and CAMFIX Shanks with Channels for High Pressure Coolant

Gr°

58°

93°

f

SS

l1

27°max93°

4350PSI

Designation SS f l1 Ga° Gr° InsertC3 SDJCR-22040-13-SL-JHP 32 .87 1.772 0 0 DCMT 13T5-SLC4 SDJCL-27055-13-SL-JHP 40 1.06 2.165 0 0 DCMT 13T5-SL

C4 SDJCR 27055-13-SL-JHP 40 1.06 2.165 0 0 DCMT 13T5-SLC5 SDJCR/L-35060-13-SL-JHP 50 1.38 2.362 0 0 DCMT 13T5-SL

• For user guide, see pages

Spare PartsDesignation Cooling Unit Plug Key Screw Key 1C3 SDJCR-22040-13-SL-JHP CH-1.9D-JHP SR M4X4 DIN913 TL360 SR M4X0.7-L9.5 IP15C4 SDJCL-27055-13-SL-JHP CU-D-JHP SR M5X5 DIN913 TL360 TORX PLUS IP15X45 SR M4X0.7-L9.6 IP15 T-8/5

C4 SDJCR 27055-13-SL-JHP CU-D-JHP SR M5X5 DIN913 TL360 TORX PLUS IP15X45 SR M4X0.7-L9.6 IP15 T-8/5

C5 SDJCL-35060-13-SL-JHP CU-D-JHP SR M5X5 DIN913 TL360 TORX PLUS IP15X45 SR M4X0.7-L9.6 IP15 T-8/5C5 SDJCR-35060-13-SL-JHP CU-D-JHP SR M5X5 DIN913 TL360 TORX PLUS IP15X45 SR M4X0.7-L9.6 IP15

Right-hand shown


73

C#-SDNCN-13-SL-JHPScrew Clamp Tools for Positive 55° Rhombic Inserts and CAMFIX Shanks with Channels for High Pressure Coolant

Gr°

l1

f

SS

60° max62.5°

4350PSI

l

l

Designation SS f l1 Ga° Gr° InsertC3 SDNCN-00045-13-SL-JHP 32 .02 1.772 0 0 DCMT 13T5-SLC4 SDNCN-00060-13-SL-JHP 40 .02 2.362 0 0 DCMT 13T5-SLC5 SDNCN-00060-13-SL-JHP 50 .02 2.362 0 0 DCMT 13T5-SL

• For user guide, see pages

Spare PartsDesignation Cooling Unit Flat Washer Key Plug Screw Key 1

C3 SDNCN-00045-13-SL-JHP CH-1.9D-JHPWASHER 4.2X5.6X0.5

SR M4X4 DIN913 TL360

SR M4X0.7-L9.5 IP15

C4 SDNCN-00060-13-SL-JHP CU-D-JHP TORX PLUS IP15X45 SR M4X0.7-L9.6 IP15 T-8/5C5 SDNCN-00060-13-SL-JHP CU-D-JHP TORX PLUS IP15X45 SR M4X0.7-L9.6 IP15 T-8/5

C#-PDJNR/L-JHPLever Lock Tools for Negative 55° Inserts with CAMFIX Exchangeable Heads and Channels for High Pressure Coolant

Gr°

a°

f

93° l1

SSCentral coolant direction4°


27°max93°

4350PSI

Designation SS f l1 Ga° Gr° a° InsertC3 PDJNR-22045-11-JHP 30 .87 1.772 -6 -6 58 DN.. 3..C4 PDJNR/L 27050-11-JHP 40 1.06 2.165 -6 -6 58 DN.. 3..

C5 PDJNR/L 35060-11-JHP 50 1.38 2.362 -6 -6 58 DN.. 3..

C4 PDJNR/L 27055-15-JHP 40 1.06 2.165 -6 -6 58 DN.. 4..

C5 PDJNR/L 35060-15-JHP 50 1.38 2.362 -6 -6 58 DN.. 4..C6 PDJNR/L 45065-15-JHP 63 1.77 2.559 -6 -6 58 DN.. 4..


