PT.HTL ASIA PASIFIK CATALOG

52
The Controlled Bolting Specialists PT. HTL ASIA PASIFIK PT. HTL ASIA PASIFIK SOLE AGENT FOR PRODUCTS wert r R

description

 

Transcript of PT.HTL ASIA PASIFIK CATALOG

The Controlled Bolting Specialists

PT. HTL ASIA PASIFIK PT. HTL ASIA PASIFIK

SOLE AGENT FOR PRODUCTS wert r

R

ABOUT US ................Founded in 2011, PT. HTL Asia Pasifik has gone from strength to strength, fast

emerging as the industry leader serving South East Asia’s oil and gas industry

with specialized engineering equipment, services and technical back-up.

In such a small space of time the company has a proven history of growth matched

by the determination to constantly adapt and excel in all areas of engineering

support for the local market.

This has enabled PT. HTL Asia Pasifik direct access and inclusion in some of the

regions more complex engineering projects, and quickly be positioned atop of its

major competitors.

Our business ethic is to offer a fair price to our customers backed by certification

and traceability for all the engineering projects we are involved in. Our staff are

trained to international standards and go through regular refresher training courses which help to maintain their qualified position above others currently working in the industry.

Recently, continuing our strong record of growth, PT. HTL Asia Pasifik expanded

its operations into Malaysia and Brunei Darussalam via two key sole agents and has quickly emreged as the strongest competitor in both markets and has been the company of choice by many of the industries leaders in the oil and gas

sector.PT. HTL Asia Pasifik is the only company that can offer guaranteed leak free handover that is backed by completed documentation which includes up to date

calibration certificates for the tools supplied, either by sale or rental, copy of engineers certificates and more importantly full and informative certificates for the joint data and joint completion.

PT. HTL Asia Pasifik’s philosophy is that no job is too small, and we are happy to provide our equipment and services on a daily basis, weekly, or even monthly.

With a wealth of knowledge and trained manpower, PT. HTL Asia Pasifik will be

happy to provide you with qualified assistance, quotes for both purchase and

rental along with repair services and re-calibration services.PT. HTL Asia Pasifik is proud to be the areas only reliable source for calibration of

hydraulic and pneumatic torque equipment as well as hand torque wrenches and torque multipliers.

Why not give us a call to find out more about PT. HTL Asia Pasifik.

C O N T E N T S ................2,3) NGSD

4,5) NGLC

6,7) Hydraulic Nut Splitters

8,9) Hydraulic Flange Spreaders

10,11) Mechanical Flange Spreaders

12,13,14,15) Torque Pumps

16) Hose Reel

17) Tensioner Pumps

18,19) Bak Lok

20,21) Tensioners Topside

22,23) Tensioners Subsea

24) Manual Wrenches

25,26,27,28,29) Powered Torque Multipliers

30,31) Handtorque Standard Series

32,33) Service & Calibration

34,35,36,37,38) VF Bolt

39,40,41,42) Hot Work/ Welding Habitats

43) Training

44) Bolt Comparisson Chart

45) Technical Information - Standard Conversion

46) Metric and Caphead Bolt Conversion

47) Torque Figure Guide

48) Number and Side of Bolt per Flange

48) Notes

E-Mail : [email protected] 1

NEW GENERATIONSquare Drive Hydraulic Wrench

wert r

l Push Button Reversal of Square

Drive

l Corrosion Resistant Finish

l 360˚ Reaction Arml Push to Click Reaction Arms

l Multi-Axis High Flow Swivel

Manifold

l Simple Design

l Consistent Torque Output

l Fully Enclosed Drive

Mechanism

l Accurate Torque Output

The NGSD is used globally on a daily basis, in indus-tries ranging from offshore and steel production to open cast mining and chemical production. This is testament to the product’s vast success.

