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Transcript of Siemens LDZ14501000.070, LDZ14501000.100, LDZ14501001.140, LDZ14501002.200, LDZ14501002.260
Medium-Voltage Liquid-Cooled DrivesCatalog D 15.1 • 2012 USA Edition
ROBICON Perfect Harmony
www.siemens.com/automation
E-stopÿE-STOP BUTTONÿA5E35334140ÿSWITCH_COMMAND_PRESSÿ6SR0900-0SM10-0AM0ÿÿAUX CONTACTORÿA5E35334106ÿAuxiliary_switchÿ6SR0900-0SM11-0AM0ÿÿSHROUNDÿA5E35334092ÿACC_PUSH_BUTTONÿ6SR0900-0SM12-0AM0ÿÿHOLDERÿA5E35334172ÿ6SR0900-0RM03-0AM0 \ACC_SWITCH_BRACKET_Pÿ6SR0900-0RM03-0AM0ÿSW 3POSÿFIX BRACKETÿA5E35334172ÿACC_SWITCH_BRACKET_Pÿ6SR0900-0RM03-0AM0ÿÿAUX.CONTACTORÿA5E35334120ÿ6SR0900-0RM02-0AM0 \Auxiliary_switchÿ6SR0900-0RM02-0AM0ÿÿSW OPERATORÿA5E35334133ÿSWITCH_COMMANDÿ6SR0900-0SM13-0AM0ÿTRIP MV RELAYÿRELAYÿA5E35282660ÿCONTACTOR_COPLÿÿÿRELAYÿA5E35282647ÿCONTACTOR_COPLÿÿÿSUPPRESSORÿA5E35328473ÿACC_CONTACTORSÿÿÿLOW PASSÿA5E30204948ÿFilter_LOWPASSÿ6SR0900-0KM01-0AM0ÿÿLATCHING RELAYÿLDZ10506452ÿRELAY,LATCHINGÿ6SR0900-0PM00-0AM0ÿÿLATCHING RELAYÿLDZ10506414ÿRELAY,LATCHINGÿ6SR0900-0PM01-0AM0ÿFIBER OPTICÿFIBER OPTIC LINK CABLEÿA5E45127002ÿFIBER OPTIC ASSY, DUPLEXÿ6SR0960-0LM10-0AM0ÿÿFIBER OPTIC LINK CABLEÿA5E45127003ÿFIBER OPTIC ASSY, DUPLEXÿ6SR0960-0LM11-0AM0ÿÿFIBER OPTIC LINK CABLEÿA5E45127004ÿFIBER OPTIC ASSY, DUPLEXÿ6SR0960-0LM12-0AM0ÿÿFIBER OPTIC LINK CABLEÿA5E45127005ÿFIBER OPTIC ASSY, DUPLEXÿ6SR0960-0LM13-0AM0ÿÿFIBER OPTIC LINK CABLEÿA5E45127014ÿFIBER OPTIC ASSY, DUPLEXÿ6SR0960-0LM13-0AM0ÿÿFIBER OPTIC LINK CABLEÿA5E45127009ÿFIBER OPTIC ASSY, DUPLEXÿ6SR0960-0LM15-0AM0ÿÿFIBER OPTIC LINK CABLEÿA5E45127010ÿFIBER OPTIC ASSY, DUPLEXÿ6SR0960-0LM16-0AM0ÿÿFIBER OPTIC LINK CABLEÿLDZ11500211.8ÿFIBER OPTIC ASSY, DUPLEXÿÿLDZ085868CÿFIBER OPTIC LINK CABLEÿLDZ11500211.10ÿFIBER OPTIC ASSY, DUPLEXÿÿÿFIBER OPTIC LINK CABLEÿA5E03002012ÿFIBER OPTIC ASSY, DUPLEXÿÿÿFIBER OPTIC LINK CABLEÿA5E03002015ÿFIBER OPTIC ASSY, DUPLEXÿÿReactor CabinetÿBlowerÿA5E02765231ÿAXIALFANÿÿÿSwitch_OVERCURRENTÿA5E36500639ÿSwitch_OVERCURRENTÿÿÿCONTACTORÿA5E32362953ÿCONTACTOR_ACÿÿÿSUPPRESSORÿA5E35328464ÿACC_CONTACTORSÿÿEMIÿEMI FILTERÿLDZ10506412ÿEMI FILTERÿ6SR3900-0KM02-1AM0ÿTEMP MONITORÿTEMP MONITORÿA5E30120295ÿ4 CHANNELÿÿÿTEMP MONITORÿA5E30120296ÿCONV ACC 4 CHANNLE EXTENTIONÿÿÿTEMP MONITORÿA5E31243396ÿCONV ACC 8 CHANNLE EXTENTIONÿÿÿTEMP MONITORÿA5E30241226ÿModBus_INSIDEÿÿLIFTÿLIFT TROLLEYÿA5E37046020ÿPower Cell Lift Trolleyÿ6SR0960-0SM15-0AM0ÿVoltage regulatorÿVoltage regulatorÿA5E31200088ÿVoltage regulatorÿ6SR5902-0SM00-0AM0ÿCRCÿCRC CLEANERÿLDZ10502871ÿCRC electrical cleanerÿÿG3ÿÿÿÿÿPower Cell*ÿ70 A CellÿLDZ14501000.070ÿG3 CELL NBH 70A 630Vÿ6SR3902-0AB00-0AM0ÿÿ100 A CellÿLDZ14501000.100ÿG3 CELL NBH 100A 630Vÿ6SR3902-0AC00-0AM0ÿÿ140 A CellÿLDZ14501001.140ÿG3 CELL NBH 140A 630Vÿ6SR3902-0AD00-0AM0ÿÿ200 A CellÿLDZ14501002.200ÿG3 CELL NBH 200A 630Vÿ6SR3902-0AE00-0AM0ÿÿ260 A CellÿLDZ14501002.260ÿG3 CELL NBH 260A 630Vÿ6SR3902-0AF00-0AM0ÿ
https://robiconperfectharmony.com/Email to [email protected]
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ROBICON Perfect HarmonyTM Medium-voltageLiquid-Cooled Drives
Catalog D15.1 • 2012USA Edition1)
1) All ROBICON Perfect Harmony medium-voltage liquid-cooled drives described in this catalog are manufactured in our New Kensington, Pennsylvania location.
Introduction
ROBICON Perfect HarmonyLiquid-Cooled Drives
Technical Data
Description of Options
Engineering information
Services and Documentation
Appendix
1
2
3
4
5
6
7
Answers for industry.Siemens Industry answers the challenges in the manufacturing
and the process industry as well as in the building automation
business. Our drive and automation solutions based on Totally
Integrated Automation (TIA) and Totally Integrated Power (TIP)
are employed in all kinds of industries. Our solutions are used in
a broad range of industries from manufacturing and process
automation to industrial and building applications.
Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products through entire industry solutions. Our industry software enables our customers to optimize the entire value chain – from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the
entire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution.
Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.
2 Siemens D 15.1 – 2012
5
ROBICON Perfect HarmonyLiquid-cooled drivesIntroduction
1/2 Medium voltage drives1/2 Overview
1/3 Perfect Harmony of performance and value1/3 Benefits1/4 Application
1/5 ROBICON Perfect Harmony family1/5 Design1/5 Liquid-cooled family1/5 Air-cooled family
1
Siemens D 15.1 – 2012
ROBICON Perfect Harmony Liquid-cooled drives
Siemens D 15.1 – 2012
1 1
The reliable and complete range
Medium-voltagedrive series
ROBICON Perfect Harmony
SINAMICS GM150(IGBT/IGCT)
SINAMICS SM 150(IGBT/IGCT)
SINAMICS GL150 SINAMICS SL150
Power range 150 kW to 60 MW 1) 800 kW to 17.5 MW 2.8 MW to 31.5 MW 6 MW to 120 MW 3 MW to 36 MW
Application range
General-purpose applications
General-purpose applications
Sophisticatedapplications
General-purposeapplications
Sophisticatedapplications
Motors Induction, synchronouspermanent magnet 2)
motors
Induction andsynchronous motors
Induction andsynchronous motors
Synchronous motors
Induction andsynchronous motors
Energy recovery
– — Yes Yes Yes
Multi-motor drives
– — Yes — —
Semiconductor LV-IGBT HV-IGBT/IGCT HV-IGBT / IGCT Thyristor Thyristor
Technology Multilevel Cascaded H-Bridge topology
Neutral Point Clamed (NPC) topology
Neutral Point Clamed (NPC) topology
Load Commutated Inverter (LCI) topology
Cycloconverters
Typicalapplications
Pumps, fans, compressors,extruders, kneaders, mixers,crushers,agitators, conveyor systems,presses,ESP, retrofit
Pumps, fans, compressors,extruders,kneaders, mixers,crushers,agitators, conveyor systems, marine drives,presses, wire rod mills
Rolling mills,mine hoists,conveyor systems,test stands
Compressors,fans, pumps,extruders, marine drives, starting drives for blast furnaces
Rolling mills,mine hoists,excavators, ore crushers, and cement mills
The benchmark when it comes to medium-voltage drive systems
Siemens is the undisputed market leader in medium-voltage drives. Our range of products is also unique worldwide:• Voltage classes from 2.3 to 13.8 kV• A seamless range of power ratings from 150 kW to 60 MW• All levels of dynamic response and performance• Single-motor drives and multi-motor systems• Harmonized and coordinated systems with synchronous and induction motors• Motor speeds from 10 to 15,000 rpm in the Megawatt range
The decisive plus when it comes to experience
For decades, Siemens medium-voltage drives have offered our customers the highest degree of reliability and availability in the world.
The reliability of our drives have become legendary.Our years of experience, power of innovation and extensive knowledge has enabled Siemens to become the trusted name in the medium-voltage drive arena.
• From 1969: Variable-speed medium-voltage drive systems with current-source DC link• From 1970: Cycloconverters – with more than 700 drives, Siemens is the global market leader• 1994: The cell topology of ROBICON Perfect Harmony revolutionized medium-voltage drives• 1996: “Pioneered” the use of high-rating voltage-source DC link drives in rolling applications• 1998: “Pioneered” the use of high-voltage IGBTs for medium-voltage drives• 2003: The highest rating high-speed drives (65 MW) with LCI for compressors of a gas liquification plant worldwide• 2005: Highest rating drive with voltage – source DC link drives in a cell-type topology (65/45 MW) used in an LNG plant (LNG = Liquefied Natural Gas)
Introduction
Overview
1) Four drives in parallel.2) For more details, please contact the factory or your local Siemens sales representative.
1/2
ROBICON Perfect Harmony Liquid-cooled drives
1 1
Siemens D 15.1 – 2012
The reliable and complete range
Medium-voltagedrive series
ROBICON Perfect Harmony
SINAMICS GM150(IGBT/IGCT)
SINAMICS SM 150(IGBT/IGCT)
SINAMICS GL150 SINAMICS SL150
Power range 150 kW to 60 MW 1) 800 kW to 17.5 MW 2.8 MW to 31.5 MW 6 MW to 120 MW 3 MW to 36 MW
Application range
General-purpose applications
General-purpose applications
Sophisticatedapplications
General-purposeapplications
Sophisticatedapplications
Motors Induction, synchronouspermanent magnet 2)
motors
Induction andsynchronous motors
Induction andsynchronous motors
Synchronous motors
Induction andsynchronous motors
Energy recovery
– — Yes Yes Yes
Multi-motor drives
– — Yes — —
Semiconductor LV-IGBT HV-IGBT/IGCT HV-IGBT / IGCT Thyristor Thyristor
Technology Multilevel Cascaded H-Bridge topology
Neutral Point Clamed (NPC) topology
Neutral Point Clamed (NPC) topology
Load Commutated Inverter (LCI) topology
Cycloconverters
Typicalapplications
Pumps, fans, compressors,extruders, kneaders, mixers,crushers,agitators, conveyor systems,presses,ESP, retrofit
Pumps, fans, compressors,extruders,kneaders, mixers,crushers,agitators, conveyor systems, marine drives,presses, wire rod mills
Rolling mills,mine hoists,conveyor systems,test stands
Compressors,fans, pumps,extruders, marine drives, starting drives for blast furnaces
Rolling mills,mine hoists,excavators, ore crushers, and cement mills
Proven technology
Based on well-proven technological concepts, we are continually developing our medium-voltage drives. The result: increasingly higher operational reliability and safety, continually more compact types of construction, lower energy requirement and service and maintenance costs as well as increasingly simpler handling: from engineering through installation, integration and commissioning up to operator control.
Always the optimum solution
No matter which medium-voltage drive task is involved, Siemens can always offer the optimum solution. We utilize the strengths of various technologies to implement these solutions. We have the widest range of drives technologies available – from cycloconverters and load-commutated drives using thyristors through voltage-source DC link drives equipped with HV-IGBTs or IGCTs up to cell topology drives. With the latter, a medium voltage is obtained at the output by connecting low-voltage cells in series.
According to energy authorities, industrial motors consume over a billion kilowatt hours of energy each year – 50 percent of the world’s energy usage. System enhancements such as improved sizing and proper matching to load, more efficient drive trains, and adjustable speed drives will help drive energy usage down. That means that the right drive can help you drive cost out of your operation by providing more precise and efficient control of motors, fans, pumps, and other devices.
If your process includes motors, fans, or pumps and you haven’t installed a drive yet, you’re letting thousands of dollars of energy costs eat away at your bottom line every month because of process inefficiencies.
Siemens, the market-leader in medium-voltage air-cooled drives in the world, deliver an impressive combination of benefits:• Lower operating costs • Precise process control • Lower maintenance costs • Increased production efficiency • Exceptional reliability • Intuitive HMI
The ROBICON Perfect Harmony’s outstanding record has made it the drive of choice for demanding applications that require the highest levels of reliability, precision, and longevity. Employed in applications ranging from power generation to oil and gas, wastewater, and paper production, the ROBICON Perfect Harmony drive is a versatile performer that can help you significantly increase productivity, enhance energy efficiency, and reduce operating costs.
Introduction
Overview (continued)
Benefits
1/3
ROBICON Perfect Harmony Liquid-cooled drives
Siemens D 15.1 – 2012
1 1Overview (continued)
Application
Siemens can provide a custom-engineered ROBICON Perfect Harmony drive to maximize your process. We’re the only company that offers drives from 150 to 60,000 kW. With an installed base exceeding more than 11 million kW worldwide, the ROBICON Perfect Harmony is a proven workhorse that can perform brilliantly for you, too.
A bright future built on a firm foundation
Since its introduction in 1994, the ROBICON Perfect Harmony drive has revolutionized power conversion and continues to set industry standards for reliability and innovation.
As power switching device technology advances and increases output voltage capability, Siemens improves each generation of the ROBICON Perfect Harmony in three key areas: increased reliability and availability, increased efficiency, and a smaller drive footprint.
Advances to our product line are made without “reinventing the wheel” like other drive manufacturers. We have maintained the ROBICON Perfect Harmony’s core topology and continue to advance its capability, ensuring life-cycle product support. By keeping the same topology, our customers see a reduction in maintenance and spare parts as well as an increase in quality and lower life-cycle costs.We improve our products by actively soliciting the input of our customers, and look forward to counting you among them.
The ROBICON Perfect Harmony of today represents an evolution founded on experience garnered from our huge installed base coupled with Siemens’ unparalleled investments in R&D. As one of the largest companies in the world, Siemens provides confidence and financial stability in addition to exceptional technology. We offer you expertise across the globe and a world of innovation.
Introduction
1/4
ROBICON Perfect Harmony Liquid-cooled drives
1 1
Siemens D 15.1 – 2012
The ROBICON Perfect Harmony drive family consists of three core design configurations, where they are functionally identical and share a common controller. These three designs are targeted at distinct output power configurations with little overlap between the frame sizes. The ROBICON Perfect Harmony family is summarized in the 2 tables below.
Liquid-cooled product line
WCIII
Power range 4000 to 19000 hp (3 MW to 14.2 MW)
Output voltage 2.3 to 8.0 kV
Input voltage 2.4 to 13.8 kVAC (standard up to 33 kV option, 50/60 Hz)
Cooling type Liquid-cooled
Power cell ratings 880 or 1250 A at 750 V AC
Air-cooled product lines 1)
GenIV Genllle
Power range 200 to 3500 hp (0.15 to 2.60 MW) 1750 to 8000 hp (1.30 to 5.96 MW)
Output voltage 2.3 to 6.6 kV 2.3 to 7.2 kV
Input voltage 2.4 to 13.8 kV AC (standard), 50/60 Hz 2.4 to 13.8 kV AC (standard), 50/60 Hz
Cooling type Air-cooled Air-cooled
Power cell ratings 40, 70, 100, 140, 200 or 260 A at 750 V AC315, 375, 500 or 660 A at 690 V AC, 720 A at 630 V AC
ROBICON Perfect Harmony Drive family overview
1) Air-Cooled Perfect Harmony drives are not the subject of this catalog, please contact your local Siemens sales representative for any questions or inquiries.
Introduction
1/5
ROBICON Perfect Harmony Liquid-cooled drives
Siemens D 15.1 – 2012
1 1Notes
1/6
5
ROBICON Perfect HarmonyLiquid-cooled drives
2/2 Introduction2/2 Overview2/2 Benefits2/3 Application2/4 Design2/7 Function
2/8 Selection and ordering data2/8 Overview2/10 Motorvoltage3.3kV2/11 Motorvoltage4.0/4.16kV2/12 Motorvoltage4.6/4.8kV2/13 Motorvoltage6.0kV2/14 Motorvoltage6.6kV2/15 Motorvoltage6.9/7.2kV2/16 OrderNo.supplements
2/20 Options
2
SiemensD15.1–2012
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/2 SiemensD15.1–2012
Overview
Benefits
ROBICON Perfect Harmony Overview
ROBICONPerfectHarmonydrivesprovidevariablespeedoperationbyconvertingutilitypoweratfixedfrequencyandfixedvoltagetovariablefrequency,variablevoltagepower.Thisconversionisdoneelectronicallywithoutmovingparts.ThefollowingtableshowsthemaincharacteristicsoftheROBICONPerfectHarmonyliquid-cooledgenerationdiscussedinthiscatalogandtheshorttermsused.
Liquid –Cooled Product Line
Product Line
Cell voltage V
Cell current A
Coolingmethod
Ordernumbers
WCIII 750 880...1250 Liquid-cooled 6SR3
Figure2.1
Standards and regulations
ROBICONPerfectHarmonydrivesaredesigned,manufacturedandtestedaccordingtoapplicableNEMA,ANSI,IEEEandIECstandards.
ROBICONPerfectHarmonydrivesmeettheapplicablerequirementsofthefollowingEUregulations:•Low-VoltageDirective(LVD) ADeclarationofConformityandattachedCEmark declaresconformityofthelow-voltagecompartmentsof theproduct(e.g.controlcubicle,excitationunitetc.)with LVD2006/95/ECandtheassociatedstandardIEC61800-5-1 Ed.2.
•EMCDirective(EMCD) Afactorycertificatedeclaresthattheproductssatisfy therequirementsofEMCD2004/108/ECconcerning
electro-magneticcompatibility,whenputtotheirintended useandconformtotheassociatedstandardsIEC61800-3
•MachineryDirective(MD) Theofferedproductsareintendedsolelyforinstallation ascomponentsintoamachine,systemorplant.Theyare designedtosatisfytherelevantrequirementsofthe standardsIEC61800-5-1,IEC60204-1andIEC60204-11 toallowthemachinemanufacturerorsystem/plant integrator–byappropriateusageoftheproducts–to meettherequirementsoftheMachineryDirective.
WithintheEuropeanEconomicArea(EEA),operationis prohibiteduntiltheconformityoftheendproductwith MachineryDirective2006/42/EEChasbeenestablished. Itisthesoleresponsibilityofthemachinemanufacturer orsystem/plantintegratortoensurethis.
Clean power input TheROBICONPerfectHarmonydrive:•MeetsthemoststringentIEEE519-1992requirementsfor voltageandcurrentharmonicdistortion,evenifthesource capacityisnolargerthanthedriverating1)
•Inmostcaseseliminatestheneedforcostlyandinefficient harmonicfiltersanditsassociatedresonanceproblems•Protectsotheronlineequipmentfromharmonicdisturbance (computers,telephonesandotherpowerconverters)
Power quality output
TheROBICONPerfectHarmonydrive:•Reducescommonmodevoltageonthemotorstator windings•Minimizesdriveinducedtorquepulsationsandassociated torsionalanalysiscomparedtoothermediumvoltage topologies,byusingamotorfriendlypulsewidth modulation(PWM)output•Offerssinusoidaloutputthateliminatesadditionallosses duetoharmonicsthusitcanbeusedwithneworexisting motorswithoutderating
Maximized availability
TheROBICONPerfectHarmonydrive:•Remainsoperationalintheeventofacellfailurebyusing thecellbypassoptionwhichbypassesthefaultedcell•OffersaProcessTolerantProtectionStrategy(ProToPS) basedonahierarchicalwarningsystemthatallowsthe operatortoevaluatethedrivedisturbanceandrespond appropriatelytoavoidsystemshutdown
Introduction
20,000hp/14,920kW
18,000hp/13,428kW
16,000hp/11,936kW
14,000hp/10,444kW
12,000hp/8,952kW
10,000hp/7,460kW
8,000hp/5,968kW
6,000hp/4,476kW
4,000hp/2,984kW
Cell Current Rating880A 1250A
Power range for ROBICON Perfect Harmony liquid-cooled Drives
1)IEEE519-1992compliancecanonlybeguaranteedinnetworkswithoutpriordisturbancesorharmonicsalreadypresent.