Spare PartsDesignation Seat Spring Pin Lever Screw Punch Cooling Unit O-Ring Key Hex Flag KeyC3 PDJNR-22045-11-JHP TDN 322 SP 3 LR 3D SR 117-2014 PN 3-4 CU-D-JHP T-8/5 HW 2.5/5C4 PDJNL 27050-11-JHP TDN 322 SP 3 LR 3D SR 117-2014 PN 3-4 CU-D-JHP OR 6.4X0.9N T-8/5 HW 2.5/5

C4 PDJNR 27050-11-JHP TDN 322 SP 3 LR 3D SR 117-2014 PN 3-4 CU-D-JHP T-8/5 HW 2.5/5

C5 PDJNR/L 35060-11-JHP TDN 322 SP 3 LR 3D SR 117-2014 PN 3-4 CU-D-JHP T-8/5 HW 2.5/5

C4 PDJNR/L 27055-15-JHP TDN 422 SP 4 LR 4D SR 117-2010 PN 3-4 CU-D-JHP OR 6.4X0.9N T-8/5 HW 3.0

C5 PDJNR/L 35060-15-JHP TDN 422 SP 4 LR 4D SR 117-2010 PN 3-4 CU-D-JHP OR 6.4X0.9N T-8/5 HW 3.0C6 PDJNR/L 45065-15-JHP TDN 422 SP 4 LR 4D SR 117-2010 PN 3-4 CU-D-JHP T-8/5 HW 3.0

74

C#-SVJCR/L-JHPScrew Lock Tools for 35° Rhombic Inserts with 7° Clearance Angle and CAMFIX Exchangeable Shanks

Gr°

a°

f

l1

SS

L3

Central coolant direction

4°

4° (8° rotation adjustment)

50° max93°

4350PSI

l

l

Designation SS f l1 Ga° Gr° a° L3 InsertC3 SVJCR-22040-11-JHP 32 .87 1.575 0 0 70 - VCMT 1103C4 SVJCR/L-27055-16-JHP 40 1.06 2.165 0 0 70 - VCMT 33

C5 SVJCR/L-35060-16-JHP 50 1.38 2.362 0 0 70 - VCMT 33C6 SVJCR-45065-16-JHP 63 1.77 2.559 0 0 70 .661 VCMT 33


Spare PartsDesignation Seat Seat Screw Key Screw Cooling Unit O-Ring Key 1 Key 2C3 SVJCR-22040-11-JHP SR 14-560 CH-1.9D-JHP T-8/5C4 SVJCR/L-27055-16-JHP TVC 3-1 SR TC-3 T-15/5 SR 16-236 P CU-V-JHP OR 6.4X0.9N T-8/5 HW 2.5

C5 SVJCR/L-35060-16-JHP TVC 3-1 SR TC-3 T-15/5 SR 16-236 P CU-V-JHP OR 6.4X0.9N T-8/5 HW 2.5C6 SVJCR-45065-16-JHP TVC 3-1 SR TC-3 T-15/5 SR 16-236 P CU-V-JHP T-8/5 HW 2.5

C#-SRGCR-12-JHPScrew Lock Tools for Round Inserts with 7° Clearance Angle and CAMFIX Exchangeable Shanks

Gr

a°

fSS

L3l1


4°

4°

4350PSI

Designation SS f l1 a° L3 InsertC6 SRGCR-45065-12-JHP 63 1.77 2.559 60 .630 RCMT 1204MO


Spare PartsDesignation Seat Seat Screw Key Screw Key 1 Cooling Unit Key 2C6 SRGCR-45065-12-JHP TRC 4-0 SR TC-4 T-20/5 SR 16-212 HW 3.0 CU-R-JHP T-8/5


75

SRGCR-12-JHPScrew Lock Toolholders for Round Inserts with 7° Clearance Angle and Channels for High Pressure Coolant

h

Gr°

f

h

Ga°



b

l2G 1/8"-28

l1Central coolant direction(8° rotation adjustment)

4°

4°

4350PSI

l

Designation h b l1 l2 f Ga° Gr° InsertSRGCR 16-12-JHP 1.000 1.000 6.000 1.20 1.25 0 0 RCMT 1204