The NGSD range of Square Drive torque wrenches

combine many essential elements with quality and performance features, to ensure that the product delivers repeatable results in both tightening and loosening threaded connectors, whenever necessary. The Square Drive range is designed to be used in

connection with any good quality Impact Sockets

The range is equipped with a 360 x 180 degree uni-swivel, to eliminate the possibility of hose kinking and

allow its application in even, highly confined areas.Used in conjunction with our variety of 10,000PSI pump units as well as our complete range of Impact

Sockets, our Square Drive series is considerably more effective than all other Square Drive Hydraulic Wrenches in circulation

R

For Pumps

See Pages12 - 15

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Model A(mm) B(mm) C(mm) D(mm) E(mm) F(mm) G(mm) H(mm) I(mm)

NGSD-2 124 166.9 106.7 50.8 70.1 112.4 24.9 79.8 138.2

NGSD-3 162 212.9 134.6 66.5 91.5 148.3 33 108.8 178.2

NGSD-7 218 288.5 180 92 135.6 202.9 44 147 243.5

NGSD-10 240 316.5 200 100 143.7 221.8 50 163.5 269.7

NGSD-27 288 453 242.5 115 178 302.5 59 220 319

Model

Square

Drive

(in)

Metric

Bolt

Min.

Torque

(Nm)

Max.

Torque

(Nm)

Output

Accuracy

Repeat

Accuracy

Weitht

(kg)

NGSD-2 3/4 M8-M30 172 1722 +/-3% 100% 2.1

NGSD-3 1 M16-M42 447 4514 +/-3% 100% 4.8

NGSD-7 1-1/2 M22-M56 1003 10041 +/-3% 100% 9.3

NGSD-10 1-1/2 M42-M72 1491 14939 +/-3% 100% 13.8

NGSD-27 2-1/2 M48-M80 2631 27965 +/-3% 100% 31.8

•HardenedAlloySquaredriveprovideslonglife.

•Noreacionpawleliminatestoollockup.•27degreestrokeforhighperformanceandspeed.•CompactUni-Bodymadeofaviaionmaterialforhighdensity,lightweightandhightorqueraio.

•Accuratetowithin+/-3%.•Slimnoseradiusforeaseofoperaioninightspaces.•CEApproved

Features

Technical Informaion

E-Mail : [email protected] 3

NEW GENERATIONLow Clearance Hydraulic Wrench

wert r

The NGLC range, which has been designed to be

significanlty more user-friendly then similar product

available in the current marketplace. State of the

art technology is used in the manufacture of these

hydraulic tools and they are produced using a

premium quality steel. This results in unequalled

performance levels being provided when they are

needed most.

The NGLC Series Wrench was designed for the most

inaccessible bolting areas found in the industry. Its long

neck, short height and small radius have all added to

its great success. The tools are highly adaptable, and

changing the Low Profile Links takes seconds, thanks

to the simple design.

When used in conjunction with our full range of

10,000PSI Hydraulic Torque Pump Units, the Low

Profile series supersedes the performance of all other

Low Profile Hydraulic Wrenches available.

l Small Nose Radius

l Corrosion Resistant Finish

l Multi-Axis High Flow Swivel

Manifold

l Simple Design

l Consistent Torque Output

l Quick Interchangeable Heads,

No Tools Necessary

l Marathon Lifetime Warranty

R

For Pumps

See Pages12 - 15

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Model

Range of Hex

Sizes A/F

(in)

Range of

Hex Sizes

A/F

(mm)

Min.

Torque

(Nm)

Max.

Torque

(Nm)

Cylinder

Weight

(Kg)

Link

Weight

(Kg)

NGLC-2 3/4-23/8 19-60 330 2287 0.9 1.5

NGLC-4 17/16-31/8 36-80 786 5226 1.7 3.4

NGLC-8 113/16-311/16 46-105 1549 11049 3 6.3

NGLC-14 23/8-45/8 60-120 2725 18165 4.6 11.4

NGLC-30 31/2-53/4 90-155 6207 42005 10.4 20.5

Model L(mm) A1(mm) A2(mm) W1(mm) W2(mm)Output

Accuracy

Repeat

Accuracy

NGLC-2 185 133 102 32 50 +/-3% 100%

NGLC-4 241 175 137 42 66 +/-3% 100%

NGLC-8 298 213 145 53 83 +/-3% 100%

NGLC-14 356 246 203 62 99 +/-3% 100%

NGLC-30 461 312 272 83 132 +/-3% 100%

•HardenedAlloyHexagondriveprovideslonglife.

•Noreacionpawleliminatestoollockup.•27degreestrokeforhighperformanceandspeed.•CompactUni-Bodymadeofaviaionmaterialforhighdensity,lightweightandhightorqueraio.