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/3SiemensD15.1–2012
Benefits (continued) Application
Extended reliability
TheROBICONPerfectHarmonydriveprovidesanintegratedtransformerwhichoffersthefollowingadditionaladvantages:•Simpleandrobustwaytocancelinputcurrent harmonicswithouttheneedforinputharmonicfiltersor acomplexactivefrontend•Protectspowerconvertersemiconductorsagainst linetransients•Improvesride-throughcapabilities•Completelyprotectsthemotorincaseofagroundfault intheconverter,themotorcablingorinsulation•Negligiblecommonmodevoltageallowstheuseofa standardmotoreliminatingtheneedforspecial high-voltageinsulation•Limitsthefaultenergyintotheconverterintheunlikely eventofafault•Theincomingservicevoltagedoesn’thavetomatchthe motorvoltage
Factorytestoffersthefollowingadvantages:•Eachtransformerandconverteristestedasacomplete unitatfullloadpriortodelivery•Factorytestingallowsaccurateefficiencymeasurements toensurethatdriveperformancemeetscustomer specifications•Verificationofsequenceofoperationandprotection functions
Installation and maintenance
•TheROBICONPerfectHarmonydrivesareeasytoinstall andmaintain 1)
•Customerneedstoprovidethreecablesinandthree cablesout.Thereisnocustomersitecablingrequiredto connecttheassembledsections.•Powercellscanbepulledouteasilyformaintenancedue totheirreducedweightandfrontaccessibleconnections•Sophisticatedmicroprocessor-baseddiagnosticspinpoint thelocationofanydefects
ROBICON Perfect Harmony typical applications
TheROBICONPerfectHarmonyWCIIIisregularlyappliedbythemostreliabilityandqualityconsciousindustriesintheirmostdemandingapplications,forexample:•Industrialpumpsandfans.•Oilandgaspumpsandcompressors,andhighspeed compressors•Inducedandforceddraftboilerblowersforpower generation•Multi-motorsynchronoustransferapplications(suchas pipelinesintheoilandgasindustry)
Introduction
1)CommissioningofthedrivehastobedonebyCertifiedSiemensFieldPersonnnel.
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/4 SiemensD15.1–2012
Design
Drive topology
TheROBICONPerfectHarmonydrivesachieveanuncompromisingperformancebyemployingproventechnologyinamodularconfiguration,asshowninFigure2.2.Medium-voltagelevelsareobtainedbycombiningtheoutputsofmultiplelow-voltagepowercells.Thelow-voltagepowercellsaresimplifiedvariationsofstandard2levelPWMmotordrivesforlowvoltageservice,whichhavebeenbuiltinhighvolumeformanyyears.
Figure2.2TopologyofROBICONPerfectHarmonydrives(3cells)
Forhigheroutputvoltagecapabilities,theROBICONPerfectHarmonytopologycanbeextendedtohaveupto8powercells1)inseriesineachphase,withadditionalsecondarywindings(numberofsecondariesequalsnumberofpowercells)ontheintegralisolationtransformer.
Eachpowercelliscapableofreceivinginputpowerat750VAC,3-phase,50/60Hzanddeliveringthatpowertoasinglephaseloadatavariablefrequencyfrom0.5tothemaximumratedoutputfrequencyofthedrive.
Transformer
Thetransformerisanintegralpartofthedriveandcannotbespecifiedorobtainedseparately.IthasbeencarefullydesignedoverseveralgenerationstofunctionproperlywiththeROBICONPerfectHarmonydrive.
ROBICONPerfectHarmonytransformersaredry-typeliquid-cooled.TheyaredesignedspecificallyforusewithaparticularROBICONPerfectHarmonydriveandhave9to18extendeddeltasecondaries.Thesecondarycurrentsarerichinharmonics,buttheprimarycurrentisvirtuallysinusoidal.Itisveryimportanttorecognizethatthisisnoordinarytransformerwhichcanbeobtainedasanoff-the-shelfitem.
Theusualstandards,ANSIC5712.51andC5712.91,applytotransformerswithonlyafewwindingsandwhicharesubjectedtosinusoidalcurrents.Thus,therearesomeimportantexceptionsandmodificationstotheapplicationofthesestandardstoROBICONPerfectHarmonytransformers.
Proven IGBTs
InsulatedGateBipolarTransistors(IGBTs)formthebackboneoftheROBICONPerfectHarmonydrive.Builtinhighvolumesandservingasaprovenpowerdeviceacrosstheindustrialpowercontrolindustry,IGBTtechnologyhasbeeninexistenceformorethanadecade.ThestabilityandavailabilityofIGBTsgivereliable,long-term,lifecycleconfidence.
Linked low-voltage cells
IntheROBICONPerfectHarmony,aseriesoflow-voltagecells(seefigure2.3)arelinkedtogethertobuildthemedium-voltagepoweroutputofthedrivesystem.ThispatentedmodularconfigurationgivestheROBICONPerfectHarmonymanyadvantageswhenitcomestomaintenance,powerqualityandreliability.Italsoprovidesthebasisforoneofitsmostimportantadvantages–increasedavailabilitythroughtheadvancedcellbypassoption.
Figure2.3Schematicofatypicalpowercell.
Specialtransformerwith 9 isolated secondaries
Input power3-phase AC
PowercellB1
PowercellC1
PowercellA1
PowercellB2
PowercellC2
PowercellA2
PowercellB3
PowercellC3
Motor
PowercellA3
G_
D01
5_
EN
_0
00
09
T2
T1
1
2
3
Q1 Q3
Q2 Q4
+
+
Poweroutputof cell
Dedicatedwinding onpowertransformer
Fiber optic signals to and from master control G
_D01
5_E
N_0
0010
Local control circuits Local
control power
IGBTs Q1-Q4
Introduction
1)WCIIIislimitedto6powercellsinseries.
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/5SiemensD15.1–2012
Design (continued)
Advanced cell bypass
TheROBICONPerfectHarmonyisdesignedtowithstandfailuresthatwouldoverwhelmconventionaldrivesbecauseredundancyoptionsareaddedintothesystem.Thepatented,cell-basedconfigurationmaximizesuptimeandsimplifiesmodifications.
Througharedundantbypasscontrolthatiscompletelyseparatedfromeachpowercell,theROBICONPerfectHarmonyensuresautomaticbypassofafailedpowercellinlessthan250ms.
SincethecellsineachphaseofaROBICONPerfectHarmonydriveareinseries,bypassingacellhasnoeffectonthecurrentcapabilityofthedrive,butthevoltagecapabilitywillbereduced.Usuallytherequiredmotorvoltageisroughlyproportionaltospeed,sothatthemaximumspeedatwhichthedrivecanfulfilltheapplicationrequirementswillalsobereduced.
Therefore,itisimportanttomaximizethemotorvoltageavailableafteroneormorecellshavebeenbypassed.ThefollowingfiguresillustratethevoltageavailablefromaROBICONPerfectHarmonydrive,wherethecells,representedbycircles,areshownassimplevoltagesources.Figure2.4showsa15-celldriveinwhichnocellsarebypassed.With100%ofthecellsinuse,100%oftheoriginalvoltageisavailable.ThevoltagecommandstothethreephasegroupsofcellswillhavephaseAdisplacedfromphaseBby120°,andfromphaseCby120°.
Figure2.4Simplifieddiagramofa15celldrive
WhentwocellsarebypassedinphaseA,theoutputvoltagewilltendtobecomeunbalanced,asillustratedinFigure2.5.
Figure2.5Driveoutputwith2cellsbypassedinphaseA
Onepossibleremedyistobypassanequalnumberofcellsinallthreephases,eventhoughsomemaynothavefaulted.Figure2.6illustratesthisapproach.Obviously,thismethodpreventsunbalancebutsacrificespossiblevoltagecapability.Inthisfigure,87%ofthecellsarefunctional,butonly60%areinuse,andonly60%offullvoltageisavailable.
Figure2.6Driveoutputrebalancedbybypassingfunctionalcells
Abetterapproachisillustratedinfigure2.7.Thismethodtakesadvantageofthefactthatthestar-pointofthecellsisfloating,andisnotconnectedtotheneutralofthemotor.Thereforethestar-pointcanbeshiftedawayfromthemotorneutral,andthephaseanglesofthecellvoltagescanbeadjusted,sothatabalancedsetofmotorvoltagesisobtainedeventhoughthecellgroupvoltagesarenotbalanced.
C4 B4C5 B3
C2 B2C1
A1
A2
A3
A4
A5
B1
C5 B5B
A
N
C
120°
15 module drive with no modules bypassed.
100 % of the modulesare in use.100 % of full voltageis available.
VAC VBA
VCB
G_D
015_
EN
_000
13
C4 B4C3 B3
C2 B2C1
A1
A2
A3
B1
C5 B5B
A
N
C
120°
15 module drive after bypass of 2 modules
in phase A.
87 % of the modulesare in use, but the output voltage is available unbalanced.
VAC VBA
VCB
G_D
015_
EN
_000
14
A2
A1
A3
B1C1
B2C2
B3C3
A
B
N
C
120°
15 module drive after bypass of 2 modules
in all phases.Balance is restored.
87 % of the modulesare OK, but only60 % are in use.60 % of full voltageis available.
VAC VBA
VCB
G_D
015_
EN
_000
07
Introduction
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/6 SiemensD15.1–2012
Design (continued)
SiemenscallsthisapproachNeutralShift.1)Thisapproachisequivalenttointroducingazero-sequencecomponentintothevoltagecommandvectorsforthecells.Inthefigurebelow,thefullremaining87%offunctionalcellsareinuse,and80%oftheoriginalvoltageisavailable.ThephaseanglesofthecellvoltageshavebeenadjustedsothatphaseAisdisplacedfromphaseBandfromphaseCby132.5°,insteadofthenormal120°.
Figure2.7Driveoutputrebalancedbyadjustingphaseangles(NeutralShift).
Pre-charge operation for WCIII drive
Withtheuseoffilmcapacitors,ithasbecomenecessarytocontroltheinrushcurrentintothecellmodulesusedbytheROBICONPerfectHarmonyWCIIIdrive.Bycontrollingtheinrushcurrent,excessivecurrentsandvoltageovershootwithinthecellareeliminated.Apre-chargesystemisusedtocontroltheinrushcurrentsseenbythecells.Inaddition,thepre-chargecircuitmaybeoptionallyusedasapre-magnetizationcircuittolimittransformerinrushcurrents.
Thepre-chargecircuitconsistsofacollectionofcapacitors,resistors,andcontactorsmountedwithintheFuse/Pre-charge/Control(FPC)cabinetontheinputsectionofthedrive.(RefertoFigure2.8).Ontheleftisthelowvoltagepre-chargesourcecominginthroughthepre-chargecircuitbreakerintothepre-chargecircuit.Ontherightsideistheconnectionfromthepre-chargecircuittoasetofsecondarywindingsoftheinputtransformer.Voltageduringpre-chargeismonitoredthroughtheinputattenuatorsontheprimarysideofthetransformer.Whenpre-chargeiscomplete,acontactorconnectsthemediumvoltagesourcetothetransformerprimarywinding.
Note:Duringpre-charge,mediumvoltageispresentontheprimarysideoftheinputtransformereventhoughtheMVContactorisnotclosed.
FormorePre-ChargeinformationpleasecontactthefactoryoryourlocalSiemenssalesrepresentative.
Figure2.8Pre-chargecomponentconnectiondiagram.
A
BC
95°
A3
A2
A1
B1B1C1
B5
B4C4
B3C3
B2C2
C5
15 module drive after bypass of 2 modules
in phase A onlyand adjustment of
phase angles.
87 % of the modulesare in use.80 % of full voltageis available.
132.5°132.5°VAC VBA
VCB
G_D
015_
EN
_000
08
Introduction
1)Siemenspatentedtechnology;Patentnumber5,986,909.
Input power3-phase AC
480 to 600 V3-phase source
Transformer with12 1,375 V isolated
secondaries
Input power3-phase AC
M1
V1
Pre-charge current
Pre-charge winding
Lead 22.5"
Lead 22.5"
Lead 22.5"
Lead 7.5"
Lead 7.5"
Lead 7.5"
Lag 7.5"
Lag 7.5"
Lag 7.5"
Lag 22.5"
Lag 22.5"
Lag 22.5"
Pre-charge voltage
InductionMotor
CellA4
CellB4
CellC4
CellA3
CellB3
CellC3
CellA2
CellB2
CellC2
CellA1
CellB1
CellC1
Pre-chargecircuit
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/7SiemensD15.1–2012
Function
Control, protection and monitoring functions
Closed-loop control Thedrivecanbecontrolledbymeansofvectorcontrolalgorithmwithoutanencoder(standard)orwithit(option).
Auto tuning Autotuningisavailabletooptimizethecontrolperformanceofthedrive
Automatic restart Automaticrestartisacustomfeature,usedtopurposelyrestartandrestorethedriveoperationafterapowerfailureorpowerremoval.WhenAutomaticRestartfunctionisspecifiedbythecustomer,aqualifiedSiemenspersonnelmustconfigureandensurethefunctionisexecutesasspecified
Energy saver Energysavercontrolallowsthereductionofmotorlosses,andimprovesoverallefficiency,whenthedemandedmotorloadislow.Dependingonthemotorload,thecontrolwillreducemotorflux.
Asmotorloadincreases,thecontrolwillincreasemotorflux.
Flying restart Theflyingrestartfunctionpermitssmoothconnectionofthedrivetoarotatingmotor.
Diagnostics functions •Self-diagnosisofcontrolhardware•Non-volatilememoryforreliablediagnosiswhenthepowersupplyfails•MonitoringofIGBTswithindividualmessagesforeachcell•User-friendlylocaloperatorpanelwithplaintextmessages•Faultlogwithfirst-inindicationandtime/datestamp
User configurable digital meters
Theusercanselectindicationofspeed,voltage,current,input/outputpower,andefficiencyontheoperatorpanel.
Process control system TheoptionalProcessTolerantProtectionStrategy(ProToPS)isagroundbreakingprocesscontrolsystemavailableexclusivelyfromSiemens.Insteadoftrippingthedriveandautomaticallyshuttingdownthesystemduetoamalfunction,ProToPSprovidesahierarchicalsystemofwarnings.Thiscontrolstrategyallowstimetoevaluatethesituationandrespondappropriatelytoavoidasystemshutdown.
Operating hours and switching cycle counter
Theamountofthetimethatthedrivewasoperationalsinceitwascommissionedcanbedisplayed.
Theswitchingcyclecountercanbegeneratedbymeansofaneventlogfromthedrivecontroller.
Detection of actual motor speed
Thecontrolalgorithmcalculatesactualmotorspeedfromcurrentsandvoltagesmeasuredatthedriveoutput.
Emergency stop button ThedrivesareequippedasstandardwithanEmergencyStopbutton(redmushroombuttonwithyellowcollar)whichisfittedinthecabinetdoor.Thecontactsofthepushbuttonareconnectedinparalleltotheterminalblocksotheycanbeintegratedinaprotectionconceptontheplantside.
Insulation monitoring Anoptionaloutputsignalcanbeprovidedtooperatethecustomerprotection.
I/O monitoring I/Osignalsallowusercustomizationofthesystemandtheycanbemonitoredremotelyorbyusingtheoperatorpaneldisplay.
Thermal overload protection
Basedontheoutputsignalsofthedrive,thethermalmotormodeliscalculated.Themotorthermaloverloadprotectionalgorithmpreventsthemotorfrombeingexposedtoexcessivetemperatures.
I/O monitoring I/Osignalsallowusercustomizationofthesystemandtheycanbemonitoredremotelyorbyusingtheoperatorpaneldisplay.
Thermal overload protection
Basedontheoutputsignalsofthedrive,thethermalmotormodeliscalculated.Themotorthermaloverloadprotectionalgorithmpreventsthemotorfrombeingexposedtoexcessivetemperatures.
Introduction
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/8 SiemensD15.1–2012
Technical characteristics
WCIII ROBICONPerfectHarmonyWCIIIisthethirdgenerationofliquid-cooledmedium-voltagepulsewidthmodulatedvariablefrequencymotordrives,offeredinthepatentedROBICONPerfectHarmonypowertopologyinconcertwithproprietaryNXGIIhardwarecontrolplatformandembeddedsoftware.
TheWCIIIisaseriesofadjustablespeedACmotordrivespresentlyavailableinanoutputvoltagerangefrom2.3kVto8.0kV,1)andloadsrangingfrom4000to19000hp.Twopowercellamperagetypesareavailable:880and1250Aat750VAC.
ROBICON Perfect Harmony WCIII
ROBICON Perfect Harmony WCIII, characteristics
Power semiconductors IGBTs,diodes
Lineside rectifier 18to36pulsedioderectifier
Motorside inverter Multileveldrive(PWM)withIGBTpowermodules
Power cells A 880,1250at750V
Input voltage range kV 2.3to13.8
Input voltage tolerance +10%,-5%ofnominalratedinputvoltage
Input frequency Hz 50/60±5%
Input power factor ≥0.95above10%load
Input harmonics ≤5%Totaldemanddistortion(TDD)
Output voltages kV 2.3/2.4,3.3,4.0/4.16,4.6/4.8,6.0,6.6,6.9/7.2
Output frequency and drift Hz 0.5...330±0.5%
Output torque Ratedtorques2quadrantavailablefrom10-167Hz3)
Output dV/dt V/µs <1000
Power range hp 4000to19000(3to14.2MW)2)
Cooling method Deionizedwaterwithseparateheatexchanger
Control VectorControl(NGXIIserious)
Motor control •Inductionmotorcontrol•Synchronousmotorcontrol•Permanentmagnetmotors•Woundrotormotors
1)8kVoutputvoltageisavailableonrequest,pleaseconsultthefactory.2)Drivepowerislimitedto15.6MVA.3)ROBICONPerfectHarmonyDrives,whenderatedproperly,areavailableforhighfrequencyapplicationswithderatedtorque.
WCIII cell overload capability
Required overload(I/IN)
Available continuous output current per cellA
No overload 880 1250
110 % (for1min,cycletime10min)
880 1250
150 %(for1min,cycletime10min)
660 950
Note:TheWCIIIdrives,asstandard,providea110%overloadcapabilityforallcellratingswithoutanyderating.
Selection and Ordering Data
ROBICON Perfect Harmony Liquid-cooled drives
2
2/9Siemens D 15.1 – 2012
Drive Selection Criteria
The following tables help you to select the right converter type and give an overview of the corresponding motor data and order numbers. The tables are organized according to the motor voltages. For the complete technical data of the listed converter types refer to Chapter 3.
In order to select the right ROBICON Perfect Harmony drive, please take into consideration the following steps:
Step 1 – Choosing the right cell size
1.1 Determine the maximum continuous motor current, temporary overload not included: • Use the motor full load line current (FLA) if available or use the following formula to calculate motor current I.
I motor
where,P motor __kW = shaft output (in kW)V motor = motor voltagePF motor = motor power factor = (cos φ motor)h motor = motor efficiency
(keeping in mind: motor service factor if utilized and/or overload requirements)
• If the motor power factor (PFmotor) and efficiency at full load are not known then use the following default values:
– PF motor = 0.88 – h motor = 0.96
• Factor in the motor service factor (SF) if the application will make use of it under long term operation. You do so by multiplying the given/calculated current (from step 1.1) by the motor SF.
1.2 Determine the minimum continuous cell current rating: • If the drive is intended to operate within nominal parameters, the maximum continuous motor current will be the minimum continuous cell current rating.
1.3 Factor in any overload requirements: • For the cell chosen on the previous paragraph, make sure it can handle the application overload requirements by checking overload capabilities (see page 2/8). • If the overload requirements exceed the capabilities of the chosen cell then the next larger cell size must be selected.
Step 2 – Choosing the right transformer
2.1 The ROBICON Perfect Harmony transformer rating is based on the motor shaft horsepower: • If the drive is intended to operate within nominal parameters and without added redundant cells, the maximum continuous motor horsepower (hp) will be used to rate the transformer using a straight formula: 1 transformer kVA per each motor hp • The above rule is followed regardless of motor type.
2.2 The transformer is designed to support the temporary overloads associated with the cells it feeds. If those levels are exceeded by the application requirements, please contact the factory or your local Siemens sales representative.
Note:
Please contact the factory or your local Siemens sales representative for derating calculations, if the drive is intended to operate outside the nominal conditions such as:• High ambient temperatures• High altitude installations • Very low continuous operating frequencies at high current • High frequency operation for high speed motors
Selection and Ordering Data
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/10 SiemensD15.1–2012
Selection and ordering data
Selection and Ordering Data
1) ThespecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedfor operationwithinductionmotorsandfortypicalpowerfactorco-efficiency.Bothapproximatevalueshavetobeadaptedtothemotorthatisactuallyused.
Motor voltage 3.3 kV
Motor voltage
Type rating
Shaft output 1)
Shaft output 1)
Typical motor
current 1)
Power cell
currentNumber of cells
Transformer rating Order number Generation
kV kVA hp kW A A kVA
3.3 3510 4000 2984 614.79 880 9 4000 6SR3252-0B44-00 WCIII
3.3 3950 4500 3357 691.64 880 9 4500 6SR3252-0B44-50 WCIII
3.3 4390 5000 3730 768.49 880 9 5000 6SR3252-0B45-00 WCIII
3.3 4830 5500 4103 845.34 880 9 5500 6SR3252-0B45-50 WCIII
3.3 5025 5726 4271 880.00 880 9 6000 6SR3252-0B46-00 WCIII
3.3 5270 6000 4476 922.19 1250 9 6000 6SR3252-0C46-00 WCIII
3.3 5710 6500 4849 999.03 1250 9 6500 6SR3252-0C46-50 WCIII
3.3 6150 7000 5222 1075.88 1250 9 7000 6SR3252-0C47-00 WCIII
3.3 6590 7500 5595 1152.73 1250 9 7500 6SR3252-0C47-50 WCIII
3.3 7030 8000 5968 1229.58 1250 9 8000 6SR3252-0C48-00 WCIII
3.3 7140 8133 6067 1250.00 1250 9 8500 6SR3252-0C48-50 WCIII
ForOrderNumberSupplements,seepages2-15 to 2-18
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/11SiemensD15.1–2012
Selection and ordering data (continued)
Selection and Ordering Data
Motor voltage 4.0/4.16 kV
Motor voltage
Type rating
Shaft output 1)
Shaft output 1)
Typical motor
current 1)
Power cell
currentNumber of cells
Transformer rating Order number Generation
kV kVA hp kW A A kVA
4.0/4.16 3950 4500 3357 570.60 880 9 4500 6SR3252-0B44-50 WCIII
4.0/4.16 4390 5000 3730 634.00 880 9 5000 6SR3252-0B45-00 WCIII
4.0/4.16 4830 5500 4103 697.40 880 9 5500 6SR3252-0B45-50 WCIII
4.0/4.16 5270 6000 4476 760.80 880 9 6000 6SR3252-0B46-00 WCIII
4.0/4.16 5710 6500 4849 824.20 880 9 6500 6SR3252-0B46-50 WCIII
4.0/4.16 6095 6940 5177 880.00 880 9 7000 6SR3252-0B47-00 WCIII
4.0/4.16 6150 7000 5222 887.60 1250 9 7000 6SR3252-0C47-00 WCIII
4.0/4.16 6590 7500 5595 951.00 1250 9 7500 6SR3252-0C47-50 WCIII
4.0/4.16 7030 8000 5968 1014.40 1250 9 8000 6SR3252-0C48-00 WCIII
4.0/4.16 7470 8500 6341 1077.80 1250 9 8500 6SR3252-0C48-50 WCIII
4.0/4.16 7910 9000 6714 1141.20 1250 9 9000 6SR3252-0C48-70 WCIII
4.0/4.16 8350 9500 7087 1204.60 1250 9 9500 6SR3252-0C48-80 WCIII
4.0/4.16 8660 9858 7354 1250.00 1250 9 10000 6SR3252-0C52-00 WCIII
1) ThespecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedfor operationwithinductionmotorsandfortypicalpowerfactorco-efficiency.Bothapproximatevalueshavetobeadaptedtothemotorthatisactuallyused.