Spare PartsDesignation Seat Seat Screw Key Screw Key 1 Cooling Unit Plug Key 2 Key 3SRGCR 16-12-JHP TRC 4-0 SR TC-4 T-8/5 SR 16-212 T-20/5 CU-R-JHP SR M4X4 DIN913 TL360 HW 2.0 HW 3.0

SVJCR/L-3-JHPScrew Lock Toolholders for 35° Rhombic Inserts with 7° Clearance Angle and Channels for High Pressure Coolant

h

l1

l2

bf

h

G 1/8"-28

Gr°Ga°

93°

Central coolant direction

4°

4° (8° rotation adjustment)

50° max93°

4350PSI

l

Designation h b l1 l2 f Ga° Gr° InsertSVJCR/L 16-3-JHP 1.000 1.000 6.000 1.65 1.25 0 0 VC..33


Spare PartsDesignation Seat Seat Screw Key Key 1 Cooling Unit Screw Key 2SVJCR/L 16-3-JHP TVC 3-1 SR TC-3 T-8/5 HW 2.5 CU-V-JHP SR 16-236 P T-15/5

76

PVACR/L-JHPLever Lock Tools with Channels for High Pressure Coolant for 35° Positive Rhombic Inserts for Swiss Automatic Machines

h

f1

l2l1

b

h

UNF 5/16”-24 typx3

f

91°

Gr Ga

52° max91°

PSI

l

Designation h b l1 l2 f Ga° Gr° InsertPVACR/L 08-2S-JHP .500 .500 4.000 1.00 .51 0 0 VC..22PVACR/L 10-2S-JHP .625 .625 4.000 1.00 .63 0 0 VC..22PVACR 12-2S-JHP .750 .750 4.000 1.00 .76 0 0 VC..22


Spare PartsDesignation Lever Locking Pin Screw Hex Flag Key Plug Cooling UnitPVACR/L-JHP SL LV-2 SL PI-2 PIN SR 10400611 HW 2.0/5 SR 5/16UNF TL360 S-CU-JHP

PCLCR/L-JHPLever Lock Tools with Channels for High Pressure Coolant for 80° Positive Rhombic Inserts for Swiss Automatic Machines

h

f1

l295°

l1

UNF 5/16”-24 typex3

b

h

f

GaGr

95°

95°

PSI

Designation h b l1 l2 f f1 Ga° Gr° InsertPCLCR/L 08-3S-JHP .500 .500 4.000 .90 .51 .550 0 0 CC.. 3PCLCR/L 10-3S-JHP .625 .625 4.000 .90 .63 - 0 0 CC.. 3PCLCR 12-3S-JHP .750 .750 4.000 .90 .76 - 0 0 CC.. 3


Spare PartsDesignation Lever Locking Pin Screw Hex Flag Key Plug Cooling UnitPCLCR/L-JHP SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 S-CU-JHP


77

PCACR/L-JHPLever Lock Tools with Channels for High Pressure Coolant for 80° Positive Rhombic Inserts for Swiss Automatic Machines

h

f1

l2 l1Th

Th

b

h

f

90°

GaGr29° max

91°

PSI

l

Designation h b l1 l2 f f1 Ga° Gr° a° Th InsertPCACR/L 08-3S-JHP .500 .500 4.000 .90 .51 .550 0 0 90 UNF 5/16" CC..3..


Spare PartsDesignation Lever Locking Pin Screw Hex Flag Key Plug Plug 1 Cooling UnitPCACR/L 08-3S-JHP SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 SR M4X4 DIN913 TL360 S-CU-JHP

PDACR/L-JHPLever Lock Tools with Channels for High Pressure Coolant for 55° Positive Rhombic Inserts for Swiss Automatic Machines

h

Gr

f

90° l2 l1

UNF 5/16”-24 typex3

b

h

Ga29° max

91°

PSI

Designation h b l1 l2 f Ga° Gr° InsertPDACR/L 08-3S-JHP .500 .500 4.000 1.10 .51 0 0 DCMT 3..PDACR/L 10-3S-JHP .625 .625 4.000 1.10 .63 0 0 DCMT 3..PDACR 12-3S-JHP .750 .750 4.000 1.10 .79 0 0 DCMT 3..