•Accuratetowithin+/-3%.•Slimnoseradiusforeaseofoperaioninightspaces.•CEApproved

Features

Technical Informaion

E-Mail : [email protected] 5

HYDRAULIC NUT

SPLITTERSHydraulic Nut Splitters l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

The Hydraulic Nut Splitter is the ideal tool for removing

rusted nuts which have seized up and corroded. They

are designed with a single acting spring return, which

eradicates the need for grinding or flame cutting. The

Heavy Duty Blades are used can be easily removed to

make re-grinding and replacement possible, each blade

last 3 times longer than standard blades thanks to their 3

sided design, In addition to the standard features which

are generally associated with Hydraulic Nut Splitters.

FEATURES AND BENEFITS

l Triple edge replaceable cutting bladel Blade positioning scale to eliminate bolt damagel Cutting depth adjusted by rotating the cylinderl Size range from 3/4” to 3-1/2”

bolt diametersl Designed to fit BS1560/ANSI B16.5 flangesl Special subsea versions available

Versatile, reliable and troublefree operation

lOperates off a standard 10,000 psi pump unit

The abovepumps are

recommendedwith ourSplitters

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CYLINDER HEAD

Range ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’ ‘G’

Bolt Dia. Nut A/F mm in mm in mm in mm in mm in mm in mm in

ApproxWeight

kg lbs

ENSAS010001 ENSAS010002 3/4” -1” 1-1/4” -1-5/8”

(ENS1) (ENSH) M20 - M27 30mm -41mm

ENSAS010003 3/4” -1-1/4” 1-1/4” - 2”

(ENS1-2) M20- M33 30mm-50mm

ENSAS020001 ENSAS020002 1-1/8” -1-1/2” 1-13/16”- 2-3/8”

(ENS2) (ENS2-1) M30- M39 46mm-60mm

ENSAS020003 1-1/8” -1-3/4” 1-13/16”-2-3/4”

(ENS2-2) M30- M45 46mm -70mm

ENSAS030001 ENSAS030002 1-3/4” - 2” 2-3/4” - 3-1/8”

(ENS3) (ENS3-1) M45 - M52 70mm -80mm

1-3/4” - 2-1/4” 2-3/4” - 3-1/2”

ENSAS030003 M45 - M56 70mm -85mm

(ENS3-2)

ENSAS030004 1-3/4” - 2-1/2” 2-3/4” - 3-7/8”

(ENS3-2) M45 - M64 70mm -95mm

ENSAS030005 1-3/4” - 2-3/4” 2-3/4” - 4-1/4”

(ENS3-3) M45-M72 70mm-l05mm

ENSAS040001 ENSAS04OOO2 2-3/4” - 3” 4-1/4” - 4-5/8”

(ENS4) (ENS4-1) M76- M8O 110mm-115mm

ENSAS04OOO3 2-3/4” - 3-1/2” 4-1/4” - 5-3/8”

(ENS4-2) M76- M90 110mm-130mm

104 4.1 228 9 76 3 18 0.7 104 4.1 40.5 1.6 9 0.4 6.7 14.8

104 4.1 239 9.4 90 3.5 21 0.8 110 4.3 40.5 1.6 10 0.4 6.9 15.2

138 5.4 305 12 102 4 22 0.9 132 5.2 57.5 2.3 6 0.2 15.8 34.8

138 5.4 314 12.4 114 4.5 23 0.9 141 5.6 57.5 2.3 6 0.2 16 35.3

190 7.5 406 16 132 5.2 28 1.1 189 7.4 80.5 3.2 8 0.3 42 92.6

190 7.5 416 16.4 145 5.7 30 1.2 199 7.8 80.5 3.2 8 0.3 42.5 93.7

190 7.5 426 16.8 160 6.3 31.5 1.2 200 7.9 80.5 3.2 7 0.3 43 94.8

190 7.5 427 17.2 174 6.9 35 1.4 204 8 80.5 3.2 9 0.4 44 97

235 9.3 474 18.7 189 7.4 36.5 1.4 235 9.3 110.5 4.4 4 0.2 73 160.9

235 9.3 495 19.5 219 8.6 41 1.6 240 9.4 110.5 4.4 3 0.1 75 165.3

Cutting blades sold separately: Part No. Description: ENSBL010001 Cutting blade for ENS1, ENSBL020001 Cutting blade for ENS2, ENSBL030001 Cutting

blade for ENS3 ENSBL040001 Cutting blade for ENS4

E-Mail : [email protected] 7

HYDRAULIC FLANGE SPREADER

Hydraulic Flange Spreader l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

The NGFS15H Hydraulic Flange Spreader has beendeveloped to be a safe, simple and cost effective solutionto Flange Spreading.