ForOrderNumberSupplements,seepages2-15 to 2-18
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/12 SiemensD15.1–2012
Selection and ordering data (continued)
1) ThespecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedfor operationwithinductionmotorsandfortypicalpowerfactorco-efficiency.Bothapproximatevalueshavetobeadaptedtothemotorthatisactuallyused.
Selection and Ordering Data
Motor voltage 4.6/4.8 kV
Motor voltage
Type rating
Shaft output 1)
Shaft output 1)
Typical motor
current 1)
Power cell
currentNumber of cells
Transformer rating Order number Generation
kV kVA hp kW A A kVA
4.8 3950 4500 3357 475.50 880 12 4500 6SR3252-1B44-50 WCIII
4.8 4390 5000 3730 528.34 880 12 5000 6SR3252-1B45-00 WCIII
4.8 4830 5500 4103 581.17 880 12 5500 6SR3252-1B45-50 WCIII
4.8 5270 6000 4476 634.00 880 12 6000 6SR3252-1B46-00 WCIII
4.8 5710 6500 4849 686.84 880 12 6500 6SR3252-1B46-50 WCIII
4.8 6150 7000 5222 739.67 880 12 7000 6SR3252-1B47-00 WCIII
4.8 6590 7500 5595 792.50 880 12 7500 6SR3252-1B47-50 WCIII
4.8 7030 8000 5968 845.34 880 12 8000 6SR3252-1B48-00 WCIII
4.8 7315 8328 6213 880.00 880 12 8500 6SR3252-1B48-50 WCIII
4.8 7470 8500 6341 898.17 1250 12 8500 6SR3252-1C48-50 WCIII
4.8 7910 9000 6714 951.00 1250 12 9000 6SR3252-1C48-70 WCIII
4.8 8350 9500 7087 1003.84 1250 12 9500 6SR3252-1C48-80 WCIII
4.8 8780 10000 7460 1056.67 1250 12 10000 6SR3252-1C52-00 WCIII
4.8 9660 11000 8206 1162.34 1250 12 11000 6SR3252-1C52-20 WCIII
4.8 10390 11830 8825 1250.00 1250 12 12000 6SR3252-1C52-40 WCIII
ForOrderNumberSupplements,seepages2-15 to 2-18
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/13SiemensD15.1–2012
Selection and ordering data (continued)
1) ThespecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedfor operationwithinductionmotorsandfortypicalpowerfactorco-efficiency.Bothapproximatevalueshavetobeadaptedtothemotorthatisactuallyused.
Selection and Ordering Data
Motor voltage 6.0 kV
Motor voltage
Type rating
Shaft output 1)
Shaft output 1)
Typical motor
current 1)
Power cell
currentNumber of cells
Transformer rating Order number Generation
kV kVA hp kW A A kVA
6.0 6150 7000 5222 591.74 880 15 7000 6SR3252-2B47-00 WCIII
6.0 6590 7500 5595 634.00 880 15 7500 6SR3252-2B47-50 WCIII
6.0 7030 8000 5968 676.27 880 15 8000 6SR3252-2B48-00 WCIII
6.0 7470 8500 6341 718.54 880 15 8500 6SR3252-2B48-50 WCIII
6.0 7910 9000 6714 760.80 880 15 9000 6SR3252-2B48-70 WCIII
6.0 8350 9500 7087 803.07 880 15 9500 6SR3252-2B48-80 WCIII
6.0 8780 10000 7460 845.34 880 15 10000 6SR3252-2B52-00 WCIII
6.0 9140 10410 7766 880.00 880 15 11000 6SR3252-2B52-20 WCIII
6.0 9660 11000 8206 929.87 1250 15 11000 6SR3252-2C52-20 WCIII
6.0 10540 12000 8952 1014.40 1250 15 12000 6SR3252-2C52-40 WCIII
6.0 11420 13000 9698 1098.94 1250 15 13000 6SR3252-2C52-60 WCIII
6.0 12300 14000 10444 1183.47 1250 15 14000 6SR3252-2C52-80 WCIII
6.0 12990 14787 11031 1250.00 1250 15 15000 6SR3252-2C53-00 WCIII
ForOrderNumberSupplements,seepages2-15 to 2-18
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/14 SiemensD15.1–2012
Selection and ordering data (continued)
Motor voltage 6.6 kV
Motor voltage
Type rating
Shaft output 1)
Shaft output 1)
Typical motor
current 1)
Power cell
currentNumber of cells
Transformer rating Order number Generation
kV kVA hp kW A A kVA
6.6 7030 8000 5968 614.79 880 15 8000 6SR3252-2B48-00 WCIII
6.6 7470 8500 6341 653.21 880 15 8500 6SR3252-2B48-50 WCIII
6.6 7910 9000 6714 691.64 880 15 9000 6SR3252-2B48-70 WCIII
6.6 8350 9500 7087 730.06 880 15 9500 6SR3252-2B48-80 WCIII
6.6 8780 10000 7460 768.49 880 15 10000 6SR3252-2B52-00 WCIII
6.6 9660 11000 8206 845.34 880 15 11000 6SR3252-2B52-20 WCIII
6.6 10055 11451 8542 880.00 880 15 12000 6SR3252-2B52-40 WCIII
6.6 10540 12000 8952 922.19 1250 15 12000 6SR3252-2C52-40 WCIII
6.6 11420 13000 9698 999.03 1250 15 13000 6SR3252-2C52-60 WCIII
6.6 12300 14000 10444 1075.88 1250 15 14000 6SR3252-2C52-80 WCIII
6.6 13180 15000 11190 1152.73 1250 15 15000 6SR3252-2C53-00 WCIII
6.6 14060 16000 11936 1229.58 1250 15 16000 6SR3252-2C53-20 WCIII
6.6 14285 16266 12134 1250.00 1250 15 17000 6SR3252-2C53-40 WCIII
1) ThespecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedfor operationwithinductionmotorsandfortypicalpowerfactorco-efficiency.Bothapproximatevalueshavetobeadaptedtothemotorthatisactuallyused.
Selection and Ordering Data
ForOrderNumberSupplements,seepages2-15 to 2-18
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/15SiemensD15.1–2012
Selection and ordering data (continued)
Motor voltage 6.9/7.2kV
Motor voltage
Type rating
Shaft output 1)
Shaft output 1)
Typical motor
current 1)
Power cell
currentNumber of
cellsTransformer
rating Order number Generation
kV kVA hp kW A A kVA
7.2 7030 8000 5968 563.56 880 18 8000 6SR3252-3B48-00 WCIII
7.2 7470 8500 6341 598.78 880 18 8500 6SR3252-3B48-50 WCIII
7.2 7910 9000 6714 634.00 880 18 9000 6SR3252-3B48-70 WCIII
7.2 8350 9500 7087 669.22 880 18 9500 6SR3252-3B48-80 WCIII
7.2 8780 10000 7460 704.45 880 18 10000 6SR3252-3B52-00 WCIII
7.2 9660 11000 8206 774.89 880 18 11000 6SR3252-3B52-20 WCIII
7.2 10540 12000 8952 845.34 880 18 12000 6SR3252-3B52-40 WCIII
7.2 10970 12492 9319 880.00 880 18 13000 6SR3252-3B52-60 WCIII
7.2 11420 13000 9698 915.78 1250 18 13000 6SR3252-3C52-60 WCIII
7.2 12300 14000 10444 986.23 1250 18 14000 6SR3252-3C52-80 WCIII
7.2 13180 15000 11190 1056.67 1250 18 15000 6SR3252-3C53-00 WCIII
7.2 14060 16000 11936 1127.12 1250 18 16000 6SR3252-3C53-20 WCIII
7.2 14930 17000 12682 1197.56 1250 18 17000 6SR3252-3C53-40 WCIII
7.2 15585 17744 13237 1250.00 1250 18 18000 6SR3252-3C53-60 WCIII
1) ThespecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedfor operationwithinductionmotorsandfortypicalpowerfactorco-efficiency.Bothapproximatevalueshavetobeadaptedtothemotorthatisactuallyused.
Selection and Ordering Data
ForOrderNumberSupplements,seepages2-15 to 2-18
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/16 SiemensD15.1–2012
Selection and ordering data (continued)
Selection and Ordering Data
Order No. supplements
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ROBICON Perfect Harmony drive 6 S R • • • • — • • • • — • •
Generation
Generation3 3
Manufacturing location
Pittsburgh,USA 2
Cooling
Liquid-cooled 5
Lineside behavior
BasicInfeed(“DirectFrontEnd”) 2
Rated max. output voltage
4.0kV3AC,9cells 0
5.3kV3AC,12cells 1
6.6kV3AC,15cells 2
8.0kV3AC,18cells 3
Primary input voltage
2.4kV3AC A
3.0kV3AC B
3.3kV3AC C
4.16kV3AC D
4.8kV3AC E
6.0kV3AC F
6.3kV3AC G
6.6kV3AC H
6.9kV3AC J
7.2kV3AC K
8.4kV3AC L
10.0kV3AC M
11.0kV3AC N
12.0kV3AC P
12.47kV3AC Q
13.2kV3AC R
13.8kV3AC S
Othervoltagethanstandard(onrequest) X
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/17SiemensD15.1–2012
Selection and ordering data (continued)
Selection and Ordering Data
Order No. supplements (continued)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ROBICON Perfect Harmony drive 6 S R • • • • — • • • • — • •
Cell rating
880A B
1250A C
Transformer rating
Othertransformerratingthanstandard 0 0 0
4000kVA 4 4 0
4500kVA 4 4 5
5000kVA 4 5 0
5500kVA 4 5 5
6000kVA 4 6 0
6500kVA 4 6 5
7000kVA 4 7 0
7500kVA 4 7 5
8000kVA 4 8 0
9000kVA 4 8 7
9500kVA 4 8 8
10000kVA 5 2 0
11000kVA 5 2 2
12000kVA 5 2 4
13000kVA 5 2 6
14000kVA 5 2 8
15000kVA 5 3 0
16000kVA 5 3 2
17000kVA 5 3 4
18000kVA 5 3 6
19000kVA 5 3 8
20000kVA 5 4 0
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/18 SiemensD15.1–2012
Selection and ordering data (continued)
Order No. supplements (continued)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ROBICON Perfect Harmony drive 6 S R • • • • — • • • • — • •
Transformer configuration
60Hz,CU A
50Hz,CU B
Auxiliary voltage
208V3AC,60Hz B
230V3AC,60Hz C
380V3AC,50/60Hz F
400V3AC,50/60Hz G
415V3AC,50/60Hz H
460V3AC,60Hz J
480V3AC,60Hz K
575V3AC,60Hz N
690V3AC,60Hz X
Specialconfigurationwithdissimilarvoltagesforprecharge,controlandcoolingunit
Note:Notallconfigurationsthattheaboveorderno.keyallowscanbeconfigured.Seetheselectiontablesandconfigurationinformationforavailabledriveconfigurations.
Selection and Ordering Data
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/19SiemensD15.1–2012
Selection and ordering data (continued)
1)Todefineliquid-liquidorliquid-air,seesectionoptions.2)Ifyouchooseotheroptions,theymightbemutuallyexclusivewithdefaultsection.Formoredetails,refertochapter4.
WCIII Standard Drive
Figure 2.9 WCIII Standard Unit System
WCIIIstandarddrivehasthefollowingconfiguration:• Inputcabinet• Transformercabinet• FPCCabinet(Fuse,Pre-ChargeandControl)• Cellcabinet• Outputcabinet• Coolantcabinet
Forthedrivetobefullyoperational,customerneedstospecifyHeatExchangersetup(liquid-liquidorliquid-air).1)
EachWCIIIdriveincludesthefollowingdefault/presetoptions–unlessotherwisespecified.2)
Control Sensorlessclosed-loopVectorControl Canbechanged
Keypad Locatedondoor Canbechanged
E-Stop Builtin
Selector Switch Off-Local-Remote K31 Canbechanged
Supply Control Voltage 120VACbyCustomer K79 Canbechanged
Transformer Windings–Copper Builtin
PrechargeType-Standard Builtin
Network Communication Ethernetw/Optic G42 Builtin
Port Connector Ethernet G47 Builtin
Gland Plates GlandPlates-Steel Canbechanged
Name Plates BlackLetterswithWhiteCore Canbechanged
Language-English Canbechanged
Drive Coolant SiemensDeionizedWater W71 Canbechanged
SiemensPropyleneGlycol W72 Canbechanged
Mechanical Door Locks Superior M08 Canbechanged
Selection and Ordering Data
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/20 SiemensD15.1–2012
Options
Option Text Order Code
WCIII
Transformer
Synchronizedpre-charge/pre-magnetizationoftransformer
N26
Availability
ProToPS U10
Cellbypass U11
Certifications
VersionwithCEconformity U02
VersionwithCSAcertification U03
VersionwithCEandGOSTcertificationU02 &
U04
Design of cooling
Drivepreparedforliquid-liquidheatexchanger W31
Drivepreparedforliquid-airheatexchanger W32
Design of cooling
Converterpreparedforliquid-liquidheatexhange
W31
Drivepreparedforliquid-airheatexhange W32
Coolant water
DeionizedwatersuppliedbySiemens W71
Coolant glycol
PropyleneglycolsuppliedbySiemens W72
Protection functions
Mechanicaldoorinterlock–Kirk M09
Mechanicaldoorinterlock–Castell M10
Mechanicaldoorinterlock–Fortress M38
Electricaldoorinterlock M17
Options
Option Text OrderCode
WCIII
Serial communication
ModbusPlusinterface,Network1 G21
ModbusRTUinterface,Network1 G22
DeviceNetprofile12interface,Network1 G23
ControlNetinterface,Network1 G26
ModbusEthernetinterface,Network1 G28
ModbusPlusinterface,Network2 G31
ModbusRTUinterface,Network2 G32
ModbusEthernetinterface,Network2 G38
DeviceNetprofile12interface,Network2 G43
ControlNetinterface,Network2 G46
PROFIBUSDPinterface,Network1 G91
PROFIBUSDPinterface,Network2 G93
Port connectors
Ethernetportconnectormountedonthedoor G47
Functional options
Motorstaticexciterfurnishedbycustomer E00
MotorstaticexciterfurnishedbySiemens E01
Vectorcontrolwithspeedencoder K50
Outputreactor L09
Bidirectionalsynchronizedtransfer L29
Keypad, Touchscreen
Touchscreenwithstandardcable A30
Keypadlocatedinternaltocabinet B85
Customerspecifiedtouchscreen Y37
Thetablesbelowlisttheoptionsavailableforthedrive.Someoptionsaremutuallyexclusiveormayrequireadditionalinformation–fordetaileddescriptionofoptionsandnotes,please,refertochapter4.
Standardoption
Availableoption
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/21SiemensD15.1–2012
Options
Options
Option Text OrderCode
WCIII
Motor voltage
Motorvoltage2.3kV V01
Motorvoltage2.4kV V02
Motorvoltage3.0kV V03
Motorvoltage3.3kV V04
Motorvoltage4.0kV V05
Motorvoltage4.16kV V06
Motorvoltage4.8kV V07
Motorvoltage5.0kV V08
Motorvoltage5.5kV V09
Motorvoltage6.0kV V10
Motorvoltage6.3kV V11
Motorvoltage6.6kV V12
Motorvoltage6.9kV V13
Motorvoltage7.2kV V14
Option Text OrderCode
WCIII
Control and display instruments in the door
Synccheckrelayforsynchronizing A66
KeyedOff-Local-Remoteselector K33
Customerspecifiedequipmentonrightdoor Y38
Keypad, Touchscreen
Touchscreenwithstandardcable A30
Keypadlocatedinternaltocabinet N85
Customerspecifiedtouchscreen Y37
Control voltage supply
Customerforcontrolvoltage120VACbycustomer
K79
I/Osignalvoltage24VDC K73
Control of auxiliaries
Digitalrelaycontactorcontrolofexternalauxiliaries G89
Power quality monitoring (PQM)
Multilininputpowerqualitymeter A67
Siemens9510inputpowerqualitymeter A69
Motor monitoring
TECSystemRTDmonitor A60
Multilin369motorprotectionrelay A61
Multilin369motorprotectionrelaywithmeteringkit
A62
Multilin469motorprotectionrelay A63
Siemens7UM61motorprotectionrelay A64
Siemens7UM62motorprotectionrelay A65
Thetablesbelowlisttheoptionsavailableforthedrive.Someoptionsaremutuallyexclusiveormayrequireadditionalinformation–fordetaileddescriptionofoptionsandnotes,please,refertochapter4.
Standardoption
Availableoption
ROBICON Perfect HarmonyLiquid-cooleddrives
2
2/22 SiemensD15.1–2012
Options
Options
Option Text OrderCode
WCIII
Documentation (standard: PDF format
in English on CD-ROM)
DocumentationinGerman D00
Circuitdiagrams,terminaldiagramsanddimensiondrawingsinDXFformat(Englishonly)
D02
Onesetofprinteddocumentation D15
DocumentationinCzech D54
DocumentationinPolish D55
DocumentationinRussian D56
DocumentationinJapanese D57
DocumentationinDanish D62
DocumentationinRomanian D71
DocumentationinItalian D72
DocumentationinFinnish D73
DocumentationinDutch D74
DocumentationinTurkish D75
DocumentationinEnglish D76
DocumentationinFrench D77
DocumentationinSpanish D78
DocumentationinPortuguese(Brazil) D79
DocumentationinBulgarian D80
DocumentationinNorwegian D81
DocumentationinHungarian D82
DocumentationinSwedish D83
DocumentationinChinese D84
DocumentationinSlovenian D85
DocumentationinGreek D86
DocumentationinSlovakian D87
DocumentationinEstonian D88
DocumentationinLatvian D89
DocumentationinLithuanian D90
Circuitdiagramswithcustomer-specificdescriptionfield
Y10
Option Text OrderCode
WCIII
Production schedules
Productionschedule:oneissue B43
Productionschedule:updatedat2weekintervals
B44
Productionschedule:updatedoncepermonth B45
Nameplate color, texture and language
Whiteletterswithblackcore T03
Stainlesssteel T04
English/German T74
English/Portuguese(Brazil) T82
English/Russian T85
English/Chinese T91
Other options
EMCfilter L03
Anti-condensationheatingforcabinet L55
Glandplate,brass M36
Glandplate,stainlesssteel M37
Customerspecifiednameplate Y05
Cabinetexternalpaintcolorotherthanstandard
Y09
Thetablesbelowlisttheoptionsavailableforthedrive.Someoptionsaremutuallyexclusiveormayrequireadditionalinformation-fordetaileddescriptionofoptionsandnotes,please,refertochapter4.
Standardoption
Availableoption
Note:-Redundant Cells and One Redundant Cell per Phaseoptionsareboth availableforWCIIIdrive-theseoptionsareachievedbyalteringthe MLFBnumbertoreflectagreateroutputvoltageandtransformer rating.Forexample:a15celldrivewithoneredundantcellper phaseisan18celldrive.Please,contactyourlocalSIEMENSsales representativeforanyquestionsorinquiries.-Siemensoffersextended warrantyforRobiconPerfectHarmony, pleasecontactyourlocalSIEMENSsalesrepresentativeforany questionsorinquiries-Siemensperformsrigorousfactory acceptance testonalldrives. Additional tests bothwitnessedandunwitnessedareavailable, pleasecontactyourlocalSIEMENSsalesrepresentativeforany questionsorinquiries.