Spare PartsDesignation Lever Locking Pin Screw Hex Flag Key Plug Cooling UnitPDACR/L-JHP SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 S-CU-JHP

NEWMAX 300 BAR

78

USER GUIDE •

Fixed Coolant Holes

The tools with LNMX 1506… inserts feature fixed coolant channels.

There are 4 various telescopic tubes intended for various insert geometries (see table). Each tube possesses a different profile optimized for the specific geometry of the insert.The flow rate for each tube is listed in the table below.

Flow Rate for Various JHP Nozzles

(1) FrontalCoolant Hole

InsertChannel Shape

Inside theNozzle Tube

Nozzle Tube

Flow Rate gallon/min

1000 PSI 1450 PSI 2000 PSI 4350 PSI

NZ-CW-JHP 4.50 5.30 6.35 9.25

NZ-D-JHP 4.20 5.00 5.80 8.45

NZ-V-JHP 2.90 3.40 3.95 5.80

NZ-R-JHP 3.70 4.20 5.00 7.65

NZ-S-JHP 4.75 5.55 6.60 9.77

Holes 3.95 4.75 5.55 8.45

Frontal CoolantHole (1) Hole 1.42-1.74 1.69-2.11 1.98-2.5 2.64-3.69


79

USER GUIDE •

For most of the tools which have a square shank, a frontal coolant hole has been added underneath the seat of the insert to enable coolant flow directed to the flank area of the insert.The frontal coolant jet increases the amount of coolant to the cutting zone. By closing or opening a screw, it acts as a valve that monitors the rate of coolant flow.

Frontal Coolant Hole

The SLAN-15-TANG JHP tools for LNMX 1506… inserts, SVJCR/L-3-JHP for VCMT 33.. inserts and all the high pressure coolant tools with CAMFIX shanks do not have the frontal coolant channel option.

Housing

Mounting Screw

Frontal Coolant Hole

O-Ring

Copper Seal Washer 1/8”

1/8" BSP Adaptation Nipple

Frontal Coolant ChannelOn/Off Screw

H.P. Coolant Hose

Plug Screw

Nozzle Tube



NEWMAX 4530 PSI

80

Inconel 718 - Chip Control withCNMX 120708-M4MW IC807 Vc = 230 SFM

.0787

.0394

.0197

.0098

.006 .008 .010

apinch

f inch/rev

.0787

.0394

.0197

.0098

.006 .008 .014

apinch

f inch/rev

High Pressure - 1160 PSINormal Pressure

Test ReportMaterial: Titanium (Ti6Al4V) Operation: TurningTool: PCLNL 16-4-JHPInsert: CNMG 433-PP IC20ap: .1”f: .012 inch/rev

t (min)

High pressure (1000 PSI)

Normal pressure (87-116 PSI)

0

10

164 196 246

Cutting speed - Vc (inch/min)

20

30

40

50

60

70High Pressure Normal Pressure

Pressure Influence on Chip ControlPressure Influence on Tool Life

USER GUIDE •


81

Test ReportMaterial: Stainless steel 316L Operation: TurningTool: PCLNL 16-4-JHPInsert: CNMG 432-TF IC908ap: .1”f: .012 inch/rev

t (min)

0

5

574



656 738


10

15

20

25

30

820

High Pressure Normal Pressure


Test ReportMaterial: Inconel 718 (46 HRC) Operation: TurningTool: PCLNL 16-4-JHPInsert: CNMG 432-TF IC808ap: .1”f: .012 inch/rev

t (min)

0

5



164 197


10

15

20

25High Pressure


Normal Pressure

USER GUIDE •

82

Assembly and Safety Guidelines for Using the JET HP ISO Turning Tools

Before use, please ensure that:• The machine door is in a fully closed position

• The coolant hose is in the correct location and fully tightened with all seals in position

• A blank plug is inserted into the unused coolant hole• All O-rings and washers are in place• The coolant hose is tightened securely to the

toolholder and tool block, to prevent leakage of coolant

Housing

Mounting Screw

O-Ring

Copper Seal Washer 1/8”

H.P. Coolant Hose

Frontal Coolant Channel On/Off Screw

Plug Screw

Nozzle Tube

1/8" BSPP Adapting Nipple

Important: Always pay attention not to exceed the maximum safe working pressure of 4350 PSI