SPECIAL FEATURES

l An access gap of only 6mm is

required for use

l It is robust yet lightweight, at

only 7.2kg

l It generates a spreading

force of 14.5 tons at

10000PSI

l It uses automatic mechanical

retraction

l It has a unique interlocking

first step to enhance safety

and give a secure hold at tips

The Kit comprises of:

2x Wedge Heads2x 10000PSI Hydraulic Cylinders2x 10000PSI Hydraulic Hoses1x 10000PSI 2 Stage Hand Pump1x 10000PSI Twin Value Manifold

2x Safety Blocks1x Instruction Manual1x Tool Box

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The stepped block accessory contains 2x step blocks and extendss up to 84mm

STEPPED BLOCK ACCESSORY2 x Stepped Blocks2 x M6 x 10mm CountersunkScrews1 x M4 Allen keySold as seperate item

MINI KIT:

1 x Wedgehead1 x 10,000 psi Hydraulic Cylinder1 x Safety block1 x Instruction Manual

STANDARD KIT:1 x Wedgehead1 x 10,000 psi Hydraulic Hose

1 x 10,000 psi Hydraulic Cylinder1 x 10,000 psi Two Stage HandPump1 x Safety block

1 x Instruction Manual1 x Carry Case c/w Foam Insert

MAXI KIT:2 x Wedgeheads2 x 10,000 psi Hydraulic Hose2 x 10,000 psi Hydraulic Cylinder

1 x 10,000 psi 2 Stage Hand pump1 x 10,000 psi Twin Valve Manifold2 x Safety block1 x Instruction Manual1 x Carry case c/w Foam

E-Mail : [email protected] 9

MECHANICAL FLANGE SPREADERMechanical Flange spreader l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

The NGFS9M Mechanical Spreader has been developed to provide a safe, simple and cost effective solution to Flange Spreading.

It is suitable for use during:

l Commissioning

l Constructing

lRoutine Maintenance

lShutdowns / Outages

lTesting

lValve Change-outs

Operating Benefits

l Time /Cost saving l

Lightweight

l Precision tool lSafe &

easy to use

l Minimum maintenance

l Labour saving / No

slippage

l Portable

SPECIAL FEATURES

l An access gap of only 6mmis required for usel It is robust yet lightweight, at

only 5.5kgl It generates a spreading force of 9 tons at 150lbs/ftl It uses automatic mechanical retractionl It has a unique interlocking first step to enhance safety

and give a secure hold at tipsl Rotating swivel handle

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KIT OPTIONS

The Kit Comprises of:

l 1x Wedge Head c/w

Handle

l 1x Safety Block

l 1x Ratchet Spanner

l 1x Instruction Manua

Stepped Block Accessory2 x Stepped Blocks

2 x M6 x 10mm Screws

Countersunk Screws

1 x M4 Allen key

Sold as seperate item in pairs

E-Mail : [email protected] 11

ModelReservoir

(L)Power

(KW)

Flow Rate

(L/min)

Operating

pressure

(MPa)

Size

(mm)Air Source

Weight

(kg)

Port

No.

NG AP8042A1

NG AP8042A2

7.6 1.25

Pressure: 0.5-0.7Mpa

Air Consumption: 2.2

m3/min

[email protected]

[email protected]

0.85@32-70MPa

281*428*445

2

4

70 18.5

•Powered by air, explosion proof, safe, no warming up, continuous operation

•Big flow, high speed, light weigt

•Internal pressure release valve to protect the

pump

•Runs up to 4 hydraulic torque wrenches simultaneously by multi-port manifold

Features

HYDRAULIC TORQUE

PUMPSTorque Pump Unit l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

The standard series 10,000PSI Air and Electric

operated Torque Pumps are the most widely used

Pump Units worldwide. The Air-operating Pump has

a built in Oil Cooling system, which cools the oil.