Note:Thefollowingoptionsarecodedintheordernumber(refertoorderNo.key)•Lineconnectionvoltage•Transformerconfiguration•Auxiliaryvoltage
5
ROBICON Perfect HarmonyLiquid-cooled drivesTechnical Data
3/2 General technical data WCIII3/5 Motorvoltage3.3kV3/7 Motorvoltage4.0/4.16kV3/8 Motorvoltage4.6/4.8kV3/12 Motorvoltage6.0kV3/15 Motorvoltage6.6kV3/17 Motorvoltage6.9/7.2kV
3
SiemensD15.1–2012
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/2 SiemensD15.1–2012
Technical Data
Technical data
General technical data
Power semiconductors Diodes,IGBTs
Line-side rectifier 18to36pulsedioderectifiers
Motor-side inverter Multi-leveldrive(PWM)withIGBTpowermodules
Closed-loop control Sensorlessclosed-loopcontrol,fullydigital
Drive quadrants 2
Potential separation (Power section/open- and closed-loop control)
Fiber-opticcable
Efficiency Minimum96.5%includingtransformer,acrosswholepowerrange
Regulation compliances IEEE,ANSI,NEMA,CSA,CE
Paint finish color ANSI61gray
Degree of protection
MVenclosures •NEMA12(standard)/IP54(optional)1)
LVenclosures •NEMA1(standard)/IP21(standard)1)
•NEMA12(optional)/IP54(optional)1)
Water cooling Deionizedwaterwithseparateliquid-to-airorliquid-to-liquidheatexchanger
Altitude 2) ft 0...3300withoutderating
m 0...1000withoutderating
Permissible ambient temperature Refertotablebelow
1)AccordingtoIEC60529.2)Foraltitudesabove3300ft.,(1000m),pleasecontactthefactory.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/3SiemensD15.1–2012
Technical Data
Technical data
Storage Transport Operation
Climatic ambient conditions
Ambient temperature
°C +5to+45(nocoolingwaterinthesystem)
-25to+60(nocoolingwaterinthesystem)
+5to+401)
+5to+502)
Relative air humidity <95%(onlyslightcondensationpermitted;drivemustbecompletelydrybeforecommissioning)
<95%(onlyslightcondensationpermitted;drivemustbecompletelydrybeforecommissioning)
<95%(condensationnotpermitted)
Other climatic conditions 1K3,1Z2inacc.withIEC60721-3-1
2K2inacc.withIEC60721-3-2
3K3inacc.withIEC60721-3-3
Degree of pollution 2withoutconductivepollutioninacc.withIEC61800-5
2withoutconductivepollutioninacc.withIEC61800-5
2withoutconductivepollutioninacc.withIEC61800-5
Mechanical ambient conditions
Stationary vibration, sinusoidal•Displacement•Acceleration
mmm/s3)
m/s3)
1.5(2to9Hz)5(9to200Hz)
3.5(2to9Hz)10(9to200Hz)15(200to500Hz)
0.3(2to9Hz)1(9to200Hz)
Other mechanical conditions in accordance with class
1M2inacc.withIEC60721-3-1
2M2inacc.withIEC60721-3-24)
3M1inacc.withIEC60721-3-3
Other ambient conditions
Biological ambient conditions
1B1inacc.withIEC60721-3-1
2B1inacc.withIEC60721-3-2
3B1inacc.withIEC60721-3-3
Chemical active substances in accordance with class
1C1inacc.withIEC60721-3-1
2C1inacc.withIEC60721-3-2
3C1inacc.withIEC60721-3-3
Mechanical active substances inaccordance with class
1S1inacc.withIEC60721-3-1
2S1inacc.withIEC60721-3-2
3S1(withoptionalNEMA12/IP54MVenclosures)inacc.withIEC60721-3-3
1)Maximum104°F/40°Cdriveambientairtemperaturewithmaximum117°F/47°Cdriveinletwatertemperature.2)Maximum122°F/50°Cdriveambientairtemperaturewithmaximum104°F/40°Cdriveinletwatertemperature.3)Foraltitudesabove3300ft.,(1000m),pleasecontactthefactory.4)Siemensequipmentmeetsall2M2conditionsexceptfreefallandpitchandroll.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/4 SiemensD15.1–2012
Technical Data
Schematic drawing of WCIII drives
WCIIIformotorvoltages3.3to7.2kV;schematicdrawing A
FordimensionsofWCIIIdrives,seethefollowingtechnicaldatatables.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/5SiemensD15.1–2012
Technical Data
Technical data
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-0.B44-0..0
6SR3252-0.B44-5..0
6SR3252-0.B45-0..0
6SR3252-0.B45-5..0
6SR3252-0.B46-0..0
Motor voltage 3.3
Max. output voltage kV 4 4 4 4 4
Type rating kVA 3510 3950 4390 4830 5025
Shaft output 1) hp 4000 4500 5000 5500 5726
kW 2984 3357 3730 4103 4271
Typical motor current 1) A 614.79 691.64 768.49 845.34 880.00
Power cell current A 880 880 880 880 880
Number of cells 9 9 9 9 9
Transformer rating kVA 4000 4500 5000 5500 6000
Power losses of drive system
•Coppertransformer kW <140 <158 <175 <193 <210
Efficiency Pout/Pin 2) of drive system
•Coppertransformer % 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement – Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
3709400
3709400
3709400
3709400
3709400
•Height inmm
1142894
1142894
1142894
1142894
1142894
•Depth inmm
661680
661680
661680
661680
661680
•Dimensiondrawing8) A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
3356621837
3467222339
3571922814
3671623266
3767023699
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/6 SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-0.C46-0..0
6SR3252-0.C46-5..0
6SR3252-0.C47-0..0
6SR3252-0.C47-5..0
6SR3252-0.C48-0..0
6SR3252-0.C48-5..0
Motor voltage 3.3
Max. output voltage kV 4 4 4 4 4 4
Type rating kVA 5270 5710 6150 6590 7030 7140
Shaft output 1) hpkW
60004476
65004849
70005222
75005595
80005968
81336067
Typical motor current 1) A 922.19 999.03 1075.88 1152.73 1229.58 1250.00
Power cell current A 1250 1250 1250 1250 1250 1250
Number of cells 9 9 9 9 9 9
Transformer rating kVA 6000 6500 7000 7500 8000 8500
Power losses of drive system•Coppertransformer kW <210 <228 <245 <263 <280 <298
Efficiency Pout/Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphasewith ½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
3709400
3709400
3789600
3789600
3789600
3789600
•Height inmm
1142894
1142894
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
661680
661680
661680
•Dimensiondrawing8) A A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
3877024799
3968525214
4056725614
4141826000
4224226373
4304126736
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/7SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-0.B44-5..0
6SR3252-0.B45-0..0
6SR3252-0.B45-5..0
6SR3252-0.B46-0..0
6SR3252-0.B46-5..0
6SR3252-0.B47-0..0
Motor voltage 4.0/4.16 kV
Max. output voltage kV 4 4 4 4 4 4
Type rating kVA 3950 4390 4830 5270 5710 6095
Shaft output 1) hpkW
45003357
50003730
55004103
60004476
65004849
69405177
Typical motor current 1) A 570.60 634.00 697.40 760.80 824.20 880.00
Power cell current A 880 880 880 880 880 800
Number of cells 9 9 9 9 9 9
Transformer rating kVA 4500 5000 5500 6000 6500 7000
Power losses of drive system•Coppertransformer kW <158 <175 <193 <210 <228 <245
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
370940
370940
370940
370940
370940
378960
•Height inmm
1142896
1142896
1142896
1142896
1142896
1152920
•Depth inmm
661680
661680
661680
661680
661680
661680
•Dimensiondrawing8) A A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
3567222792
3671923267
3771623719
3867024152
3958524567
4046724967
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/8 SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-0.C47-0..0
6SR3252-0.C47-5..0
6SR3252-0.C48-0..0
6SR3252-0.C48-5..0
6SR3252-0.C48-7..0
6SR3252-0.C48-8..0
6SR3252-0.C52-0..0
Motor voltage 4.0/4.16 kV
Max. output voltage kV 4 4 4 4 4 4 4
Type rating kVA 6150 6590 7030 7470 7910 8350 8660
Shaft output 1) hpkW
70005222
75005595
80005968
85006341
90006714
95007087
98587354
Typical motor current 1) A 887.60 951.00 1014.40 1077.80 1141.20 1204.60 1250.00
Power cell current A 1250 1250 1250 1250 1250 1250 1250
Number of cells 9 9 9 9 9 9 9
Transformer rating kVA 7000 7500 8000 8500 9000 9500 10000
Power losses of drive system•Coppertransformer kW <245 <263 <280 <298 <315 <333 <350
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500 2x500
•Cablecross-sections, motor-side,max. connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
3789600
3789600
3789600
3789600
3789600
3789600
•Height inmm
1152920
1152920
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
661680
661680
661680
•Dimensiondrawing8) A A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
4156726067
4241826453
4324226827
4404127189
4481727541
4557227884
4630828218
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/9SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-1.B44-5..0
6SR3252-1.B45-0..0
6SR3252-1.B45-5..0
6SR3252-1.B46-0..0
6SR3252-1.B46-5..0
Motor voltage 4.6/4.8 kV
Max. output voltage kV 5.3 5.3 5.3 5.3 5.3
Type rating kVA 3950 4390 4830 5270 5710
Shaft output 1) hp 4500 5000 5500 6000 6500
kW 3357 3730 4103 4476 4849
Typical motor current 1) A 475.50 528.34 581.17 634.00 686.84
Power cell current A 880 880 880 880 880
Number of cells 12 12 12 12 12
Transformer rating kVA 4500 5000 5500 6000 6500
Power losses of drive system
•Coppertransformer kW <158 <175 <193 <210 <228
Efficiency Pout /Pin 2) of drive system
•Coppertransformer % 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement – Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
39810110
40610310
40610310
40610310
40610310
•Height inmm
1142894
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
661680
661680
•Dimensiondrawing8) A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
4176518945
4282219424
4383019881
4479320318
4571820738
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/10 SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-1.B47-0..0
6SR3252-1.B47-5..0
6SR3252-1.B48-0..0
6SR3252-1.B48-5..0
Motor voltage 4.6/4.8 kV
Max. output voltage kV 5.3 5.3 5.3 5.3
Type rating kVA 6150 6590 7030 7315
Shaft output 1) hp 7000 7500 8000 8328
kW 5222 5595 5968 6213
Typical motor current 1) A 739.67 792.50 845.34 880.00
Power cell current A 880 880 880 880
Number of cells 12 12 12 12
Transformer rating kVA 7000 7500 8000 8500
Power losses of drive system
•Coppertransformer kW <245 <263 <280 <298
Efficiency Pout /Pin 2) of drive system
•Coppertransformer % 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5
Cooling water requirement – Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
40610310
40610310
40610310
40610310
•Height inmm
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
661680
•Dimensiondrawing8) A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
4660821141
4746821531
4830021909
4910722275
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/11SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-1.C48-5..0
6SR3252-1.C48-7..0
6SR3252-1.C48-8..0
6SR3252-1.C52-0..0
6SR3252-1.C52-2..0
6SR3252-1.C52-4..0
Motor voltage 4.6/4.8 kV
Max. output voltage kV 5.3 5.3 5.3 5.3 5.3 5.3
Type rating kVA 7470 7910 8350 8780 9660 10390
Shaft output 1) hpkW
85006341
90006714
95007087
100007460
110008206
118308825
Typical motor current 1) A 898.17 951.00 1003.84 1056.67 1162.34 1250.00
Power cell current A 1250 1250 1250 1250 1250 1250
Number of cells 12 12 12 12 12 12
Transformer rating kVA 8500 9000 9500 10000 11000 12000
Power losses of drive system•Coppertransformer kW <298 <315 <333 <350 <385 <420
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphasewith ½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
40610310
40610310
40610310
41210470
41210470
41210470
•Height inmm
1152920
1152920
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
701780
701780
701780
•Dimensiondrawing8) A A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
5010722729
5089123084
5165423430
5239823768
5383224418
5520425041
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/12 SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-2.B47-0..0
6SR3252-2.B47-5..0
6SR3252-2.B48-0..0
6SR3252-2.B48-5..0
6SR3252-2.B48-7..0
6SR3252-2.B48-8..0
Motor voltage 6.0 kV
Max. output voltage kV 6.6 6.6 6.6 6.6 6.6 6.6
Type rating kVA 6150 6590 7030 7470 7910 8350
Shaft output 1) hpkW
70005222
75005595
80005968
85006341
90006714
95007087
Typical motor current 1) A 591.74 634.00 676.27 718.54 760.80 803.07
Power cell current A 880 880 880 880 880 880
Number of cells 15 15 15 15 15 15
Transformer rating kVA 7000 7500 8000 8500 9000 9500
Power losses of drive system•Coppertransformer kW <245 <263 <280 <298 <315 <333
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25 25
•Three-phasew/CPTandall
-options4) kVA 27.5 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA1/IP21NEMA12/IP54
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
43311100
43311100
43311100
43311100
43311100
43311100
•Height inmm
1152920
1152920
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
661680
661680
661680
•Dimensiondrawing8) A A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
4924722338
5011522732
5095623114
5177123483
5256323843
5333324192
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/13SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-2.B52-0..0
6SR3252-2.B52-2..0
6SR3252-2.C52-2..0
6SR3252-2.C52-4..0
6SR3252-2.C52-6..0
Motor voltage 6.0
Max. output voltage kV 6.6 6.6 6.6 6.6 6.6
Type rating kVA 8780 9140 9660 10540 11420
Shaft output 1) hpkW
100007460
104107766
110008206
120008952
130009698
Typical motor current 1) A 845.34 880.00 929.87 1014.40 1098.94
Power cell current A 880 880 1250 1250 1250
Number of cells 15 15 15 15 15
Transformer rating kVA 10000 11000 11000 12000 13000
Power losses of drive system•Coppertransformer kW <350 <385 <385 <420 <455
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x100MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
43911150
43911150
43911150
43911150
43911150
•Height inmm
1152920
1152920
1152920
1152920
1152920
•Depth inmm
701780
701780
701780
701780
701780
•Dimensiondrawing8) A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
5408424533
5553325190
5553325190
5691925818
5824826421
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/14 SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-2.C52-8..0
6SR3252-2.C53-0..0
Motor voltage 6.0 kV
Max. output voltage kV 6.6 6.6
Type rating kVA 12300 12990
Shaft output 1) hp 14000 14787
kW 10444 11031
Typical motor current 1) A 1183.47 1250.00
Power cell current A 1250 1250
Number of cells 15 15
Transformer rating kVA 14000 15000
Power losses of drive system
•Coppertransformer kW <490 <525
Efficiency Pout /Pin 2) of drive system
•Coppertransformer % 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5
System pre-charge 5) % <0.5 <0.5
Cooling water requirement – Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM
mm2
(DINVDE)500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
43911150
43911150
•Height inmm
1152920
1152920
•Depth inmm
701780
701780
•Dimensiondrawing8) A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
5952927002
6076627563
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/15SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-2.B48-0..0
6SR3252-2.B48-5..0
6SR3252-2.B48-7..0
6SR3252-2.B48-8..0
6SR3252-2.B52-0..0
6SR3252-2.B52-2..0
6SR3252-2.B52-4..0
Motor voltage 6.6 kV
Max. output voltage kV 6.6 6.6 6.6 6.6 6.6 6.6 6.6
Type rating kVA 7030 7470 7910 8350 8780 9660 10055
Shaft output 1) hpkW
80005968
85006341
90006714
95007087
100007460
110008206
114508542
Typical motor current 1) A 614.79 653.21 691.64 730.06 768.49 845.34 880.00
Power cell current A 880 880 880 880 880 880 880
Number of cells 15 15 15 15 15 15 15
Transformer rating kVA 8000 8500 9000 9500 10000 11000 12000
Power losses of drive system•Coppertransformer kW <280 <298 <315 <333 <350 <385 <420
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5 27.5
27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500 2x500
•Cablecross-sections, motor-side,max. connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
43311100
43311100
43311100
43311100
43911150
43911150
43911150
•Height inmm
1152920
1152920
1152920
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
661680
701780
701780
701780
•Dimensiondrawing8) A A A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
5095623114
5177123483
5256323843
5333324192
5408424533
5553325190
5691925818
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/16 SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-2.C52-4..0
6SR3252-2.C52-6..0
6SR3252-2.C52-8..0
6SR3252-2.C53-0..0
6SR3252-2.C53-2..0
6SR3252-2.C53-4..0
Motor voltage 6.6 kV
Max. output voltage kV 6.6 6.6 6.6 6.6 6.6 6.6
Type rating kVA 10540 11420 12300 13180 14060 14285
Shaft output 1) hpkW
120008952
130009698
1400010444
1500011190
1600011936
1626612134
Typical motor current 1) A 922.19 999.03 1075.88 1152.73 1229.58 1250.00
Power cell current A 1250 1250 1250 1250 1250 1250
Number of cells 15 15 15 15 15 15
Transformer rating kVA 12000 13000 14000 15000 16000 17000
Power losses of drive system•Coppertransformer kW <420 <455 <490 <525 <560 <595
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphasewith ½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
43911150
43911150
43911150
43911150
43911150
43911150
•Height inmm
1152920
1152920
1152920
1152920
1152920
1152920
•Depth inmm
701780
701780
701780
701780
701780
701780
•Dimensiondrawing8) A A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
5691925818
5824826421
5952927002
6076627563
6196328106
6312328633
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/17SiemensD15.1–2012
Technical Data
Technical data (continued)
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-3.B48-0..0
6SR3252-3.B48-5..0
6SR3252-3.B48-7..0
6SR3252-3.B48-8..0
6SR3252-3.B52-0..0
Motor voltage 6.9/7.2 kV
Max. output voltage kV 8.0 8.0 8.0 8.0 8.0
Type rating kVA 7030 7470 7910 8350 8780
Shaft output 1) hpkW
80005968
85006341
90006714
98007087
100007460
Typical motor current 1) A 563.56 598.78 634.00 669.22 704.45
Power cell current A 880 880 880 880 880
Number of cells 18 18 18 18 18
Transformer rating kVA 8000 8500 9000 9500 10000
Power losses of drive system•Coppertransformer kW <280 <298 <315 <333 <350
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
46811890
46811890
46811890
46811890
47412040
•Height inmm
1152920
1152920
1152920
1152920
1152920
•Depth inmm
661680
661680
661680
661680
701780
•Dimensiondrawing8) A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
6160927946
6243228319
6323228682
6401029035
6476829379
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/18 SiemensD15.1–2012
Technical Data
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-3.B48-0..0
6SR3252-3.B48-5..0
6SR3252-3.B48-7..0
6SR3252-3.B48-8..0
6SR3252-3.B52-0..0
Motor voltage 6.9/7.2 kV
Max. output voltage kV 8.0 8.0 8.0 8.0 8.0
Type rating kVA 9660 10540 10970 11420 12300
Shaft output 1) hpkW
110008206
120008952
124929319
130009698
1400010444
Typical motor current 1) A 774.89 845.34 880.00 915.78 986.23
Power cell current A 880 880 880 1250 1250
Number of cells 18 18 18 18 18
Transformer rating kVA 11000 12000 13000 13000 14000
Power losses of drive system•Coppertransformer kW <385 <420 <455 <455 <490
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
47412040
47412040
47412040
47412040
47812140
•Height inmm
1152920
1152920
1152920
1152920
1253180
•Depth inmm
701780
701780
701780
701780
761930
•Dimensiondrawing8) A A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
6623130042
6763030677
6897331286
6897331286
7026631873
Technical data (continued)
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/19SiemensD15.1–2012
Technical Data
ROBICON Perfect Harmony liquid-cooled drive version
6SR3252-3.C53-0..0
6SR3252-3.C53-2..0
6SR3252-3.C53-4..0
6SR3252-3.C53-6..0
Motor voltage 6.9/7.2 kV
Max. output voltage kV 8.0 8.0 8.0 8.0
Type rating kVA 13180 14060 14930 15585
Shaft output 1) hpkW
1500011190
1600011936
1700012682
1774413237
Typical motor current 1) A 1056.67 1127.12 1197.56 1250.00
Power cell current A 1250 1250 1250 1250
Number of cells 18 18 18 18
Transformer rating kVA 15000 16000 17000 18000
Power losses of drive system•Coppertransformer kW <525 <560 <595 <630
Efficiency Pout /Pin 2) of drive system•Coppertransformer % 96.5 96.5 96.5 96.5
Auxiliary supply
•Single-phasew/ooptions3) kVA 2.5 2.5 2.5 2.5
•Single-phasew/alloptions3) kVA 2.5 2.5 2.5 2.5
•Three-phasew/oCPT4) kVA 25 25 25 25
•Three-phasew/CPTandall-options4)
kVA 27.5 27.5 27.5 27.5
System pre-charge 5) % <0.5 <0.5 <0.5 <0.5
Cooling water requirement — Determinedbyactualdesignofexternalliquid-to-airorliquid-to-liquidheatexchanger
Power cabling cross sections 6)
•Cablecross-sections,line-side, max.connectableperphase with½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500
•Cablecross-sections,motor-side,max.connectableperphasewith½”bolt
AWG/MCM(NEC,CEC)
2x1000MCM 2x1000MCM 2x1000MCM 2x1000MCM
mm2
(DINVDE)2x500 2x500 2x500 2x500
•PE7)connection,max.connectioncross-sectionatenclosurewith½”bolt
AWG/MCM(NEC,CEC)
1000MCM 1000MCM 1000MCM 1000MCM
mm2
(DINVDE)500 500 500 500
Degree of protection MVLV
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
NEMA12/IP54NEMA1/IP21
Drive dimensions (overall drive dimensions)
•Width inmm
47812140
47812140
47812140
47812140
•Height inmm
1253180
1253180
1253180
1253180
•Depth inmm
761930
761930
761930
761930
•Dimensiondrawing8) A A A A
Drive weight (cell cabinet and transformer cabinet)
•Weight9) lbkg
7151532429
7272332987
7389533519
7503434035
Technical data (continued)
1) TheSpecificationsforthetypicalmotorcurrentandthepowerdatainhpandkWareapproximatevaluesonly;thesehavebeencalculatedforoperationwithinductionmotorsandforatypicalpowerfactorcos andmotorefficiency.Bothapproximatevalueshavetobeadaptedto themotorthatisactuallyused.2) Valuesat100%ofratedspeedandtorque;includesdriveandinput transformer.3) 120/240VACforNXGIIcontroland120VACinternalheatexchanger inwater-cooledsystems.
4) Includescoolingblowers/pumps;largestunitshown.CPT:Control powertransformer.5) PercentageoftransformerkVA.6)Maximuminstallablesizeperphase.7) PE-ProtectiveEarth.8) FordimensiondrawingspleaserefertoSection5,pg5/11.9) DriveWeightisbasedoncellcabinet,transformercabinet,andcoolant cabinetonly.