Mounting Screw

Housing

O-Ring

Plug Screw

Nozzle Tube

Coolant Input Plug

Coolant Input Plug

NozzleMounting

Screw

Nozzle Housing

Washer

USER GUIDE •

NEWMAX PRESSURE

2000 PSI

NEWMAX PRESSURE

4350 PSI

NEWMAX PRESSURE

4350 PSI


83

USER GUIDE •

ISOTURN JHP ToolsThe unique high pressure coolant system is composed of a static housing and telescopic tube to direct the coolant exactly to the cutting edge of the insert. The telescopic tube embedded in the housing skews right

and left, according to the working direction of the tool(see drawing). The advantage of this system is that there is no need to detach the housing of the tool when changing an insert. This reduces setup time.

Central Coolant Direction4°

4°(8° Rotation Adjustment)

To mount or change an insert: Press on the telescopic tube in a backward direction.

After indexing the insert cutting edge, starting the coolant flow will extract the tube automatically to its operating position.

Insert Indexing Procedure

1

2

3

4

ap .0

98ap= .098

84

JHP HOSEHigh Pressure Coolant Hose

L

L

ThreadSize (Th)

ThreadSize (Th1)

2

1

BB

BS

PSI

Designation L Fig. Th Th1

JHP HOSE G1/8-7/16-200BS 7.874 1 G1/8”-28 BSPP UNF 7/16” -20FLARE 37°JHP HOSE 5/16-G1/8-200BS 7.874 1 5/16”-24 UNF G1/8”-28 BSPP

JHP HOSE 5/16-7/16-200BS 7.874 1 5/16”-24 UNF UNF 7/16” -20FLARE 37°

JHP HOSE G1/8-G1/8-200BB 7.874 2 G1/8”-28 BSPP G1/8”-28 BSPP

JHP HOSE G1/8-7/16-250BS 9.843 1 G1/8”-28 BSPP UNF 7/16” -20FLARE 37°JHP HOSE G1/8-G1/8-250BB 9.843 2 G1/8”-28 BSPP G1/8”-28 BSPP

Spare PartsDesignation Banjo Bolt Coolant FittingJHP HOSE G1/8-7/16-200BS JHP BANJO BOLT G1/8" JHP COPPER SEAL 1/8"*JHP HOSE 5/16-G1/8-200BS JHP BANJO BOLT 5/16" UNF JHP COPPER SEAL 5/16"

JHP HOSE 5/16-7/16-200BS JHP BANJO BOLT 5/16" UNF JHP COPPER SEAL 5/16"

JHP HOSE G1/8-G1/8-200BB JHP BANJO BOLT G1/8"* JHP COPPER SEAL 1/8"*

JHP HOSE G1/8-7/16-250BS JHP BANJO BOLT G1/8" JHP COPPER SEAL 1/8"*JHP HOSE G1/8-G1/8-250BB JHP BANJO BOLT G1/8"* JHP COPPER SEAL 1/8"*



85

JHP NIPPLEHigh Pressure Adaptation Nipple

.54.157

.2791.13

.55

7/16”-20 UNF(Flare 37°)

37°

1/8”-28 BSPPHEX 9/16”

PSI Max

Designation LJHP NIPPLE G1/8"-7/16"UNF 1.132

Spare PartsDesignation Coolant FittingJHP NIPPLE JHP COPPER SEAL 1/8"

JHP CONNECTORHigh Pressure Connector

SW=.472

.511

.157

.433

5/16”-24 UNF

.23.354

G1/8”-28 BSPP

.984

PSI Max

Designation LJHP CONECTOR 5/16"-G1/8" .984

Spare PartsDesignation Coolant FittingJHP CONNECTOR JHP COPPER SEAL 5/16"-2.5

86

JHP COPPER SEALHigh Pressure Copper Seal

dD

W

PSI Max

Designation D d WJHP COPPER SEAL 5/16"-2.5 .370 .315 .098JHP COPPER SEAL 5/16" .433 .315 .039JHP COPPER SEAL 1/8" .591 .394 .039

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