This is combined with a high-flow Filter/Lubricator

which ensures a constant feed of dry, lubricated

air for continuous use. The Muffler that is supplied

with the unit minimises the level of noise produced

when it is in use.

l All Torque Pumps are supplied with the fol-

lowing:

l 15ft Twinline Hoses

l 4” 10,000PSI Calibrated Gauge

l Hydraulic Oil

l Lubricating Oil (Air Pumps only)

l Oil Level Indicator

l Remote control handsets

l 110v Extension Cable (Electric Pumps

only)

l Please Note: Petrol Driven Pumps are also

available.

Should you have any special requirements

please contact us

Pneumatic Pump Electric Pump

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ModelReservoir

(L)

Motor

Speciications(KW)

supply Flow Rate

(L/min)

Operating

pressure

(MPa)

Size

(mm)

Remote

Control

Line

(Standard,m)

Weight

(kg)

Port

No.

7.6 1.0

NG110 MP8042A1

NG220 MP8042A1

NG110 MP8042A2

NG220 MP8042A2

NG110 MP8042A3

NG220 MP8042A3

NG110 MP8042A4

NG220 MP8042A4

110V/

220V/

50HZ

[email protected]

[email protected]

0.85@32-70MPa

70 375*300*410 6 25

2

2

2

2

4

4

4

4

•Advanced3-stagelow,greatlyimprovingeiciency

•Canstartunderfullloadandpressure•Powerfulelectricmotor,brush-less,andmaintenancefreewithlonglife

•Smallvolume,lightweight,easytocarry•Powerfulradiatorcanautorunwhenoiltemperaturereach35°C,suitableforconinuousoperaion

•Runsupto4hydraulictorquewrenchessimultaneouslybymuli-portmanifold

Features

Technical Informaion

FL

OW

(L/m

in)

PRESSURE (MPa)

Performance Chart

u

u

0 10 20 30 40 50 60 70

8

7

6

5

4

3

2

1

0

E-Mail : [email protected] 13

NEW GEN 110/220 ACAuto-cycle Electric-Hydraulic Pump

•“Auto-Cycle” operation, complete tightening and loosing for the bolts only need to press the auto

button

•High speed and efficient transfer of energy

•Powerful electric motor, brush-less and maintenance free with long life

•Small volume, light weight, easy to carry

•Powerful radiator can auto run when oil temperature reach 35°C, suitable for continuous operation

•Manual or auto-cycle setting can be selected depending on the need at the time.

•Runs up to 4 hydraulic torque wrenches simultaneously by multi-port manifold

Features

ModelReservoir

(L)

Motor

Speciications(KW)

Supply Flow Rate

(L/min)

Operating

pressure

(MPa)

Size

(mm)

Remote

Control Line

(Standard,m)

Weight

(kg)

Port

No.

7.6 1.0

NG110 AC8042D1

NG220 AC8042D1

NG110 AC8042D2

NG220 AC8042D2

NG110 AC8042D3

NG220 AC8042D3

NG110 AC8042D4

NG220 AC8042D4

110V/

220V/

50HZ

[email protected]

[email protected]

0.85@32-70MPa

70 375*300*410 6 25

2

2

2

2

4

4

4

4

wert rR

14 www.htlasiapasifik.com

NEW GEN APPneumaic Hydraulic Pump

•Powered by air, explosion proof, safe, nowarmingup,coninuousoperaion

•Highlow,highspeed,lightweigt• Internal pressure release valve to protectthepump

•Runs up to 4 hydraulic torque wrenchessimultaneouslybymuli-portmanifold

Features

ModelReservoir

(L)Power

(KW)

Flow Rate

(L/min)

Operating

pressure

(MPa)

Size

(mm)Air Source

Weight

(kg)

Port

No.