ROBICON Perfect HarmonyLiquid-cooleddrives
3
3/20 SiemensD15.1–2012
Technical DataNotes
5
ROBICON Perfect HarmonyLiquid-cooled drivesDescription of options
4/2 Options4/2 A30,Keypad,Touchscreen4/2 A60toA63Motormonitoring4/2 A66Synccheckrelayforsynchronizing4/2 A67toA69Powerqualitymonitoring4/2 B43toB45Productionschedules4/3 D00toD90Documentation4/3 E00,E01Motorstaticexciter4/4 G21toG93Serialcommunication4/4 G41,G42Networkcommunication4/4 G47Portconnectors4/4 G89Digitalrelaycontactforcontrolof externalauxiliaries4/5 K31,K33Controlanddisplayinstruments inthedoor4/5 K50Vectorcontrolwithspeedencoder4/5 K73,K79Auxiliaryandcontrolvoltagesupply4/5 L03EMCfilter4/5 L09Outputreactor4/5 L29Bidirectionalsynchronizedtransfer4/6 L55Anti-condensationheatingforcabinet4/6 M08toM10andM38Mechanicaldoorinterlocks4/7 M17Electricaldoorinterlocks4/7 M36,M37Glandplates4/7 N26Synchronizedpre-charge/pre-magnetization oftransformer4/7 N85Keypadlocatedinternaltocabinet4/7 T03,T04Nameplatecolorandtexture4/7 T74toT91Nameplatelanguages4/7 U02VersionwithCEconformity4/8 U03VersionwithCSAcertification4/8 U02&U04VersionwithCEandGOSTconformity4/8 U10ProToPS4/8 U11Cellbypass4/8 V01toV14Motorvoltages4/8 W31,W32Designofcooling4/9 W71DeionizedwatersuppliedbySiemens4/9 W72,W73Coolantglycol4/9 Y05Customer-specificnameplate4/9 Y09Paintfinishotherthanstandard4/9 Y10Circuitdiagramswithcustomer-specific descriptionfield4/9 Y37Customerspecifiedtouchscreen
4
SiemensD15.1–2012
ROBICON Perfect HarmonyLiquid-cooleddrives
4/2 SiemensD15.1–2012
4 4
Options
Description of Options
Belowyouwillfindadetaileddescriptionoftheoptionsavailable.Toeasilyfindtherequiredordercodeanditsassociatedparameters,thedescriptionsaresortedalphabeticallybyordercodesintheparagraphsbelow.
A30, A31Keypad, Touch Screen
Option Description
A30 Touchscreen with standard cable StandardSiemenstouchscreenwithstandardEthernetcablewillbeprovidedonthedoorofthedrive.OptionA30includesoptionN85(Keypadlocatedinternaltocabinet).
A60 to A65Motor Monitoring
Note:TheoptionsA60toA65aremutuallyexclusive.Selectoneofthemonly.
Option Description
A60 TEC System RTD monitorBasic8-channelRTDmonitor
A61 Multilin 369 motor protection relay Motorprotection/managementrelaywithonly12-channelRTDmonitoringcapabilityinstalled.Thisisprovidedontheoutputofthedrive.
A62 Multilin 369 motor protection relay with metering kitMotorprotection/managementrelaywith12-channelRTDmonitoringcapabilityinstalled.Thisisprovidedontheoutputofthedrive.
A63 Multilin 469 motor protection relayFullfeaturedhigh-endmotorprotection/managementrelaywithmiscellaneoussensorsmonitoringcapabilityinstalled.Thisisprovidedontheoutputofthedrive.
A64 Siemens 7UM61 motor protection relayMotorprotection/managementrelaywithSiemens7UM61.Thisisprovidedontheoutputofthedrive.
A65 Siemens 7UM62 motor protection relayMotorprotection/managementrelaywithSiemens7UM62.Thisisprovidedontheoutputofthedrive.
A66Sync check relay for synchronizing
WithoptionA66,asynccheckrelayforsynchronizingtheinputandoutputvoltageandfrequencyduringsynchronoustransferoperationismountedontherightdoor.
A67, A69Power quality monitoring
Option Description
A67 Multilin input power quality meterMultilinpowerqualitymeterinstalledattheinputofthedrive.
A69 Siemens 9510 input power quality meterSiemenspowerqualitymeterinstalledattheinputofthedrive
B43 to B45 Production Schedules
TheoptionsB43toB45provideproductionscheduledocuments.ThesearesentviaE-MailasPDFfilesinEnglishafterorderclarification.
Option Description
B43 Production schedule: One issue
B44 Production schedule: updated at 2-week intervals
B45 Production schedule: updated once per month
Table3-1 MutuallyexclusiveoptionsB43toB45
Production Schedules Code B43 B44 B45
Productionschedule:Oneissue
B43 ― ―
Productionschedule:updatedat2-weekintervals
B44 ― ―
Productionschedule:updatedoncepermonth.
B45 ― ―
―Optionsaremutuallyexclusive
ROBICON Perfect HarmonyLiquid-cooleddrives
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4/3SiemensD15.1–2012
Options
Description of Options
D00 to D90Documentation
ThestandarddocumentationissuppliedinEnglishonCD-ROM.Thecircuitdiagrams/terminaldiagramsareavailableonlyinEnglish.
Note:PleasecontactthefactoryoryourlocalSiemenssalesrepresentativefordocumentationinalanguagedifferentfromtheonesspecifiedbelow.
Option Description
D00 Documentation in GermanWithordercodeD00,thedocumentationissuppliedinGermanonCD-ROM.
D02 Circuit diagrams, terminal diagrams and dimensiondrawings in DXF format (English only)Documentssuchascircuitdiagrams,terminaldiagrams,thearrangementdiagramandthedimensiondrawingcanbeorderedwithordercodeD02inDXFformat,e.g.foruseinAutoCADsystems.
D15 One set of printed documentation (multiple orders possible)Ifdocumentationisalsorequiredonpaper,thismustbeorderedusingordercodeD15.
D54 Documentation in Czech (on request)
D55 Documentation in Polish (on request)
D56 Documentation in RussianWithordercodeD56,thedocumentationissuppliedinRussianonCD-ROM.
D57 Documentation in Japanese (on request)
D62 Documentation in Danish (on request)
D71 Documentation in Romanian (on request)
D72 Documentation in Italian (on request)
D73 Documentation in Finnish (on request)
D74 Documentation in Dutch (on request)
D75 Documentation in Turkish (on request)
D76 Documentation in EnglishIfadocumentationlanguageotherthanEnglishisselected(optionsD00orD56toD84),anadditionalCD-ROMwithdocumentationinEnglishasseconddocumentationlanguagecanbeorderedusingordercodeD76.
Note:IfoptionD15(onesetofprinteddocumentation)isselectedsimultaneously,theprinteddocumentationwillbedeliveredinthefirstdocumentationlanguageonly.
D77 Documentation in French (on request)
D78 Documentation in Spanish (on request)
D79 Documentation in Portuguese (Brazil)
WithordercodeD79,thedocumentationissuppliedinPortugueseonCD-ROM.
D80 Documentation in Bulgarian (on request)
D81 Documentation in Norwegian (on request)
D82 Documentation in Hungarian (on request)
D83 Documentation in Swedish (on request)
D84 Documentation in ChineseWithordercodeD84,thedocumentationissuppliedinChineseonCD-ROM.
D85 Documentation in Slovenian (on request)
D86 Documentation in Greek (on request)
D87 Documentation in Slovakian (on request)
D88 Documentation in Estonian (on request)
D89 Documentation in Latvian (on request)
D90 Documentation in Lithuanian (on request)
Table3-2 MutuallyexclusiveoptionsD00toD84Documentation(standardPDFformatinEnglishonCD-ROM)Documentation Code D00 D02 D15 D56 D76 D79 D84
DocumentationinGerman
D00 ― ― ―
CircuitDiagrams,terminaldiagramsanddimensiondrawingsinDXFformat(Englishonly)
D02
Onesetofprinteddocumentation
D15
DocumentationinRussian
D56 ― ― ―
DocumentationinEnglish
D76
DocumentationinPortuguese(Brazil)
D79 ― ― ―
DocumentationinChinese
D84 ― ― ―
Optionscanbecombined
―Optionsaremutuallyexclusive
E00, E01Motor Static Exciter
Option Description
E00 Motor static exciter furnished by customerOptionE00shouldbeselectedwhencustomerwillbesupplyingthestaticexcitercabinetforsynchronousmotorapplications.
E01 Motor static exciter furnished by SiemensForsynchronousmotorapplications,thestaticexcitercabinetwillbeprovidedbySiemensaspartofthedrivelineupwiththesamedegreeofprotectionasthedrive.
ROBICON Perfect HarmonyLiquid-cooleddrives
4/4 SiemensD15.1–2012
4 4
Options
G21 to G93Serial communication
Option Description
G21 Modbus Plus interface, network 1Note:IfasecondModbusPlusinterfaceisrequired,selectoptionsG21andG31
G22 Modbus RTU interface, network 1Softwareactivationoftheinterface;availablewithoutadditionalhardware.Note:IfasecondModbusinterfaceisrequired,selectoptionsG22andG32.
G23 DeviceNet profile 12 interface, network 1Note:IfasecondDeviceNetinterfaceisrequired,selectoptionsG23andG43.
G26 Control Net interface, network 1Note:IfsecondControlNetinterfaceisrequired,selectoptionsG26andG46.
G28 Modbus Ethernet interface, network 1Softwareactivationoftheinterface;availablewithoutadditionalhardware.Note:IfasecondModbusEthernetinterfaceisrequired,selectoptionG28andG38.
G31 Modbus Plus interface, network 2
G32 Modbus RTU interface, network 2
G38 Modbus Ethernet interface, network 2
G43 DeviceNet profile 12 interface, network 2
G46 Control Net interface, network 2
G91 PROFIBUS DP interface, network 1Note:IfasecondPROFIBUSDPinterfaceisrequired,selectoptionG91andG93.
G93 PROFIBUS DP interface, network 2
1)Network1ModbusRTUusestheCOMportonthecommunicationsboard.2)Network1ModbusEthernetusestheEthernetportontheCPUcard(additionalEthernetswitchisrequired).
Network 2
Network 1
ModbusPlus(G21) 2 2 2 2 2 2
ModbusRTU1)(G22) 1 1 1 1 1 1
DeviceNetprofile12(G23)
2 2 2 2 2 2
ControlNet(G26) 2 2 2 2 2 1
ModbusEthernet2)
(G28)1 1 1 1 1 1
PROFIBUSDP(G91) 2 2 2 2 2 2
Mod
bus
Plu
s(G
21
)
Mod
bus
RTU
1)
(G2
2)
Dev
iceN
etp
rofi
le1
2(G
23
)
Con
trol
Net
(G2
6)
Mod
bus
Eth
ern
et2
)
(G2
8)
PRO
FIBU
SD
P(G
91
)
Table3-4#ofAnybusmodulesrequiredfornetworkimplementationusingNXGII
Serial communication CodeModbusPlusinterface,network1
G21 ― ― ― ― ―
ModbusRTUinterface,network1
G22 ― ― ― ― ―
DeviceNetprofile12interface,network1
G23 ― ― ― ― ―
ControlNetinterface,network1
G26 ― ― ― ― ―
ModbusEthernetinterface,network1
G28 ― ― ― ― ―
PROFIBUSDPinterface,network1
G91 ― ― ― ― ―
ModbusPlusinterface,network2
G31 ― ― ― ― ―
ModbusRTUinterface,network2
G32 ― ― ― ― ―
ModbusEthernetinterface,network2
G38 ― ― ― ― ―
DeviceNetprofile12interface,network2
G43 ― ― ― ― ―
ControlNetinterface,network2
G46 ― ― ― ― ―
PROFIBUSDPinterface,network2
G93 ― ― ― ― ―
G42Network communication
Option Description
G42 Ethernet network switch with fiber optic port
G47Ethernet port connector mounted on the door
TheEthernetportconnectorisstandardforallPerfectHarmonyDrives.
G89 Digital relay contact for control of external auxiliaries
WAGOterminalmodule:digitalrelaycontact.
Table3-4Mutuallyexclusiveoptions(G21toG93)
G2
1
G3
1
G2
6
G4
3
G2
2
G3
2
G2
8
G4
6
G2
3
G3
8
G9
1
G9
3
Description of Options
Optionscanbecombined
―Optionsaremutuallyexclusive
ROBICON Perfect HarmonyLiquid-cooleddrives
4 4
4/5SiemensD15.1–2012
Options
Description of Options
K31, K33Control and display instruments in the door
Option Description
K31 Off-Local-Remote selector
Athreepositionselectorswitchmountedonthefrontofthedrive.
Note:TheoptionsK31toK34aremutuallyexclusive.Selectoneofthem.
K33 Keyed Off-Local-Remote selector
Athreepositionselectorswitchmountedonthefrontofthedriveprovidedwithkeyedprotection.
Note:TheoptionsK31andK33aremutuallyexclusive.Selectoneofthem.
Note:SelectoneoftheoptionsK31andK33.OptionK31isthepresetvalue.
Drive Acceptance Tests in Presence of Customer
Code K31 K33
Off-Local-RemoteSelector K31 ―
KeyedOff-Local-RemoteSelector K33 ―
―Optionsaremutuallyexclusive
K50Vector control with speed encoder
WithoptionK50,I/Oevaluationofaspeedencodersignalisintegrated.Forexample,thisisusedinapplicationsthatrequireveryaccuratespeedcontrol,especiallyatlowspeeds.
Note:OptionK50isappliedtospeedencoderapplications.OptionK50isnotavailableforPermanentMagnetMotors(PMM)applications.
Availablespeedaccuracyupto0.1%ratedspeed.
K73, K79Auxiliary and control voltage supply
WithoptionK73,youcanselecta24VDCI/Ovoltage.
WithoptionK79,thepowersourceisdefined.Selectoneofthem.Theinternalcontrolvoltagewillbe120VACinthiscase.
Option Description
K73I/O signal voltage 24 V DC
WithoptionK73,24VDCisavailableasInput/Outputcontrolsignals
K79Connection for control voltage 120 V AC by customer
UsingoptionK79,thecustomerwillprovidecontrolvoltagetothedrive
L03EMC Filter
CEmarkdrivesrequireanEMClinefilter.WithoptionL03,thefilterwillbeinstalleddownstreamfromthe3-phasecontrolpowerdisconnectswitch.Customerinputcontrolpowercableswillberoutedinsidethemetallicwire-waybeforebeingterminatedatthecontrolpowerdisconnectswitch.
Note:OptionL03isincludedbyoptionU02(VersionwithCEconformity).ItisnotavailableseparatelyforWCIIIdrives.
L09Output reactor
Forliquid-cooledunits,asastandard,theliquid-cooledreactorcabinetwillbeincludedinthedrivelineupwithIPprotectionsameaspowersectionofthedrive(IP54).
L29Bidirectional synchronized transfer
OptionL29offersautomaticsynchronizationwithseamlesstransferofthemotortothelineandtake-overofthemotorfromtheline.Thedrivesynchronizesthemotortothesupplyvoltage(phaserelation,frequencyandamplitude).ThemotorissubsequentlyconnectedinparalleltothelinewiththeS3circuit-breaker/contactorbeforetheoutput-sideS2circuit-breaker/contactoropens.
Figure4-1Circuit-breakers/contactors
M
S1 S3
S2
G_D
012_
XX
_000
24
ROBICON Perfect HarmonyLiquid-cooleddrives
4/6 SiemensD15.1–2012
4 4
Options
Description of Options
L55Anti-condensation heating for cabinet
Theanti-condensationheatingisrecommendedatlowambienttemperaturesandhighlevelsofhumiditytopreventcondensation.Thenumberofcabinetheatersfitteddependsonthenumberofcabinetpanels(refertothetable).Theanti-condensationheatersarecontrolledwithathermostat.
Note:Thesupplyvoltagefortheanti-condensationheating(110or240VAC)mustbesuppliedexternally.
WCIII, number of cells Number and power of heaters
9to12cells 7heaters,250Weach
15cells 8heaters,250Weach
18cells 9heaters,250Weach
M08 to M10, M38Mechanical door interlocks
WithoptionsM08, M09, M10andM38thedriveissuppliedwithamechanicaldoorinterlocksystem.Theseoptionsaremutuallyexclusive.
Note:OneoftheoptionsM08toM10andM38isrequiredforCSA,CE(US).
Option Description
M08 Mechanical door interlock – SuperiorDescriptionseeoptionM10.
M09 Mechanical door interlock – KirkDescriptionseeoptionM10.
M10 Mechanical door interlock – CastellThesafetyclosing/interlockingsystemisbasedonthekeytransfersystemfromCastell.Theopenedcircuit-breakerreleasesthekeytothekeyexchangeunit,whichinturnreleasesthekeystothedrivecabinetdoorsofthepowersection.Thisensuresthatthedriveisisolatedfromthemediumvoltageandthatthemediumvoltageisnolongerpresentintocabinet.
M38 Mechanical door interlock – FortressDescriptionseeoptionM10.
Note:OptionsM08, M09, M10andM38aremutuallyexclusive,M08isthepresetvalue.
Theopeningandclosingtimeofthetwocircuit-breakers/contactorsisapproximately100ms.Withinthisperiodoftime,themotoristransferredfromthedrivetotheline.Thissmalltimewindowallowsforabumplesstransfer.
Ifthemotoristobetakenfromthelineandoperatedviathedrive,thetransferprocessisexecutedinreverseorder.ThecircuitbreakercontactorS2isclosed,thedrivesynchronizestotheoutputvoltage,andmagnetizationcurrentandupto25%torqueisapplied.Atthispoint,contactorS3isopenedandthemotorisoperatingonthedrive.Thistechniqueprovidesforminimumtransientwhentransferringamotorfromthelinetothedrive.
SynchronoustransferasimplementedbyROBICONPerfectHarmonydoesnotproduceanyhighstartingandtransienttorquesthatcoulddamagethedrivetrainorcausepressurefluctuationsintheprocess.TheS3circuit-breaker/contactormustbeconfiguredtoprotectthemotoragainstovercurrentsandovervoltagesduringlineoperation.Iftemperaturesensorsarefittedinthemotor,thesemustbemonitoredindependently(plant-side)duringlineoperation.Inaddition,anoutputreactor(optionL09)isrequiredforthedecouplingofthedriveoutputduringthecommutationprocess.
Note:Thecircuit-breakers/contactorsarenotincludedinthescopeofdelivery.Forthedimensioningoftheoutputreactor(optionL09)andthecircuit-breakers/contactorscontactthefactoryoryourlocalSiemenssalesrepresentative.Amotorprotectionrelayshouldalsobeconsideredinthebypasscircuit.
Attention:OptionL29isonlypossibleifthedriveoutputvoltageisthesameasthelinevoltage.
ROBICON Perfect HarmonyLiquid-cooleddrives
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4/7SiemensD15.1–2012
Options
Description of Options
M17Electrical door interlocks
Theelectricalswitchdoorsinterlockremovespowerfromenergizedsectors.
Drivesendsasignaltothecircuitbreakertripcircuittoremovepowerandtopreventclosureofthecircuitbreaker.Thissystempreventsthedrivefrombeingenergizeduntilalldoorsintotheenergizedsectionsinthedriveareclosed.Thissystemisabackuptothemechanicaldoorinterlocks(M08,M09,M10,andM38).
Note:M17isincludedbyoptionU02(VersionwithCEconformity.Itisnotavailableseparatelyforthesedrives.
Thissystemisabackuptothemechanicaldoorinterlocks(M08, M09, M10,andM38).
M36, M37Gland plates
WithoptionsM36andM37,glandplatescanbeorderedinabrass(M36)andstainlesssteel(M37)version.
TheoptionsM36andM37aremutuallyexclusive.
Option Description
M36 Gland plates, brass
M37 Gland plates, stainless steel
Note:OptionsM36andM37applyforinput/outputpowercablesonly.Glandplatesforcontrolcablesarealwaysaluminum.
N26Synchronized pre-charge pre-magnetization of the transformer
Liquid-cooledPerfectHarmonydrivescomeequippedasstandardwithanasynchronouspre-chargesystemthatwillbringtheDC-linkcapacitorsinallpowercellsuptoratedvoltagebeforetheincomingcircuit-breakerisclosed.Evenwithallthepowercellspre-energized,theinputtransformerwillstilldrawthecharacteristicinrushcurrentsassociatedwithdistributiontransformersofthissizewhenenergized.
Thesynchronizedpre-chargeoptionallowsnotonlytheDC-linkcapacitorsinallpowercellstobepre-charged,butinad-dition,tobuild-uptheinputtransformerfluxinclosephaserelationwiththeincomingmediumvoltagefeed,henceminimizingthetransformerinrushcurrentswhenthecircuit-breakerisclosed.
N85Keypad located internal to cabinet
Keypadinstalledonthecontrolpanelinsidethedrivecabinet,notouchscreenprovided.
T03, T04Nameplate color, material
Option Description
T03 White letters with black core(standard:blackletters,whitecore)
T04 Stainless steel(standard:phenolic)
T74 to T91Nameplate languages
Nameplatescanbesuppliedintwolanguages.Thefollowingordercodesprovidealistofavailablelanguages.
Note:PleasecontactthefactoryorlocalSiemenssalesrepresentativeforlanguagesdifferentfromtheonesspecifiedbelow.
Option Description
T74 English / German
T82 English / Portuguese (Brazil)
T85 English / Russian
T91 English / Chinese
Table3-6 MutuallyexclusiveoptionsT74toT91
Nameplate language Code T74 T82 T85 T91
English/German T74 ― ― ―
English/Portuguese(Brazil) T82 ― ― ―
English/Russian T85 ― ― ―
English/Chinese T91 ― ― ―
—Optionsaremutuallyexclusive.
U02Version with CE conformity
WithoptionU02,adriveversionwithCEconformityissupplied.
Note:OptionU02includesoptionsL03(EMCfilter)andM08(mechanicaldoorinterlocks–Superior).
ROBICON Perfect HarmonyLiquid-cooleddrives
4/8 SiemensD15.1–2012
4 4
Options
Description of Options
V01 to V14Motor Voltages
WiththeoptionsV01toV14,themotorvoltagecanbeselected.Theseoptionsaremutuallyexclusive.Selectoneofthem.
Option Motor voltage
V01 2.3 kV
V02 2.4 kV
V03 3.0 kV
V04 3.3 kV
V05 4.0 kV
V06 4.16 kV
V07 4.8 kV
V08 5.0 kV
V09 5.5 kV
V10 6.0 kV
V11 6.3 kV
V12 6.6 kV
V13 6.9 kV
V14 7.2 kV
W31, W32Design of Cooling
WithoptionsW31orW32,aheatexchangerisprovidedtocoolthepowercomponentsandtransformer.Theyaremutuallyexclusive.Forfurtherdetails,pleasecontactthefactoryoryourlocalSiemenssalesrepresentative.
