SENTRIFUGASI - · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur...

38
SENTRIFUGASI 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Transcript of SENTRIFUGASI - · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur...

Page 1: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

SENTRIFUGASI

07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Page 2: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

1

Sentrifugasi

Proses pemisahan solid dari liquid dengan prinsip grafitasi.

Densitas solid harus lebih besar dari densitas liquid

07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Peran gaya sentrifugal:

1. Mendorong partikel kecil agar mengendap

2. Menahan brownian motion

3. Mencegah arah free convection fluida

4. Mengurangi penumpukan “cake” pada screen (untuk

centrifugal filtration)

Page 3: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

207/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

General principle

Page 4: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

307/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Klasifikasi centrifuge

Kapasitas

Labratory centrifuge

Preparative centrifuge

Kegunaan

Sedimenting

centrifuge

Filtering

centrifuge

Ultracentrifugation

Tubular bowl

Basket

Disk stack

Scroll decanter

Basket

Pusher

Baffle

Inverting bag

Cone screen

Page 5: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

407/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Tubular bowl

centrifuge

1000-15000rpm

Klasifikasi centrifuge

Labratory centrifuge

Page 6: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

Tubular bowl

centrifuge

500-2000 rpm

507/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Better performance than turbular flow

Preparative centrifuge

Page 7: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

607/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Steve, 2007

Klasifikasi centrifuge

Sedimenting centrifuge

Page 8: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 Steve, 2007

Klasifikasi centrifuge

Filtering centrifuge

Page 9: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

807/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

centrifugal filtration

1

centrifugal settling

2

Page 10: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

907/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Gas-solid cyclone

separator

3

Page 11: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

1007/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

horizontal axis scroll

decanter centrifuge

4

Page 12: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

1107/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Peeler centrifuge

Pusher

centrifuge

Page 13: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

1207/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Ultracentrifugation

1000-15000 rpm

Digunakan untuk

pemisahan atau

analisa campuran

makromolekul

(AUC). Ex: proteinRpm tinggi

menimbulkan

panas sehingga

memerlukan

cooling

Page 14: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

1307/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Applications of centrifuges in food processing

Page 15: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Persamaan pada sentrifugasi

Page 16: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

2007/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

Persamaan pada centrifuge settling

Page 17: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

20

• Settling: acceleration from gravity (Fg)

• Centrifuge: – acceleration from centrifugal force (Fc)

– circular motion and acceleration occurred from centrifugal force

ac = acceleration from centrifugal force (m/s2)

r = radial distance (m)

ω = angular velocity (rad/s)

2ra

c

Nur Istianah-KPP-Sentrifugasi-2014

Persamaan pada centrifuge settling

Page 18: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

Centrifugal force (Fc)

21Nur Istianah-KPP-Sentrifugasi-2014

Page 19: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

• The centrifugal force, Fc acting on an object of mass m, rotating in a circular path of radius R, at an angular velocity of ω is :

(1)

and

(2)

where N = rotational speed (rpm) ω= an angular velocity (rad s-1)

2mRFc

3060

2 NN

22Nur Istianah-KPP-Sentrifugasi-2014

Page 20: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

23Nur Istianah-KPP-Sentrifugasi-2014

Page 21: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

23

g force (gravities or g’s)

Nur Istianah-KPP-Sentrifugasi-2014

Page 22: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

• The steady-state velocity of particles moving in a streamline flow under the action of an accelerating force

Where vt=terminal velocity of particle; ρs and ρl = density of solid and liquid ; r = distance of the particle from center of rotation;µ = viscosity of liquid.

18

)( 2

sls

t

Dgvfrom

18

)( 22

sls

t

Drv

23Nur Istianah-KPP-Sentrifugasi-2014

Page 23: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

Centrifugation time

• Time taken by the particle to move though the liquid layer is called residence time (tr).

dt

drVt

23Nur Istianah-KPP-Sentrifugasi-2014

Page 24: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

18

)( 22 rDv ss

t

18

)(22 ss rD

dt

dr

23Nur Istianah-KPP-Sentrifugasi-2014

Page 25: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

)(

ln18

18

)(ln

18

)(1

22

1

2

22

1

2

0

222

1

ss

r

r

ss

t

ss

r

r

D

r

r

t

tD

r

r

dtD

drr

23Nur Istianah-KPP-Sentrifugasi-2014

Page 26: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

Calculation of flow rate for continuous centrifuge

• flow rate (Q)