NG AP8042A1

NG AP8042A2 7.6 1.25

Pressure: 0.5-0.7Mpa

Air Consumption: 2.2

m3/min

[email protected]

[email protected]

0.85@32-70MPa

281*428*445

2

470 18.5

wert rR

E-Mail : [email protected] 15

HOSE REELSUBSEA HOSE REELS l l l l l l l l l l l l

l Manufactured from high grade anti-corrosive stainless steel to minimise reel maintenance time.

l Both models holds a capacity of 600m of

single Bolt Tensioning flexible hose or 300m of twin hose

l Integrated high pressure quick connection coupling

l Locking facility - enables reel to be un-

attended during pressurisation

l Integrated Brake enables greater control feeding & retracting of down line hose

Overall dimensions (packed)Approx. 16 1/8” x 16 1/2” x 18 1/2” (410mm x 420mm x 470mm) Approx weight (packed) 42 lbs (19Kg)

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C B

A

TENSIONER PUMPHYDRAULIC TENSIONER PUMPS l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

The air operated Tensioner pump unit is designed and

constructed to be failsafe, user friendly, lightweight and

compact. They work on a simple but efficient principle,

magnified through differentialpiston areas. A large

piston drives a smaller hydraulic piston, which provides

flow at high pressure. The frames are stainless steel to

help against corrosion and are extremely easy to use,

even though the pumps are compact all the usable

components are located in easy to reach places, easy to

read gauge due to the large dial located on the side of

the pump.

AIR DRIVE

(PSI) BAR

NGHP 250

20 (1-4) 40 (2-8) 60 (1-4) 80 (5-50 100 (6-9)

PSI BAR PSI BAR PSI BAR PSI BAR PSI BAR

4000 276 10500 724 16250 1121 21500 1483 27500 1897

Dimensions mm A B C Weight

Size 510 510 450 19kg

l Hydraulic pressure is held without energy consumption

l Explosion Proof, requires no

electrical power or connections.

l Intrinsically Safe

l Compact and lightweight

l Contamination tolerant

l Outlet stall pressure pre-

determined by the air drive

regulator

l Ideal for stop start applications

under full load

l Easy to install and operatea

wert r

R

E-Mail : [email protected] 17

PURCHASE AS A KIT

OR AS A ONE-OFF

WONT LOCK ON

SPARK FREE

HANDS FREE

NO FLOGGING

NO TRAPPED FINGERS

BAK-LOKNo need to use hammer or a flogging spanner

again.The Bak-Lok can be used to make-up orbreak-out connections up to 61⁄8” AF, each tool coverstwo bolt sizes in one and is easily fitted and removed.The Bak-Lok is spark free and designed not to lockonto the application like traditional flogging spanners,saving you time and money.

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NGBL 1 7.5 85 16 M6x1.0 27MM 24MM

NGBL 2 7.5 97 18 M6x1.0 32MM 30MM

NGBL 3 7.5 113 24 M8x1,25 41MM 36MM

NGBL 4 7.5 144 27.5 M12x1.75 55MM 50MM

NGBL 5 7.5 166 32.5 M12x1.75 65MM 60MM

NGBL 6 7.5 214 35 M16x2.0 85MM 80MM

NGBL 7 10 241 40 M16x2.0 95MM 90MM

NGBL 8 12 271 42.5 M20x2.5 105MM 100MM

NGBL 9 14 297 50 M20x2.5 115MM 110MM

NGBL 1A 7.5 114 20 M6x1.0 1 - 5/8” 1 - 7/16”

NGBL 2A 7.5 134 25 M8x1.25 2” 1 - 13/16”

NGBL 3A 7.5 156 29 M12x1.75 2 - 3/8” 2 - 3/16”

NGBL 4A 7.5 176 32.5 M12x1.75 2 - 3/4” 2 - 9/16”

NGBL 5A 7.5 197 35 M12x1.75 3 - 1/8” 2 - 15/16”

NGBL 6A 11 245 40 M16x2.0 3 - 7/8” 3 - 1/2”

NGBL 7A 10 289 45 M20x2.5 4 - 5/8” 4 - 1/4”

PT. HTL Bak-Lok Size from 11/4” AF (32mm AF) up to 61/8” AF (155 mm AF)

Clearance Length Depth Bolt Size Large A/F Small A/F

( C ) ( L ) ( D )

KEY BENEFITS:

l Hand free

l No trapped fingers

l 2 sizes in 1

l Spark free

l No Flogging hammer

required

l Won’t lock on

l Safe & easy to use

l Fitted in seconds

l Removed instantly

l Save time & money

l Purchase as a kit or

as one off

l 11/4” AF 61/8” AF

L

c

D

Large A/F Small A/F

Bolt Size

L

D

TECHNICAL INFORMATION

E-Mail : [email protected] 19

TENSIONERSHydraulic Tensioners Top Side l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

The Spring Return design dramatically increasesproductivity and safety on the job site when compared toolder technology manual return tensioners.