Option Description
W31 Drive prepared for liquid-liquid heat exchanger
W32 Drive prepared for liquid-air heat exchanger
Note:Theheatexchangersarenotintegraltothedrivelineupandrequireoutsideinstallationbycustomer.
Note:Oneheatexchangerunitisrequiredperdrivesystem.
Example of liquid-liquid heat exchanger
PlateandFrameHeatExchanger
U03Version with CSA certification
WithoptionU03,adriveversioncertifiedbytheCanadianStandardsAssociation(CSA)issupplied.
Note:OptionU03includesoptionM08(mechanicaldoorinterlocks–Superior).
U02, U04 CombinationVersion with CE and GOST certification
WiththecombinationofU02andU04,adriveversionwithCEandGOSTconformityissupplied.
Note:WhenoptionsU02andU04arecombined,optionsL03(EMCfilter)andoptionM12(electricaldoorinterlocks)areincluded.
U10ProToPS
WithoptionU10,thecontrolsystemProcessTolerantProtectionStrategy(ProToPS)isintegrated–aground-breakingprocesscontrolsystemavailableexclusivelyfromSiemens.Insteadoftrippingthedriveandautomaticallyshuttingdownthesystemduetoamalfunction,ProToPSprovidesahierarchicalsystemofwarningsinadvanceofpotentialdrivesystemtrip.Thiscontrolstrategyallowstimetoevaluatethesituationandrespondappropriatelytoavoidasystemshutdown.
Note:OptionU10includestheoptionsU11(cellbypass).
Note:ContactthefactoryoryourlocalSiemenssalesrepresentativeforoptionU10.
U11Cell bypass
WithoptionU11,thedrivesystemwillautomaticallycontinuetooperateuninterruptedifoneormorecellshasafault.Thecontinuouscurrentratingismaintainedwithfaultedcellsbutatareducedvoltage.Thisisarecommendedoptionforcriticalprocesses.Faultedcellscanthenbereplacedataconvenientplannedmaintenancewindow.
Note:OptionU11isincludedbytheoptionU10(ProToPS).
ROBICON Perfect HarmonyLiquid-cooleddrives
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4/9SiemensD15.1–2012
Options
Description of Options
Note:FormoreinformationonLiquid-Liquidheatexchangers,pleasecontactyourlocalSiemenssalesrepresentativeforanyquestionsorinquiries
Example of liquid-air heat exchanger
Note:FormoreinformationonLiquid-Airheatexchangers,pleasecontactyourlocalSiemenssalesrepresentativeforanyquestionsorinquiries.
W71Deionized water supplied by Siemens
WithoptionW71,Siemenswillprovidetherequiredamountofdeionizedwaterfortheinnerclosedloopcoolingsystem.
W72, W73Coolant glycol
Forfurtherdetails,pleasecontactthefactoryoryourlocalSiemenssalesrepresentative.
Option Description
W72 Propylene glycol supplied by Siemens
WithoptionW72,Siemenswillprovidetherequiredamountofpropyleneglycolfortheinnerclosedloopcoolingsystem.
W73 Ethylene glycol supplied by Siemens
WithoptionW73,Siemenswillprovidetherequiredamountofethyleneglycolfortheinnerclosedloopcoolingsystem.
Y05Customer-specific nameplate
Asstandardthenameplateshowstherateddataofthedriveundernominalconditions.
Ifdataonthenameplateshouldbeadaptedtospecialambientconditions(temperature,altitude)orshouldreflectspecialloadconditions(e.g.deratingbecauseofoperationatlowfrequency),theoptionY05mustbeselected.
Informationtobesupplied:•Altitude•Coolanttemperature•Ratedvoltage•Ratedcurrent•Ratedpower
Y09Paint finish other than standard
AsstandardthedrivesaresuppliedwithANSI61paintfinish.Aspecialcolormustbespecifiedinplaintextwhenordering.
Y10Circuit diagrams with customer-specific description field
Thecircuitdiagramsaregivencustomer-specificheaders.Thedatafortheheadermustbespecifiedinplaintext(uptothreelinesof45charactersperline).
Y37 Customer specified touchscreen
Acustomerspecifiedtouchscreenwillbeprovidedonthedoorofthedrive.OptionY37includesoptionN85(Keypadlocatedinternaltocabinet).
FordetailspleasecontactthefactoryoryourlocalSiemenssalesrepresentative.
Y38 Customer specified equipment on right door
WithoptionY38,customerspecifiedequipmentwillbemountedontherightdoor.
ROBICON Perfect HarmonyLiquid-cooleddrives
4/10 SiemensD15.1–2012
4 4
Notes
5
ROBICON Perfect HarmonyLiquid-cooled drivesEngineering information
5/2 Tools5/2 NXGIIToolSuite5/3 SinaSave
5/3 Accessories5/3 Celllifter
5/4 Control overview5/4 Controlfeatures5/5 Driveinputprotection5/5 Speedandtorquecontrol
5/6 Output voltage and current5/6 Outputvoltagecharacteristics5/6 Outputcurrent5/7 Outputvoltagecapability
5/8 Interfaces5/8 Overview5/8 Standardinput/outputassignments
5/9 Operator panel
5/10 Scope of delivery
5/11 Dimension drawings
5
SiemensD15.1–2012
ROBICON Perfect HarmonyLiquid-cooleddrives
5/2 SiemensD15.1–2012
5 5
Overview
Engineering Information
NXGII ToolSuiteTheNXGIIToolSuiteisaPC-basedhigh-levelGraphicalUserInterface(GUI)applicationthatintegratesvarioussoftwaretoolsusedforNXGIIbaseddrives.ToolSuite,equippedwiththeMicrosoftWindowsOperatingSystem,allowsnavigationthroughadrive’sfeaturesbyusingaPCorbyusingatouchscreen(insteadofanoperatorpanel)–allowingyoutomonitorandcontrolthatdrive’sfunctionsquicklyandeasily.TheNXGIIControlandthePCrunningtheNXGIIToolSuitesoftware,interfacewithoneanotherusingEthernetandTCP/IPprotocol.ToolSuitecontainsthefollowingtools:DriveTool,DebugTool,andSOPUtilities.
Configuration•Multilevelpasswordtolimitaccess -Passwordssameasusedindrive•Foldersforeachdriveconfigurationcategory(i.e.,VFD Menusystem) -Iconcolorstoindicatedefaultandmodifiedparameter values -Onscreenparameteridentifier(matchesoperatorpanel IDsforspeedmenus) -Parametereditingassistedbyminimum/maximumlimits anddefaults• Abilitytouploadlogs,parameters,systemprogram• Abilitytodownloadsystemprogramand/orconfiguration datafiles
Graphing• Adjustabletimescale• Predefinedvariablelisttoselectvariabletobegraphed• Graphupto10variables• Individualvariableoffsets• Individualvariablescaling• Customizablegraphics–fonts,color,styles• Freezegraphics• Freezegraphonfault• Freezeonselectabletrigger• Zoomgraph• Printablegraphics• Exportablegraphics
Status• Programmabledisplayvariables• Picklistselectablevariables,sameasdriveoperatorpanel displaylist• First4synchronizedtooperatorpaneldisplay• Faultandalarmindicators(trafficlights:red=fault, yellow=alarm,green=none)
Control (onlyifenabledbySOP)• Manualstartbutton• Stopbutton• Faultresetbutton
Drive ToolItspurposeistomanageallofthedrivefeaturesandprovidetheuserwithauser-friendlyviewofthedrive.TheDriveTool’smainfeaturesinclude:• Driveconfiguration• Drivevariablegraphing• Drivestatus(providesrealtimestatusofvarious parameters,measuredvalues,andcalculations)
Debug ToolThisapplicationprovidesaremotegraphicaluserinterfaceforSiemensmedium-voltageROBICONPerfectHarmonyNXGIIseriesdrives.WiththeDebugTool,theusercanexaminedrivevariablesusingaPCinasimpleandquickmanner.Thedebugutilityisintendedforuseduringtest,commissioning,andtroubleshootingofthedrive.
SOP UtilitiesTheSystemOperatingProgram(SOP)isthelogicthatmapstheinternalandexternalI/Ointothefunctionalityofthedrive.Initssimplestform,itjustmapsinternalstatestoexternalpoints.Inmorecomplexforms,additionalcomplexlogic,intheformofBooleanlogic,aswellastimers,counters,andcomparators,expressthesystemfunctionalitytothedrive.
TheSOPUtilitiesisagroupofutilitiesundertheToolSuiteumbrellaprogram.ItperformsmostofthefunctionalityonthePCrunningtheToolSuite,buthasserialcommunicationscapabilityforuploadinganddownloadingtheSystemProgramdirectlytothedriveviaanRS232interfacebetweenthedriveandthePC.ThepurposeoftheSOPUtilitiesToolistoconvertlogicstatementsintoaformofmachine-recognizablecodethatisrununderthebuilt-indriveSOPinterpreter.
ROBICON Perfect HarmonyLiquid-cooleddrives
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5/3SiemensD15.1–2012
Tools
Engineering Information
SinaSave
Basedoncharacteristicplantvalues,SinaSavecalculatesthepossiblecost-savingpotentialforthespecificapplication.Apaybacktimeisobtainedfromthemonthlyoverallsavingoftheapplicationandthepurchaseandinstallationcostsforthemotororfrequencydrive.Thispaybacktimeisfrequentlyjustafewmonths.
FunctionSinaSaveisdesignedtoselectanenergy-efficientmotorforlineoperationorafrequencydriveforvariable-speedandthereforeenergy-savingoperation.
Forlineoperation,thetoolcancalculatethecostsavingsaswellasthepaybacktimeforSiemensenergy-savingmotors,classIE2orNEMAPremiumusingthreecomparisoncases:IncomparisontoIE1orEPActmotors,individuallyselectedandknownmotorsorincomparisontoknownmotorswheninvestigatingacompleteplant.
Fordriveoperation,SinaSavetakesintoaccountallofthenecessaryplantorsystem-specificparametersaswellasthevaluesrequiredfortheprocess;theseinclude,forexample,theflowrateforpumps,thespecificdensityofthemediumbeingtransportedandtheefficiencyofthefluidflowmachinesofthecompleteplant.Additionalbasicdatathattheprogramrequiresincludesthenumberofworkingdaysandworkshiftsaswellasthepumpingprofileoveradayandayear,whicharedecisivefortheenergy-savingimpact.
Usingtheplant-specificdata,theprogramselectstheoptimumdrivesystem,calculatesthepriceofasuitablefrequencydriveanddeterminestheenergyrequirementsofthevariable-speeddrivesystemwhencomparedtoallofthealternativeconceptsthatcouldbepossiblyconsidered.
Inadditiontohigh-efficiencymotors(IE2)SinaSavealsoincludeslow-voltageandmedium-voltagefrequencydrives,whicharepredestinedforpumpandfanapplication.
Further,themotorsidehasbeensupplementedbyanewfeaturethattakesintoconsiderationthemechanicalsystem.High-torquemotorshavealsobeenrecentlyintegrated.User-friendlyfunctionssuchasanautomaticupdatefunction,anup-to-datecurrencytableandimprovedfunctions(e.g.sendingpdfsbye-mail)round-offthefunctionalityofthisenergy-savingtool.
Additional informationAdditionalinformationonservicesrelatingtoenergy-savingtopicsisprovidedontheInternet:www.siemens.com/sinasavewww.siemens.com/energy-saving
Accessories
Cell lifterThepowercellsoftheROBICONPerfectHarmonydrivescanbereplacedasaunit.Toreplace,theentirepowercellmustbeextractedfromthedriveandtransportedonacelllifter.
Cell lifter data WCIII
Carryingcapacity lb 500
kg 226
Highestplatformposition
in 68
mm 1727
Ordernumber 6SR3950-0SM10-1AD0
ROBICON Perfect HarmonyLiquid-cooleddrives
5/4 SiemensD15.1–2012
5 5
Mode of operation
Control featuresThefollowingtableprovidesasummaryoftheperformanceofferedbytheROBICONPerfectHarmonydriveswithNXGIIcontrol.
Overview of control features
Feature Description
Output frequency 0...300Hz1);above167Hz,currentderatingisrequired
Modulation Multi-levelPWM
Ride-through •Medium-voltageride-through:minimum5cycles
•Controlpowerride-throughwithUPS:minimum5cycles
Spinning load •Instantaneousmode:allowsfastbypass
•Frequencyscanmode:performedafterresidualmotorvoltagehascollapsed
Induction motor control •V/Hzforparallelmotors(VHz)
•Open-loopvectorcontrolforinductionmotors(OLVC)
•Closed-loopvectorcontrolforinductionmotors(CLVC)
Synchronous motor control •Open-loopvectorcontrolforsynchronousmotors(OSMC)
•Closed-loopvectorcontrolforsynchronousmotors(CSMC)
Emergency Stop category Emergencystopcategory0issetasstandardforanuncontrolledshutdown.
Thefunctionincludesvoltagedisconnectionofthedriveoutputbyopeningthe
circuit-breaker.
Consequentlythemotorcoastsdown.
Energy saver Singleparameterdriven(forinductionmotorsonly)
Braking 2) •Inversespeed(max.brakingtorqueisapprox.0.25%atfullspeedandincreasesasspeedisreduced)
•RegenerativeBraking3)
•DynamicBraking4)
Auto tuning Availableforinductionmotorsaslongasthedriveratingishigherthan67%ofthemotor
Advanced Cell Bypass
(option U11)
250msdowntimewithredundantcells;withoutredundantcells,thedowntimedependsonthe
motoropencircuittimeconstant
Synchronous transfer
(option L29)
Closedsynchronoustransferavailableforinductionandsynchronousmotors5)
Voltage minimum boost Notimplemented;asanalternate,automaticstatorresistancecompensationisavailableinOLVC/CLVC/OSMC/CSMCcontrolmodes(alsoseedescriptionforfluxattenuationshaping)
Flux attenuation shaping Notimplemented;asimple(singleparameterfunction)implementationisavailable
Zero speed control Notimplemented
Engineering Information
1)Although0Hzcanbeproducedbythedrive,torqueproductionislimited.2)Note:4Qcellsarequalifiedandreleasedforbraking(intermittent)regenerationapplications.Please,contactthefactoryoryourlocalSiemenssales representativesformoredetails.3)Forcontinuouspowerregenerationapplications,please,contactthefactoryoryourlocalSiemenssalesrepresentativesformoredetails.4)ForDynamicBraking,please,contactthefactoryoryourlocalSiemenssalesrepresentativesformoredetails.5)SynchronoustransferapplicationswithsynchronousmotorswouldrequireaPLCtomanagetheexcitercontrol.
ROBICON Perfect HarmonyLiquid-cooleddrives
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5/5SiemensD15.1–2012
Mode of operation (continued)
Drive input protectionROBICONPerfectHarmonyutilizessoftwarefunctionstodetectabnormalconditionsduetoaninternaldrivefailureandthusprovidesprotectiontothedrive.BelowyoufindadescriptionofsomeroutinesthatareimplementedinNXGIIcontrolfordriveprotection.
Faultswithinthedrivecanbecategorizedintotwotypes–“lowimpedance”(withhighcurrent)and“highimpedance”(withlowcurrent)faults.A“lowimpedance”faultwithinthedriveorthesecondarysideofthetransformerwouldresultinasignificantreactivecurrentontheprimaryside.The“onecycleprotection”(orexcessiveinputreactivecurrentdetection)isimplementedtodetectsuchtypesoffaults.A“highimpedance”faultwithinthedrivewouldresultinlowcurrentthatisdifficulttodetectontheprimarysideofthetransformerbutwillresultinmeasurablelossesthatcanbeusedtosensethecondition.The“excessivedrivelossesprotection”allowsthedetectionofsuchfaults.
Thelevelofcurrentsdetectedbythesefunctionscannotbeeasilydetectedandmaybeinsufficienttoactivatethemainprimaryprotection.Hencethefaultsignalsissuedbytheseroutinesshouldbeusedwithsuitableinterlocking,viaarelayoutputand/orserialcommunication,todisconnectmedium-voltagefromthedriveinput.
One cycle protection (or excessive input reactive current detection)NXGIIcontrolutilizesthereactivecomponentofthedriveinputcurrenttodeterminewhethera“lowimpedance”faultonthesecondarysideofthetransformerhasoccurred.Forexample,ashort-circuitinoneofthesecondarywindingswillresultinpoorpowerfactoronthehigh-voltagesideofthetransformer.Asoftwaremodelofthetransformerisusedtopredictthereactivecomponentofprimarycurrentbasedontheknownload.Analarmandtriparegeneratedwhentheactualreactivecurrentexceedsthispredictionbasedonaninversetimecurve.Furtherinformationonthiscurveandthetimetotripisprovidedbelow.Thiseventwillnormallycausetheinputdisconnectdevicetoopen.Theonecycleprotectionisdefeatedduringthefirst0.25secondsafterprimaryvoltageisapplied,toallowtransformersaturationinrushtodecay.
Excessive drive losses protectionTheexcessivedrivelossesprotectionusesdrivelossestoprotectthedriveagainst“highimpedance”faultconditions.Thedrivelossesarecalculatedasthedifferencebetweenthemeasuredinputandoutputpowers,andcomparedagainst
referencelosses.Oncethethresholdisexceeded,afaultisissuedandthedrivetripsbasedonaninversetimecurve.Duringtheidlestateifthedrivelossesexceedstheidlethresholdby1to2%thecontrolwillissueacommandtoopentheinputbreakerwithin250ms.Suchafastresponsewillgreatlyreducetheadverseeffectofa“highimpedance”faultonthedrivesystem.
Speedandtorquecontrol
Feature V/Hz control
Open-loopvector control
Closed-loopvectorcontrol
Speed range (for 100% holding torque and 150% starting torque)
40:1 100:1 200:1
Torque regulation (% of rated)
n/a ±2% ±2%
Torque linearity (% of rated)
n/a ±5% <±5%
Torque response 1) n/a >750rad/s >750rad/s
Speed regulation (% of rated)
Motorslip ±0.5%2) ±0.1%3)
Speed response 4) 20rad/s 20rad/s >20rad/s5)
Torque pulsation
(% of rated) without over-modulation 6)
<1.0% <1.0% <1.0%
Torque pulsation (% of rated) with over-modulation 6)
<3.5% <3.5% <3.5%
Note:Applicationsthatrequirelowerthan1%speedoperationunderhighloadtorqueshouldusetheCLVCmode.Insuchcasesitispreferabletoselectamotorthathashighfull-loadslip(>1.0%)andhighbreakdowntorque.
1)Torqueresponsevaluesarevalidfordrivewithoutanoutputfilter. Tuningmayberequiredtoachievethesevalues.2)Approx.0.3%speederroristypical.Worst-casespeederrorisequalto approximately30%ofratedmotorslip.3)0.1%canbeachievedwitha1024PPRencoder.Speedaccuracy dependsontheencoderPPR.4)Speedresponsenumbersapplyaslongastorquelimitisnotreached.5)Testingisrequiredtodetermineexactvalue.6)ROBICONPerfectHarmonydriveswhennotoperatedinover- modulation,willhavetorquepulsationamplitudesoflessthan1% aslistedintheabovetable.Foradriveoperatinginover-modulation thetorquepulsationishigheratthe6thharmonicfrequency (i.e.6fcomponent)whichisintroducedonlyinthespeedrangeof95 to100%ofrated.Torquepulsationsatallotherfrequenciesareunder 1%ofrated.RefertosectionOutputVoltageCharacteristics(next page)formoreinformationonthecellvoltageanddriveoutput voltageratingsthatwilloperatewithover-modulation.
Engineering Information
ROBICON Perfect HarmonyLiquid-cooleddrives
5/6 SiemensD15.1–2012
5 5
Function
Output voltage characteristics
Outputvoltage
Quantity Value
Distortion at rated voltage (asa%ofratedoutputvoltage)
withoutover-modulation:≤2%(forthefirst20harmonics)
withover-modulation:≤3%1)
(forthefirst20harmonics)
Unbalance(asa%ofratedoutputvoltage)
≤1%
dV/dt 2) <1000V/µsfor750V
Harmonic voltage factor (HVF) 3) <0.02
Harmonicvoltagefactorasafunctionofrankswith750Vcells(WCIII)
Number of cells Output voltage kV
HVF
9 4.164) 0.019
12 4.80 0.012
15 6.00 0.008
15 6.60 0.007
18 7.20 0.006
18 8.00 0.005
Output current
Quantity Value
DC component(asa%ofratedoutputcurrent)
≤1%
Distortion of THD 5)6)
(asa%ofratedoutputcurrent;whenmotoranddriveratingsareequalandthemotorleakagereactanceis16%orhigher)
withoutover-modulation≤3%
withover-modulation≤4.5%
Output voltage characteristics
1) OnlyWCIIIdriveswithaspecificcellcountandratedoutputvoltagewill operateinover-modulationinthe95-100%speedrange.Higheroutput voltageandcurrentharmoniccomponentsat5thand7thharmonic frequencieswillexistasreflectedintheTHDandtorquepulsationvalues.2) AlthoughoutputdV/dtvaluesarehigh,thecontrolensuresthatonlyone cellswitchesataparticularinstant.Themagnitudeofvoltagesteps\ appliedtothemotorarethussmallerthantheratedvoltage(andequal totheDC-busvoltageofasinglecell),whichlimitsthestressonthe insulationofthefirstfewturns(ofthemotorwinding).3) Nomotorderatingisrequiredwhentheinvertervoltagewaveform hasaHVFvaluethatislessthan0.03.HVF.AllPerfectHarmony configurations(withmorethan9cells)meetthisrequirement.4) Theoutputcurrentdistortionlimitof3%isvalidfordriveswith#ofcells ≥9andnoover-modulation.Asthenumberofcellsincreases,thecurrent distortiondecreasestobelow2%for18celldriveswithatypicalmotor.5) Theoutputcurrentdistortionlimitof3%isvalidfordriveswithnumber ofcells≥9andnoover-modulation.Asthenumberofcellsincreases,the currentdistortiondecreasestobelow2%for18celldriveswitha typicalmotor.6) Mostmotorshavealeakagereactancethatisgreaterthan16%.Output currentdistortionisinverselyproportionaltomotorleakagereactance,i.e. asmotorleakagereactancedecreases,outputcurrentdistortionincreases.