1

2

222

1

2

2

1

2

22

22

1

2

ln18

)()(

ln18

)(

)(

ln18

r

r

Dbrr

r

r

DVQ

D

r

r

V

t

VQ

ssss

ss

r

23Nur Istianah-KPP-Sentrifugasi-2014

Page 27: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

• r1 = inside radius (m)

• r2 = outside radius (m)

• b = height of centrifuge(m)

• µ = viscosity (Pa.s)

• ω = an angular velocity (rad s-1)

• ρs = density of solid (kg/m3)

• ρ = density of liquid (kg/m3)

• Ds= diameter of particle(m)

• V(m3)=operating volume of the centrifuge

23Nur Istianah-KPP-Sentrifugasi-2014

Page 28: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

Example 1Find centrifugation time tr of a

particle d=1mm. In a centrifugeGiven

.25.0

.20.0

/1000

/1100

.101.8

995

3

3

4

mR

mR

mkg

mkg

sPa

RPMN

o

i

f

P

Ri

Ro

23Nur Istianah-KPP-Sentrifugasi-2014

Page 29: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

srad

N

/20.104

60

9952

60

2

Find ω

23Nur Istianah-KPP-Sentrifugasi-2014

Page 30: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

sec1025.3

1000110020.104001.0

)20.0/25.0ln(101.818

)/ln(18

3

22

4

22

r

r

fp

ior

t

t

d

rrt

Find time

tr of particle d=1mm. in centrifuge≥3.25x10-3sec

23Nur Istianah-KPP-Sentrifugasi-2014

Page 31: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

Example 2

Beer with a specific gravity of 1.042 and a viscosity of1.04x10-3 N s/m2 contains 1.5% solids which have adensity of 1160kg/m3. It is clarified at a rate of 240 l/hin a bowl centrifuge which has and operating volumeof 0.09 m3 and a speed of 10000 rev/min. The bowlhas a diameter of 5.5 cm and is fitted with a 4 cmoutlet. Calculate the effect on feed rate of an increasein bowl speed to 15000 rev/min and the minimumparticle size that can be removed at the higher speed.

23Nur Istianah-KPP-Sentrifugasi-2014

Page 32: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

• Solution

Initial flow rate

new flow rate

)/ln(18

)60/2( 22

1

1

io

fp

rr

DNVQ

)/ln(18

)60/2( 22

2

2

io

fp

rr

DNVQ

23Nur Istianah-KPP-Sentrifugasi-2014

Page 33: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

As all conditions except the bowl speed

remain the same,

Therefore,

Q2 = 0.15 l/s

2

2

2

2

1

2

2

1

2

)60/10000142.32(

)60/15000142.32(

)3600/240(

)60/2(

)60/2(

Q

N

N

Q

Q

23Nur Istianah-KPP-Sentrifugasi-2014

Page 34: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

To find the minimum particle size

mD

VN

rrQD

fp

io

8.61062.2

1020.1

09.0)10421160()60/15000142.32(

)]02.0/0275.0ln(1040.118[15.0

)()60/2(

)]/ln(18[

7

3

2

3

2

2

22

23Nur Istianah-KPP-Sentrifugasi-2014

Page 35: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

1507/10/2014 Nur Istianah-KPP-Sentrifugasi-2014

1

# A and B are dense and

light liquid,

rA, rB =outlet radius

rn= radius of neutral zone.

Fig 6.1. Separation of immiscible liquids

# t (s)=residence time

Ω = angular velocity,

Q = volumetric flowrate,

V = operating volume of the centrifuge,

D = diameter of the particle,

r2 = radius of light phase outlet,

r1 = radius of dense phase outlet,

N =speed of rotation

2

3

Separation of liquids

Page 36: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

Example3

• A bowl centrifuge is used to break an oil-in-water emulsion. Determine the radius of theneutral zone in order to position the feed pipecorrectly. (Assume that the density of thecontinuous phase is 1000 kg/m3 and thedensity of the oil is 870 kg/m3. the outletradius from the centrifuge are 3 cm and 4.5cm).

23Nur Istianah-KPP-Sentrifugasi-2014

Page 37: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

• Solution

mr

r

r

n

n

n

098.0

130

783.0025.2

8701000

)03.0(870)045.0(1000 222

23Nur Istianah-KPP-Sentrifugasi-2014

Page 38: SENTRIFUGASI -  · PDF fileTubular bowl centrifuge 500-2000 rpm 07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014 5 Better performance than turbular flow Preparative centrifuge. 6

THANKS FOR YOUR ATTENTION

The best person is one give something useful always

07/10/2014 Nur Istianah-KPP-Sentrifugasi-2014