All models excluding the 0 model have a stroke of 10 mmand cover ranges from 3/4”- 4”, the NGSR tensioners offer

both metric and imperial inserts. The anti- slip tool surfaceimproves operator grip as well as increasing safety. Thedual port design makes operation twice as fast as a singleport tensioner , as well as simplifying hose connection andeliminating tee-block

l Piston stroke - 10mm except for NGSR 0 - 8mm Max tool pressure - 21,750 psi (1,500 bar)

l Bolt protrusion above nut = 1 x bolt diameter

l D includes an allowance for tool removal after bolt tightening with 10mm tool stroke

l Weight excludes puller sleeve

l Product development is constantly

taking place and dimensions may change without notice

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20 www.htlasiapasifik.com

A

B

C

A

B

C

A

B

TECHNICAL INFORMATION

Tool RefLoad Cell

Stud Diameter Adapter Kit Adapter Kit

Imperial PartNumber Metric Part Number

Tool LoadLbs

(tonf) - KN

(tonf) - KNArea

in2 mm2

‘A’

in mm

‘B’

in mm

‘C’ A/F

in mm

‘D’ Imp bolts Met bolts in mm in mm

ApproxWt

lbs kg

NGSR 0NGSRAS000001

NGSR 1NGSRAS010001

NGSR 2NGSRAS020001

NGSR 3NGSRAS030001

NGSR 4NGSRAS040001

NGSR 5NGSRAS050001

NGSR 6NGSRAS060001

NGSR 7NGSRAS070001

3/4” NGSRAS0000027/8” NGSRAS000006

M20 NGSRAS000004M22 NGSRAS000008

35494

(16.1) 160

1” NGSRAS0100031-1/8” NGSRAS010005

M24 NGSRAS010007M27 NGSRAS010009

M24 NGSRAS020011

M27 NGSRAS020013M30 NGSRAS02OO14M33 NGSRAS020015

M36 NGSRAS02OO16

1” NGSRAS020003

1-1/8” NGSRAS0200051-1/4” NGSRAS020007

1-3/8” NGSRAS020009

1-1/4” NGSRAS0300031-3/8” NGSRAS030005

1-1/2” NGSRAS0300071-518” NGSRAS030009

M33 NGSRAS030011M36 NGSRAS030012

M39 NGSRAS030013M42 NGSRAS030014

1-112” NGSRAS040004

1-5/8” NGSRAS040006

1-3/4” NGSRAS0400081-7/8” NGSRAS040010

2” NGSRAS040012

M39 NGSRAS040014

M42 NGSRAS040015

M45 NGSRAS040016M48 NGSRAS040017

2” NGSRAS0500042-1/4” NGSRAS050006

2-112” NGSRAS0500082-3/4” NGSRAS050010

M52 NGSRAS050012M56 NGSRAS0S0013

M60 NGSRAS050015

M64 NGSRAS050016M68 NGSRAS050018

2-3/4” NGSRAS060004

3” NGSRAS0600063-1/4” NGSRAS06000S

3-112” NGSRAS060010

M72 NGSRAS060014

M76 NGSRAS060016

M80 NGSRAS060018MS5 NGSRAS060020

M90 NGSRAS060022

3-1/2” NGSRAS0700043-3/4” NGSRAS070006

4” NGSRAS07000S

M00 NGSRAS070010

M95 NGSRAS070012Ml00 NASRS070014

61949

(28.1) 280

99648

(45.2) 450

145945

(66.2) 660

223546

(101.4) 1000

331372

(150.5) 1500

553134

(250.9) 2500

708118

(321.2) 3200

1.65 1067 2.6 66

2.89 1867 3.4 87

4.65 3001 4.1 103

6.82 4401 4.7 118

10.34 6668 5.5 140.5

15.50 10003 6.9 175.5

25.84 16671 8.6 219

33.06 21339 9.9 252

3.7 93 2.5 63 5.4 136 5.6 142 3.7 9.3 2.5 63 5.5 142 5.6 144

4.6 117 2.7 68 6.9 175 7.0 178 4.6 117 2.7 68 6.9 175 7.1 181 4.7 120 2.8 72

4.6 117 3.0 75 6.9 175 6.9 175 4.6 117 3.0 75 7.0 175 4.7 120 3.2 80 7.1 181 7.2 184 4.8 123 3.3 84 7.4 188 7.5 190