Engineering Information
ROBICON Perfect Harmony Liquid-cooled drives
5 5
5/7Siemens D 15.1 – 2012
Function (continued)
With all cells operatingThe maximum output voltage of the drive in terms of the number of ranks and the secondary-side cell voltage is given as:
N = number of ranks (Number of Cells / 3)Vcell_rating = 750 V Vinput = actual input line voltageVinput_rated = rated drive input voltageTap_Setting = 1.00 (for 0 % tap), 0.95 (for +5 % tap) or 1.05 (for –5 % tap)Output voltage capability must be calculated based on worst-case line voltage (minimum value).
With Over-Modulation (for 750 V cells only)
When over-modulation is used in the control for additional voltage capability, the maximum output voltage increases by 5 % and is given as:
Note The use of over-modulation is discouraged. However, in exceptional cases over-modulation may be utilized but only after consulting the factory or your local Siemens sales representative.
Available Drive Power as a Function of Input Voltage
Input under-voltage rollback
In the event that the input voltage falls below 90 %, the attached description provides details of drive limitations.
When the input line voltage drops below 90 % of its rated value, the drive limits the amount of power (and hence the torque) that can be delivered to the load. The maximum allowable drive power as a function of line voltage is shown in the figure below. At 66 % input voltage, the maximum drive power is limited to 50 % and is quickly reduced to a slightly negative value (regen limit) at 65 %. This limit forces the drive to absorb power from the motor and maintain the (power cell) DC-bus voltages in case the input voltage recovers during MV ride-through. The limit is implemented as an inverse function of speed in order to maintain constant power flow to the (cell) DC-bus.
Figure 5.1 Drive power (Pmax) as a function of input voltage magnitude (Erms)
Once the input voltage falls below 65 %, the drive reduces output power to a slightly negative value and maintains synchronism with the motor for a period greater than five cycles. Once input voltage is restored, the drive begins by magnetizing the motor and then continues with torque production. There is no delay in drive restart.
If input voltage is not restored after five cycles the drive maintains synchronism with the motor as long as the power cells can operate without input power or as long as there is motor voltage (to synchronize to). Once operation of any power cell stops or if motor voltage decays significantly, the drive trips on a loss of input medium-voltage.
Engineering Information
%
%
105100
50
65 66 90
0
Pm
ax
Erms max
Regen limit
G_
D01
5_
EN
_0
001
2
Drive Power (Pmax) vs Input Voltage Magnitude (Erms)
ROBICON Perfect HarmonyLiquid-cooleddrives
5/8 SiemensD15.1–2012
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Configuration
Overview
Theliquid-cooledROBICONPerfectHarmonydrivehasacommoncontrolsystemnamelyNXGII.ThiscontrolsystemoffersdigitalandanaloginputandoutputcapabilitiesthroughtheuseoftheI/ObreakoutboardandtheI/OWAGOmodules.
I/O breakout board
Thisboardconsistsof20digitalinputs,16digitaloutputs,3analoginputsand2analogoutputs.ThefollowingtableshowsthemaincharacteristicsoftheI/Obreakoutboard.
I/O WAGO modules
WAGOTMisanofftheshelfsolutionforinterfacingdigitalandanalogI/OtotheNXGIIcontrollerviaModbusprotocol.ThetablebelowshowssomeoftheWAGOmodulesusedintheWCIIIseriesdrive.
1)Onlytwooutofthethreeanaloginputscanbe0to10V;oneanalogwillalwaysbea4to20mA.
Engineering Information
I/Obreakoutboardcharacteristics
Signal type Quantity Configuration
Digital inputs 20 24VDCor120VAC
Digital outputs 16 Dryform“C”contacts,rated250VACat1Aor30VDCat1A
Analog inputs 31) 0/4...20mAor0...10VDC
Analog outputs 2 4...20mA
WAGOmodulescharacteristics
Signal type Channels Configuration
Digital inputs 1...21...4
120VAC24VDC
Digital outputs 1...2 relayoutput,rated250VACat1Aor40VDCat1A
Analog inputs 1...2 4...20mA0...10VDC
Analog outputs 1...2 4...20mA
ROBICON Perfect HarmonyLiquid-cooleddrives
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5/9SiemensD15.1–2012
Keypad
TheROBICONPerfectHarmonydriveseriescontainsauser-friendlyoperatorpanel.Thisoperatorpanelislocatedonthefrontofthecontrolcabinetforoperation,monitoringandcommissioningofthedrive.Theoperatorpanelisillustratedinfigurebelow.
Figure5.2TheoperatorpaneloftheROBICONPerfectHarmonydriveseries
Theoperatorpaneloffersthefollowingfeaturesandcharacteristics:•LCDdisplay(2x24characters).•LEDsfordisplayingoperationalstatus.•Numericalkeypadtoentersetpointsorparametervalues•Automatickeysetthedriveinautomaticmode•Manualstartkeyenablestheoperatortocontrolthedrive fromtheoperatorpanel•Manualstopkeytoshutdownthedriveina controlledmanner•Securityaccesscodeforsafeoperation
Oneofthemostimportantfunctionsoftheoperatorpanelisparametermonitoring.Belowyoufindareducedlistofparametersthatcanbemonitoredbyusingtheoperatorpanel:
Thefollowingareafewofthelistofparametersthatcanbemonitoredontheoperatorpanel:
Engineering Information
Inputvoltage[V] Outputpower[kW]
Inputvoltageharmonics(oneatatime)
Outputenergy[kWh]
Inputcurrent[A] Outputcurrent[A]
Inputcurrentharmonics(oneatatime)
Outputvoltage[V]
Inputpowerfactor VFDefficiency
Inputpower[kW] Motortorque[Nm]
Inputreactivepower[kVAR] Motorspeed[RPM]
Inputenergy[kWh] Motorslip[%]
Inputphasesequence Driveoutputfrequency[Hz]
Lossofphase Magnetizingcurrent[A]
Low-voltage Torquecurrent[A]
Transformeroverload Motorflux[Wb]
On(Red)whencontrolpowerissupplied
Display(2x24Characters)
ModesofOperation:-Automatic-ManualStart-ManualStop
On(Red)whendriveisrunning
On(Red)whenfaulted,blinks(Red)whenalarmisactiveorunacknowledged.
StatusIndicators(RedLEDs)
Keypad
ROBICON Perfect HarmonyLiquid-cooleddrives
5/10 SiemensD15.1–2012
5 5
Overview
Engineering Information
ThestandardscopeofdeliveryoftheROBICONPerfectHarmonycomprises:
Standard units
ThebasicunitofeachROBICONPerfectHarmonyproduct-lineconsistsofthefollowing:•Inputcabinet•Transformercabinet•Cellcabinet•Controlcabinet•Outputcabinet•Coolantcabinet1)
Items not included in the standard scope of delivery
Thefollowingitemsarenotincludedinthestandardscopeofdelivery:•Cables,lugsandglands•Isolators,contactorsorcircuit-breakers(optionallyavailable)•Make-proofgroundingswitch(optionallyavailable)•Motors•Cablerunwaysorcableducts•Pipingforcoolingcabinets•Harmonicfilters•Harmonicanalysis•Torsionalanalysis•Erectionwork•Commissioning•Acceptancetestwithexpertsforthecompletedrivesystem
1)Thecoolantcabinetisdeliveredwithoutdeionizedwater.Theheatexchangerisdeliveredandlocatedseparately.Thenecessarypipesandconnectionpieces(toconverterandraw-watersupplyontheplantside)arenotincludedinthescopeofdelivery.
ROBICON Perfect HarmonyLiquid-cooleddrives
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5/11SiemensD15.1–2012
Dimension Drawings
Engineering Information
Figure5.3WCIIIStandardUnitSystemDimensions
Motor Voltage
Shaft Output WCIII System Cabinet
Cabinet width Cabinet height Cabinet depth
kV hp kW mm in mm in mm in
3.3 4000...6500 2893…4847 9400 370 2896 114 1680 66
7000…8500 5220…6338 9600 378 2920 115 1680 66
4.0/4.16 4000…6500 2893…4847 9400 370 2896 114 1680 66
7000…10000 5220…7457 9600 378 2920 115 1680 66
4.6 / 4.8
4000…4500 2893…3356 10110 398 2896 114 1680 66
5000…9500 3729…7084 10310 406 2920 115 1680 66
10000…12000 7457…8948 10470 412 2920 115 1780 70
6.0
4000…4500 2893…3356 10800 425 2896 114 1680 66
5000…9500 3729…7084 11100 433 2920 115 1680 66
10000…15000 7457…11185 11150 439 2920 115 1780 70
6.6
4000…4500 2893…3356 10800 425 2896 114 1680 66
5000…9500 3729…7084 11100 433 2920 115 1680 66
10000…17000 7457…12677 11150 439 2920 115 1780 70
6.9/7.2
4000…9500 2893…7084 11890 468 2920 115 1680 66
10000…13000 7457…9694 12040 474 2920 115 1780 70
14000…18000 10440…13423 12140 478 3180 125 1930 76
ROBICON Perfect HarmonyLiquid-cooleddrives
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Notes
5
ROBICON Perfect HarmonyLiquid-cooled drivesServices and documentation
6/2 Training
6/3 Documentation
6/4 Service and Support Theunmatchedcompleteservice fortheentirelifecycle
6
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ROBICON Perfect HarmonyLiquid-cooleddrives
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6/2 SiemensD15.1–2012
Overview
Services and Documentation
ThepriorityofSiemenstrainingprogramsistohelpcustomersmaintainandmaximizetheefficiencyoftheirSiemensequipment.Thegreatertheknowledgeofthesystemanditsfunctions,thehighertheefficiencytheoperatorwillobtainfromtheequipment.
Thecombinationofourknowledgeandfieldexperiencecoupledwithcontinuousresearchanddevelopmenthasmadeourtrainingprogramoneofakindintheindustry.Theexcellenceofourstaffandournumerousworld-widetraininglocationsareproofofourcommitmenttoproducteducation,maintenanceandemployeesafetyissues.
Bycombiningmodernteachingmethodswiththelatesttechnology,weofferthebestthereisintraining.Siemenstailorsitstrainingprogramstomeettheindividualcustomer’sproductandapplicationneeds.Thismethodofteachingavoidsthe“cookie-cutter”approachthattendstolimitandgeneralize.Wefocusonyou,yourprocessandyourequipment.Andwetrainallassociatedpersonnelincludingoperators,maintenancepersonnel,electricaltechniciansandelectricalengineers.
Benefits•HighercustomercomfortlevelwithSiemensequipment - Bymeansoftheoreticalexplanationandhands-on experience•Safety - Bylearningbestpracticesandprotectiveequipment• Reducecostlydowntime - Bybeingabletoaddressissuesinatimelyfashion - Byidentifyingsparepartsneeded•Reducerepairs - Byaddressingissuesinadvancethroughmaintenance• MinimizeSiemensfieldservicecalls
More information
Course descriptions
ROBICON Perfect Harmony Operator Class (4 hours) Thistrainingprogramisdesignedtocoverthekeyaspectsfordriveoperators.IncludedinthissessionwillbeabriefintroductiontoROBICONPerfectHarmonydrivesseries,thedrivetopologyandlayout,safetyguidelines,keyparameters,operatingthedrive,readingfaults/alarms.
Contents:•IntroductiontotheROBICONPerfectHarmonyseries ofdrives•ROBICONPerfectHarmonyspecifications•Safetyonmedium-voltagedrives•ROBICONPerfectHarmonytopology•Drivehardwareidentification
•GeneraloperationoftheROBICONPerfectHarmony drive–handson•Workshops–attheequipment - Safety - Operation - Fault/alarmlogger - Acceleration/deceleration - Minimumspeed/maximumspeed
ROBICON Perfect Harmony Drive Orientation Class (8 hours)Thistrainingprogramisdesignedtocoverthekeyaspectsfordriveoperators.IncludedinthissessionwillbeageneraloverviewoftheROBICONPerfectHarmonydrive,theoryofoperation,hardwareidentification,operationofthedrive,alarmsandfaults,andspareparts.Theinterfaceofthesoft-waretothedriveisdemonstrationalonly.
Contents:•IntroductiontotheROBICONPerfectHarmonyseries ofdrives•ROBICONPerfectHarmonyspecifications•Safetyonmedium-voltagedrives•ROBICONPerfectHarmonytopology•Drivehardwareidentification•Controlboards,basicoperation•Customerdrawingsreview•GeneraloperationoftheROBICONPerfectHarmonydrive– handson•DemonstrationonhowtouseHyperTerminaltoupload files–handson - Faultlog - Historiclog - Eventlog - Parameterlog• ToolSuite/debugdemonstrationonly–handson
ROBICON Perfect Harmony Maintenance Class (2 days) 1)
Thistrainingprogramisdesignedtocoverthekeyaspectsforanoverviewformaintenancepersonnel.Thisprogramcoverseachaspectofthedriveindetailsomaintenancepersonnelwillobtainanunderstandingandfeelcomfortablewiththedrive.Includedinthissessionwillbethedrivelayout,safetyguidelines,lockouttagout,keyparameters,operatingthedrive,obtainingfaults/alarms,hardwareidentificationandoperation,reviewofequipmentdrawings.Inthissessionattendeesperformworkshopstoobtainahighcomfortlevelworkingonthedrive.Thetrainingsessioncoversbasictroubleshooting.Theinterfaceofthesoftwaretothedriveisdemonstrationalonly.
Contents:•IntroductiontotheROBICONPerfectHarmonyseries ofdrives•ROBICONPerfectHarmonyspecifications
1)Please,contactyourServiceSaleRepresentativeformoreinformation.
ROBICON Perfect HarmonyLiquid-cooleddrives
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6/3SiemensD15.1–2012
More Information (continued)
Services and Documentation
•Safetyonmedium-voltagedrives•ROBICONPerfectHarmonytopology•Drivehardwareidentification•Controlboards,basicoperation,replacementand spareparts•Customerdrawingsreview•GeneraloperationoftheROBICONPerfectHarmony drive–handson•DemonstrationonhowtouseHyperTerminaltoupload files–handson - Faultlog - Historiclog - Eventlog - Parameterlog•ToolSuite/debugdemonstrationonly–handson•Preventivemaintenance•Suppliedsparepartslist(providedoncustomer requestonly)
ROBICON Perfect Harmony Advance Maintenance Class (4 days)Thisadvancedtrainingprogramisdesignedtocoverthekeyaspectsformaintenancepersonnel.Thisprogramcoverseachaspectofthedriveindetail,somaintenancepersonnelwillbeabletotroubleshootthedriveinasafeformat.
Includedinthissessionwillbethedrivelayout,safetyguide-lines,lockout/tagout,parameters,operatingthedrive,obtainingfaults/alarms,hardwareidentificationandoperation.OverviewoftheSystemOperationalProgram(SOP),whichisagroupofprogrammablelogicfunctionsthatdefinefeaturesandcapabilitiesofthedrive.Completereviewoftheequipmentdrawings.Softwarewillbeprovidedandloadedonthecustomer’scomputerforinterfacetothecontrols.Thistrainingclassisdesignedas50%ofthetimetheoreticaland50%handson.
Contents:•IntroductiontotheROBICONPerfectHarmonyseries ofdrives•ROBICONPerfectHarmonyspecifications•Fundamentaldriveterminology•Motortheory•Safetyonmedium-voltagedrives•Powerdevices•ROBICONPerfectHarmonytopology•Drivehardwareidentification•Controlboards,basicoperation,replacementand spareparts•Customerdrawingsreview•GeneraloperationoftheROBICONPerfectHarmonydrive– handson•PresentationofSiemenssoftwarepackage–handson - Installationofthesoftwareoncustomerlaptops - Instructionsontheprogramanditsoperation
•UtilizationofToolSuite/debug–handson - ToolSuitesoftwareinstallation,setupandinterfaceto thedrive•Preventivemaintenance,troubleshooting,installation andset-up•Bypassoperation•Workshops–handson - Hardwareidentification - Pullpowercell - Operatorpaneloperation–changingparameters, viewinglogs - Driveoperation–manual/automaticcontrol - Laptopinterfacetothedrive - Waveformsonthecontrolboardsviaoscilloscope
Availability
FormoreinformationonROBICONPerfectHarmonytrainingcourses,pleasecontactthefollowingphonenumber:+18003337421
Documentation
TheO&MmanualwillbesendtothecustomerfollowingtheshipmentoftheROBICONPerfectHarmonydrive.Thismanualincludesthefollowingstandardsections:
•Equipmentlisttemplate•Suppliedsparepartslist•Maintenanceinstructions•Fieldserviceinformation•Storagerequirements•Recommendedspareparts•Warrantyinformation•Productusermanuals•Systemoperatingprogram(SOP)•Drawingsofthedrives(outlineandwiring)
ThedocumentationisinEnglish.Furtherlanguagescanbeorderedifrequired(seedescriptionofoptions).
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Services and Documentation
Formachineconstructors,solutionprovidersandplantoperators:TheserviceofferingfromSiemensIndustry,AutomationandDriveTechnologiesincludescomprehensiveservicesforawiderangeofdifferentusersinallsectorsofthemanufacturingandprocessindustry.
Toaccompanyourproductsandsystems,weofferintegratedandstructuredservicesthatprovidevaluablesupportineveryphaseofthelifecycleofyourmachineorplant–fromplanningandimplementationthroughcommissioningasfarasmaintenanceandmodernization.
OurService&SupportaccompaniesyouworldwideinallmattersconcerningautomationanddrivesfromSiemens.Weprovidedirecton-sitesupportinmorethan100countriesthroughallphasesofthelifecycleofyourmachinesandplants.
Youhaveanexperiencedteamofspecialistsatyoursidetoprovideactivesupportandbundledknow-how.Regulartrainingcoursesandintensivecontactamongouremployees–evenacrosscontinents–ensurereliableserviceinthemostdiverseareas.
Online Support
Thecomprehensiveonline informationplatformsupports youinallaspectsofour Service&Supportatanytime andfromanylocationin theworld.
www.siemens.com/ automation/service&support
Technical Support
Technical Consulting
Contactinformationisavailableontheinternetat:
www.siemens.com/automation/partner
Expertadviceontechnical questionswithawiderangeofdemand-optimizedservicesforallourproductsandsystems.
www.siemens.com/automation/support-request
Supportinplanninganddesigningyourproject:Fromdetailedactual-stateanalysis,definitionofthegoalandconsultingonproductandsystemquestionsrightthroughtothecreationoftheautomationsolution.
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Repairs
Field Service Optimization
Spare Parts Upgrades and Retrofits
Services and Documentation
Supportduringprojectengineeringanddevelopmentwithservicesfine-tunedtoyourrequirements,fromconfigurationthroughtoimplementationofanautomationproject.
Downtimescauseproblemsintheplantaswellasunnecessarycosts.Wecanhelpyoutoreducebothtoaminimum–withourworldwiderepairfacilities.
OurFieldServiceoffersyouservicesforcommissioningandmaintenance–toensurethatyourmachinesandplantsarealwaysavailable.
Duringtheservicelifeofmachinesandplants,thereisoftenagreatpotentialforincreasingproductivityorreducingcosts.Tohelpyouachievethispotential,weareofferingacompleterangeofoptimizationservices.
Ineverysectorworldwide,plantsandsystemsarerequiredtooperatewithconstantlyincreasingreliability.Wewillprovideyouwiththesupportyouneedtopreventastandstillfromoccurringinthefirstplace:withaworldwidenetworkandoptimumlogisticschains.
Youcanalsorelyonoursupportwhenitcomestomodernization–withcomprehensiveservicesfromtheplanningphaseallthewaytocommissioning.
Engineering Support
ROBICON Perfect HarmonyLiquid-cooleddrives
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Notes
5
ROBICON Perfect HarmonyLiquid-cooled drivesAppendix
7/2 Subject Index
7/3 Standard terms and conditions of sale and delivery
7
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ROBICON Perfect HarmonyLiquid-cooleddrives
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7/2 SiemensD15.1–2012
Subject Index
Subject Index
Chapter/page
AAnti-condensationheatingforcabinet 4/6Applications,typical 2/2Auxiliaryvoltagesupply 4/5
BBidirectionalsynchronizedtransfer 4/5Braking 5/4
CCEandGOSTcertifications 4/8CEconformity 4/7Cellbypass 2/4,4/8Celllifter 5/3Celloverloadcapability 2/8Circuitdiagrams 4/9Cleanpowerinput 2/2Conditionsofsaleanddelivery 7/4Controlfeatures 5/4Controlfunctions 2/7Controlinstruments 4/5Controlvoltagesupply 4/5Customerspecificnameplate 4/9Customerspecifiedtouchscreen 4/9Customerspecifiedequipment 4/9CSAcertification 4/8
DDeionizedwater 4/9Dimensiondrawing 5/11Displayinstruments 4/5Documentation 4/2,6/3Driveacceptancetests 2/3Driveinputprotection 5/5Driveselectioncriteria 2/9Drivetopology 2/4Dynamicbraking 5/4
EElectricaldoorinterlocks 4/7EMCfilter 4/5Extendedreliability 2/3
GGlandplates 4/7
Chapter/page
IInstallationandmaintenance 2/3InsulatedGateBipolarTransistors(IGBTs) 2/4Interfaces 5/8I/Ooutputboard 5/8I/OWAGAmodules 5/8IP54degreeofprotection 3/2
KKeypad,Touchscreen 4/2
LLinkedlow-voltagecells 2/4Liquid-airheatexchanger 4/8Liquid-liquidheatexchanger 4/8
MMaximizedavailability 2/2Mechanicaldoorinterlocks 4/6Monitoringfunctions 2/7Motormonitoring 4/2Motorstaticexciter 4/3Motorvoltages 4/8
NNameplates 4/7,4/9
OOperatorpanel 5/9Options 2/20,2/21, 4/2…4/9OrderNo.supplements 2/16…2/18Outputreactor 4/5Outputvoltagecharacteristics 5/6Outputcurrent 5/6Overloadcapability 2/8Overviewofliquid-cooledproductline 2/2
PPaintfinish 4/9PerfectHarmonyoverview 2/2PerfectHarmonyWCIIIcharacteristics 2/8Powerqualitymonitoring 4/2Powerqualityoutput 2/2Pre-Charge 2/6Productionschedules 4/2Protectionfunctions 2/7ProToPS 4/8
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Subject Index
Subject Index
Chapter/page
RRegenerativeBraking 5/4
SScopeofdelivery 5/10SelectionandorderingdataMotorvoltage3.3kV 2/10Motorvoltage4.0/4.16kV 2/11Motorvoltage4.6/4.8kV 2/12Motorvoltage6.0kV 2/13Motorvoltage6.6kV 2/14Motorvoltage7.2kV 2/15Serialcommunication 4/4Serviceandsupport 6/4,6/5Speedandtorquecontrol 5/5Standardsandregulations 2/2
TTechnicaldataWCIII 3/2ToolsNGXIIToolSuite 5/2SinaSave 5/3Training 6/2,6/3Transformer 2/4
VVectorcontrol 4/5
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Conditions of sale and delivery
Standard terms and conditions of sales and delivery
1.ApplicableTerms.ThesetermsgovernthesaleofProducts bySiemens.Whetherthesetermsareincludedinanoffer oranacceptancebySiemens,suchofferoracceptance isconditionedonBuyer’sassenttotheseterms.Any additional,differentorconflictingtermscontainedin Buyer’srequestforproposal,specifications,purchase orderoranyotherwrittenororalcommunicationfrom BuyershallnotbebindinginanywayonSiemens. Siemensfailuretoobjecttoanysuchadditional,different orconflictingtermsshallnotoperateasawaiverof theseterms.
2.PricingandPayment.Thepricesshallbe:(a.)asstated inSiemens’proposal,orifnonearestated,(b.)Siemens’ standardpricesineffectatthetimeofreleasefor shipment.Intheeventofapriceincreaseordecrease, thepriceofProductsonordershallbeadjustedtoreflect suchincreaseordecrease.Thisdoesnotapplytoa shipmentheldbyrequestofBuyer.Productsalready shippedarenotsubjecttopriceincreaseordecrease. Discounts,ifany,areasspecifiedonthelatestdiscount sheetsissuedfromtimetotime.Cashdiscountsarenot applicabletonotesortradeacceptances,toprepaid transportationchargeswhenaddedtoSiemens’invoices ortodiscountableitemsifthereareundisputedpast dueitemsontheaccount.Cashdiscountsshallonlybe allowedonthatportionoftheinvoicepaidwithinthe normaldiscountperiod. (a)Payment–Unlessotherwisestated,allpaymentsshall benet30daysfrominvoicedatepayableinUnited StatesDollars. (b)CreditApproval–Allordersaresubjecttocredit approvalbySiemens.Theamountofcreditorterms ofpaymentmaybechangedorcreditwithdrawnby Siemensatanytimeforanyreasonwithoutadvance notice.Siemensmay,initsdiscretion,withholdfurther manufactureorshipment;requireimmediatecash paymentsforpastandfutureshipments;orrequire othersecuritysatisfactorytoSiemensbeforefurther manufactureorshipmentismade;andmay,if shipmenthasbeenmade,recovertheProductsfrom thecarrier,pendingreceiptofsuchassurances. (c)InstallmentShipment–Ifthesetermsrequireor authorizedeliveryofProductsinseparateshipments tobeseparatelyacceptedbyBuyer.Buyermayonly refusesuchportionofsuchshipmentthatfailsto complywiththerequirementsoftheseterms.Buyer maynotrefusetoreceiveanylotorportionof hereunderforfailureofanyotherlotorportionofa lottobedeliveredortocomplywiththeseterms, unlesssuchrightofrefusalisexpresslyprovidedfor onthefacehereof.Buyershallpayforeachlotin accordancewiththetermshereof.Paymentshallbe madefortheProductswithoutregardtowhether Buyerhasmadeormaymakeanyinspectionofthe
Products.ProductsheldforBuyerareatBuyer’ssole riskandexpense. (d)Taxes,Shipping,Packing,Handling–Excepttothe extentexpresslystatedintheseterms,Siemens’prices donotincludeanyfreight,storage,insurance,taxes, excises,fees,dutiesorothergovernmentcharges relatedtotheProduct,andBuyershallpaysuch amountsorreimburseSiemensforanyamounts Siemenspays.IfBuyerclaimsataxorother exemptionordirectpaymentpermit,itshallprovide Siemenswithavalidexemptioncertificateor permitandindemnify,defendandholdSiemens harmlessfromanytaxes,costsandpenaltiesarising outofsame.Siemens’pricesincludethecostsofits standarddomesticpackingonly.Anydeviationfrom thisstandardpacking(domesticorexport),including U.S.Governmentsealedpacking,shallresultin extracharges.Todeterminesuchextracharges, consultSiemens’salesoffices.Anyandallincreases, changes,adjustmentsorsurcharges(including, withoutlimitation,fuelsurcharges)whichmaybein connectionwiththefreightcharges,ratesor classificationincludedaspartoftheseterms,shallbe fortheBuyer’saccount.Ordersoflessthan$400are subjecttoa$25handlingfee. (e)FinanceCharge–BuyeragreestopayFINANCE CHARGESontheunpaidbalanceofalloverdue invoices,lessanyapplicablepaymentsandcredits, fromthedateeachinvoiceisdueandpayableatan ANNUALPERCENTAGERATEofEIGHTEENPERCENT (18%),orthehighestapplicableandlawfulrateon suchunpaidbalance,whicheverislower. (f) DisputedInvoice–IntheeventBuyerdisputesany portionorallofaninvoice,itshallnotifySiemensin writingoftheamountindisputeandthereasonfor itsdisagreementwithin21daysofreceiptofthe invoice.Theundisputedportionshallbepaidwhen due,andFINANCECHARGEonanyunpaidportionshall accrue,fromthedatedueuntilthedateofpayment, totheextentthatsuchamountsarefinallydetermined tobepayabletoSiemens. (g)Collection.UponBuyer’sdefaultoftheseterms, Siemensmay,inadditiontoanyotherrightsor remediesatcontractorlaw,subjecttoanycure rightofBuyer,declaretheentirebalanceofBuyer’s accountimmediatelydueandpayableorforeclose anysecurityinterestinProductsdelivered.Ifany unpaidbalanceisreferredforcollection,Buyeragrees topaySiemens,totheextentpermittedbylaw, reasonableattorneyfeesinadditiontoalldamages otherwiseavailable,whetherornotlitigationis commencedorprosecutedtofinaljudgment,plus anycourtcostsorexpensesincurredbySiemens,and anyFINANCECHARGESaccruedonanyunpaidbalance owedbyBuyer.
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Standard terms and conditions of sales and delivery
3. Delivery;Title;RiskofLoss.Productshallbedelivered F.O.B.Siemenspointofshipmentwithtitletothe ProductandriskoflossordamagefortheProduct passingtoBuyeratthatpoint.Buyershallberesponsible foralltransportation,insuranceandrelatedexpenses includinganyassociatedtaxes,dutiesordocumentation. Siemensmaymakepartialshipments.Shippingdatesare approximateonlyandSiemensshallnotbeliableforany lossorexpense(consequentialorotherwise)incurred byBuyerorBuyer’scustomersifSiemensfailstomeet thespecifieddeliveryschedule.A5%handlingchargewill beaddedtothepriceforallProductfurnishedfroma localbranch.
4.DefermentandCancellation.Buyershallhaveno defermentrightsandBuyershallbeliableforcancellation charges,whichshallincludewithoutlimitation (a)paymentofthefullproductpriceforanyfinished Productorworksinprogress; (b)paymentforrawmaterialsorderedpursuanttoafirm purchaseorder;and (c)suchotherdirectcostsincurredbySiemensasaresult ofsuchcancellation.
5.ForceMajeure/Delays.IfSiemenssuffersdelayin performanceduetoanycausebeyonditsreasonable control,includingwithoutlimitationactsofGod,strikes, laborshortageordisturbance,fire,accident,waror civildisturbance,delaysofcarriers,failureofnormal sourcesofsupply,oractsofgovernment,thetimeof performanceshallbeextendedaperiodoftimeequalto theperiodofthedelayanditsconsequences.Siemens willgivetoBuyernoticewithinareasonabletimeafter Siemensbecomesawareofanysuchdelay.
6. Buyer’sRequirements.TimelyperformancebySiemens iscontingentuponBuyer’ssupplyingtoSiemensall requiredtechnicalinformationanddata,including drawingapprovals,andallrequiredcommercial documentation.
7.LimitedWarranty. (a)LimitedProductWarrantyStatements.Foreach ProductpurchasedfromSiemensoranauthorized reseller,Siemensmakesthefollowinglimited warranties:(i)theProductisfreefromdefectsin materialandworkmanship,(ii)theProduct materiallyconformstoSiemens’specificationsthat areattachedto,orexpresslyincorporatedbyreference into,theseterms,and(iii)atthetimeofdelivery, SiemenshastitletotheProductfreeandclearof liensandencumbrances(collectively,the“Limited Warranties”).Warrantieswithrespecttosoftware whichmaybefurnishedbySelleraspartofthe
Product,ifany,areexpresslysetforthelsewherein theseterms.TheLimitedWarrantiessetforthherein donotapplytoanysoftwarefurnishedbySiemens.If softwareisfurnishedbySiemens,thentheattached SoftwareLicense/WarrantyAddendumshallapply. (b)ConditionstotheLimitedWarranties.TheLimited Warrantiesareconditionedon(i)Buyerstoring, installing,operatingandmaintainingtheProduct inaccordancewithSiemens’instructions,(ii) norepairs,modificationsoralterationsbeingmade totheProductotherthanbySiemensoritsauthorized representatives,(iii)usingtheProductwithinany conditionsorincompliancewithanyparametersset forthinspecificationsthatareattachedto,or expresslyincorporatedbyreferenceinto,theseterms, (iv)BuyerdiscontinuinguseoftheProductafterit has,orshouldhavehad,knowledgeofanydefectin theProduct,(v)Buyerprovidingpromptwrittennotice ofanywarrantyclaimswithinthewarrantyperiod describedbelow,(vi)atSiemens’discretion,Buyer eitherremovingandshippingtheProductornon- conformingpartthereoftoSiemens,atBuyer’s expense,orBuyergrantingSiemensaccesstothe Productsatallreasonabletimesandlocationsto assessthewarrantyclaims,and(vii)Buyernotbeing indefaultofanypaymentobligationtoSiemensunder theseterms. (c)ExclusionsfromLimitedWarrantyCoverage.The LimitedWarrantiesspecificallyexcludeanyequipment comprisingpartoftheProductthatisnot manufacturedbySiemensornotbearingits nameplate.Totheextentpermitted,Siemensherby assignsanywarrantiesmadetoSiemensforsuch equipment.SiemensshallhavenoliabilitytoBuyer underanylegaltheoryforsuchequipmentorany relatedassignmentofwarranties.Additionally,any Productthatisdescribedasbeingexperimental, developmental,prototype,orpilotisspecifically excludedfromtheLimitedWarrantiesandisprovided toBuyer“asis”withnowarrantiesofanykind.Also excludedfromtheLimitedWarrantiesarenormal wearandtearitemsincludinganyexpendableitems thatcomprisepartoftheProduct,suchasfusesand lightbulbsandlamps. (d)LimitedWarrantyPeriod.Buyershallhave12months frominitialoperationoftheProductor18months fromshipment,whicheveroccursfirst,toprovide Siemenswithprompt,writtennoticeofanyclaimsof breachoftheLimitedWarranties.Continueduseor possessionoftheProductafterexpirationofthe warrantyperiodshallbeconclusiveevidencethatthe LimitedWarrantieshavebeenfulfilledtothefull satisfactionofBuyer,unlessBuyerhaspreviously providedSiemenswithnoticeofabreachofthe LimitedWarranties.
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(e)RemediesforBreachofLimitedWarranty.Buyer’ssole andexclusiveremediesforanybreachoftheLimited WarrantiesarelimitedtoSiemens’choiceofrepairor replacementoftheProduct,ornon-conformingparts thereof,orrefundofallorpartofthepurchaseprice. ThewarrantyonrepairedorreplacedpartsoftheProduct shallbelimitedtotheremainderoftheoriginalwarranty period.UnlessotherwiseagreedtoinwritingbySiemens, (i)Buyershallberesponsibleforanylaborrequiredto gainaccesstotheProductsothatSiemenscanassess theavailableremediesand(ii)Buyershallberesponsible forallcostsofinstallationofrepairedorreplaced Products.AllexchangedProductsreplacedunderthis LimitedWarrantywillbecomethepropertyofSiemens.(f) Transferability.TheLimitedWarrantiesshallbe transferableduringthewarrantyperiodtotheinitial end-useroftheProduct. THELIMITEDWARRANTIESSETFORTHINTHISSECTION ARESIEMENS’SOLEANDEXCLUSIVEWARRANTIESAND ARESUBJECTTOTHELIMITSOFLIABILITYSETFORTH INSECTION8BELOW.SIEMENSMAKESNOOTHER WARRANTIES,EXPRESSORIMPLIED,INCLUDING, WITHOUTLIMITATION,WARRANTIESOFMERCHANTABILITY ORFITNESSFORAPARTICULARPURPOSE,COURSEOF DEALINGANDUSAGEOFTRADE.
8.LIMITATIONOFLIABILITY.NEITHERSIEMENS,NOR ITSSUPPLIERS,SHALLBELIABLE,WHETHERIN CONTRACT,WARRANTY,FAILUREOFAREMEDYTO ACHIEVEITSINTENDEDORESSENTIALPURPOSES, TORT(INCLUDINGNEGLIGENCE),STRICTLIABILITY, INDEMNITYORANYOTHERLEGALTHEORY,FORLOSS OFUSE,REVENUE,SAVINGSORPROFIT,ORFORCOSTS OFCAPITALOROFSUBSTITUTEUSEORPERFORMANCE, ORFORINDIRECT,SPECIAL,LIQUIDATED,PUNITIVE, EXEMPLARY,COLLATERAL,INCIDENTALOR CONSEQUENTIALDAMAGES,ORFORANYOTHERLOSS ORCOSTOFASIMILARTYPE,ORFORCLAIMSBYBUYER FORDAMAGESOFBUYER’SCUSTOMERS.SIEMENS’ MAXIMUMLIABILITYUNDERTHISCONTRACTSHALLBE THEACTUALPURCHASEPRICERECEIVEDBYSIEMENS FORTHEPRODUCTATISSUEORONEMILLION DOLLARS,WHICHEVERISLESS.BUYERAGREESTHATTHE EXCLUSIONSANDLIMITATIONSSETFORTHINTHIS ARTICLEARESEPARATEANDINDEPENDENTFROMANY REMEDIESWHICHBUYERMAYHAVEHEREUNDERAND SHALLBEGIVENFULLFORCEANDEFFECTWHETHER ORNOTANYORALLSUCHREMEDIESSHALLBEDEEMED TOHAVEFAILEDOFTHEIRESSENTIALPURPOSE.THESE LIMITATIONSOFLIABILITYAREEFFECTIVEEVENIF SIEMENSHASBEENADVISEDBYTHEBUYEROFTHE POSSIBILITYOFSUCHDAMAGES.
9.PatentandCopyrightInfringement.Siemenswill,atits ownexpense,defendoratitsoptionsettleanysuitor proceedingbroughtagainstBuyerinsofarasitisbased onanallegationthatanyProduct(includingparts thereof),orusethereofforitsintendedpurpose, constitutesaninfringementofanyUnitedStates patentorcopyright,ifSiemensispromptlyprovided noticeandgivenauthority,information,andassistance inatimelymannerforthedefenseofsaidsuitor proceeding.Siemenswillpaythedamagesandcosts awardedinanysuitorproceedingsodefended.Siemens willnotberesponsibleforanysettlementofsuchsuitor proceedingmadewithoutitspriorwrittenconsent.In casetheProduct,oranypartthereof,asaresultof anysuitorproceedingsodefendedisheldtoconstitute infringementoritsusebyBuyerisenjoined,Siemens will,atitsoptionanditsownexpense,either:(a) procureforBuyertherighttocontinueusingsaid Product;b)replaceitwithsubstantiallyequivalent non-infringingProduct;or(c)modifytheProductsoit becomesnon-infringing.
SiemenswillhavenodutyorobligationtoBuyerunder thisArticletotheextentthattheProductis(a) suppliedaccordingtoBuyer’sdesignorinstructions whereincompliancetherewithhascausedSiemensto deviatefromitsnormalcourseofperformance,(b) modifiedbyBuyeroritscontractorsafterdelivery, (c)combinedbyBuyeroritscontractorswithdevices, methods,systemsorprocessesnotfurnishedhereunder andbyreasonofsaiddesign,instruction,modification,or combinationasuitisbroughtagainstBuyer.Inaddition, ifbyreasonofsuchdesign,instruction,modification orcombination,asuitorproceedingisbroughtagainst Siemens,BuyershallprotectSiemensinthesame mannerandtothesameextentthatSiemenshas agreedtoprotectBuyerundertheprovisionsofthe Sectionabove.
THISARTICLEISANEXCLUSIVESTATEMENTOFALLTHE DUTIESOFTHEPARTIESRELATINGTOPATENTSAND COPYRIGHTS,ANDDIRECTORCONTRIBUTORYPATENT ORCOPYRIGHTANDOFALLTHEREMEDIESOFBUYER RELATINGTOANYCLAIMS,SUITS,ORPROCEEDINGS INVOLVINGPATENTSANDCOPYRIGHTS.
10.CompliancewithLaws.Buyeragreestocomplywithall applicablelawsandregulationsrelatingtothepurchase, resale,exportation,transfer,assignment,disposaloruse ofthegoods.
11.ChangesinWork.Siemensshallnotimplementany changesinthescopeofworkunlessBuyerandSiemens agreeinwritingtothedetailsofthechangeandany
Standard terms and conditions of sales and delivery
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Conditions of sale and delivery (continued)
resultingprice,scheduleorothercontractual modifications.Anychangetoanylaw,rule,regulation, order,code,standardorrequirementwhichrequires anychangehereundershallentitleSiemenstoan equitableadjustmentinthepricesandanytime ofperformance.
12.Non-waiverofDefault.Eachshipmentmade hereundershallbeconsideredaseparatetransaction. IntheeventofanydefaultbyBuyer,Siemensmay declinetomakefurthershipments.IfSiemenselects tocontinuetomakeshipments,Siemens’actions shallnotconstituteawaiverofanydefaultbyBuyer orinanywayaffectSiemens’legalremediesforany suchdefault.AnywaiverofSiemenstorequirestrict compliancewiththeprovisionsofthiscontractshall beinwritingandanyfailureofSiemenstorequire suchstrictcomplianceshallnotbedeemedawaiverof Siemens’righttoinsistuponstrictcompliancethereafter.
13 FinalWrittenAgreement;ModificationofTerms.These terms,togetherwithanyquotation,purchaseorderor acknowledgementissuedorsignedbySiemens,comprise thecompleteandexclusiveagreementbetweenthe parties(the.Agreement.)andsupersedeanyterms containedinBuyer’sdocuments,unlessseparatelysigned bySiemens.Thesetermsmayonlybemodifiedbya writteninstrumentsignedbyauthorizedrepresentatives ofbothparties.
14.Assignment.NeitherpartymayassigntheAgreement, inwholeorinpart,noranyrightsorobligations hereunderwithoutthepriorwrittenconsentofthe other;providedhoweverthatSiemensmayassignits rightsandobligationsunderthesetermstoitsaffiliates andSiemensmaygrantasecurityinterestinthe Agreementand/orassignproceedsoftheAgreement withoutBuyer’sconsent.
15.ApplicableLawandJurisdiction.Thesetermsis governedandconstruedinaccordancewiththelaws oftheStateofDelaware,withoutregardtoitsconflict oflawsprinciples.TheapplicationoftheUnitedNations ConventiononContractsfortheInternationalSaleof Goodsisexcluded.BUYERWAIVESALLRIGHTSTOAJURY TRIALINANYACTIONORPROCEEDINGRELATEDINANY WAYTOTHESETERMS.
16.Severability.Ifanyprovisionofthesetermsareheld tobeinvalid,illegalorunenforceable,thevalidity, legalityandenforceabilityoftheremainingprovisions willnotinanywaybeaffectedorimpaired,andsuch provisionwillbedeemedtoberestatedtoreflectthe originalintentionsofthepartiesasnearlyaspossible inaccordancewithapplicablelaw.
17.ExportCompliance.BuyeracknowledgesthatSiemensis requiredtocomplywithapplicableexportlawsand regulationsrelatingtothesale,exportation, transfer,assignment,disposal,andusageofthe ProductsprovidedundertheContract,includingany exportlicenserequirements.Buyeragreesthatsuch Productsshallnotatanytimedirectlyorindirectly beused,exported,sold,transferred,assignedor otherwisedisposedofinamannerwhichwillresultin non-compliancewithsuchapplicableexportlawsand regulations.Itshallbeaconditionofthecontinuing performancebySiemensofitsobligationshereunder thatcompliancewithsuchexportlawsand regulationsbemaintainedatalltimes.BUYERAGREES TOINDEMNIFYANDHOLDSIEMENSHARMLESSFROM ANYANDALLCOSTS,LIABILITIES,PENALTIES,SANCTIONS ANDFINESRELATEDTONON-COMPLIANCEWITH APPLICABLEEXPORTLAWSANDREGULATIONS.
PH/CSD/EnMarch01,2010
Standard terms and conditions of sales and delivery
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Notes
The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice.All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.www.siemens.com/automation
For Further Information
Siemens Drive Technologies:www.automation.siemens.com/mcms/drives/en
Siemens drives family:www.sea.siemens.com/us/products/drives
Local partners worldwide:www.siemens.com/automation/partner
Subject to change without prior notice.Order No. LACA-001-0712All rights reservedPrinted in USA© 2012 Siemens Industry, Inc.
Siemens Industry, Inc.3333 Old Milton ParkwayAlpharetta, GA 30005