5.0 126 3.5 89 7.7 195 7.7 196

4.8 123 3.5 88 7.5 190 7.6 192 5.0 126 3.8 96 7.8 197 7.8 198

5.1 130 3.8 96 8.0 203 8.0 204 5.2 133 4.1 105 8.2 209 8.3 211

5.2 132 4.4 112 8.3 211

5.3 135 4.5 114 8.5 217 5.5 139 4.7 118 8.8 223 5.6 142 4.4 114 9.1 230

5.7 145 4.7 120 9.3 236

5.8 148 4.7 120 9.7 246 9.8 248

6.1 154 5.4 138 10.2 259 10.2 258

6.3 151 5A 138 10.2 259 10.3 262 6.2 161 6.0 153 10.7 272 10.8 273

6.6 167 6.1 156 11.2 284 11.1 283

6.6 167 6.2 157 11.7 297

6.9 171 7.2 182 12.1 308 7.1 180 7.5 190 12.3 312

7.1 180 7.5 190 12.7 323

7.3 186 8.1 205 13.2 334

7.3 186 7.9 200 13.2 339 7.3 186 7.9 200

7.6 192 7.9 200 13.7 352

7.8 199 8.3 210 14.2 364

8.4 212

8.6 218 8.9 225

9.1 231

11.6 294 12.1 307

12.6 320

13.1 332

13.3 341 13.5 346

13.9 356

70.5 32.0

50.7 23.0

30.4 13.8

18.5 8.4

11.9 5.4

9.0 4.1

6.0 2.7

3.1 1.4

E-Mail : [email protected] 21

SUBSEA TENSIONERSSUBSEA BOLT TENSIONER l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

Hydraulic Subsea Tensioners

Our Subsea bolt tensioner have a stroke of 30mm

and cover ranges from ¾” to 3.1/2”. Incorporating

the quick reaction nut feature reduces diver fatigue,

improving diver safety and productivity.

FEATURES AND BENEFITS

l Quick reaction SubSea Tensioner

l Visible piston stroke indication

l Piston / cylinder misalignment

compensation

l Anti-slip cylinder surface for

improved handling

l Low friction seals

l Anti-corrosion coating

l Bolt coverage from 3/4” to 3 1/2”

l Designed to fit BS1560 / ANSI B16.5 /

API flanges, as well as most

22 www.htlasiapasifik.com

TECHNICAL INFORMATION

l Piston stroke - 30mm (Except SST1 - 20mm)

l Max tool pressure - 21,750psi (1,500 bar)

l ‘D’ includes an allowance for tool removal

after bolt tightening

with 30mm tool stroke

l Product development is constantly taking

l place and dimensionsmay change without

notice

A

C

D

BT

o n

ea

re

st o

bs

tu

ctio

n

Tool

Ref

Bolt Diameter

Quick Quick

Reaction Nut Reaction Nut

Imperial Number Metric Number

Tool Load

Ton (Short)

KN

Hydraulic

Area

In2 mm2 ‘A’

In/mm

‘B’

In/mm‘C A/F’

In/mm

Minimum Bolt

Protrosion

(Above Nut)

In mm

Imp bolts Met

bolts

‘D’

In/mm

SST 1

SST 2

SST 3

SST 4

SST 5

SST 6

SST 7

3/4” QRNAS01000l

7/8” QRNAS010003

1” QRNAS020001

1-1/18” QRNAS020003

1-1/4” QRNAS030003

1-3/8” QRNAS030004

1-1/2” QRNAS040003

1-5/8” QRNAS030004

1-3/4” QRNAS050001 1-7/8” QRNAS050003

2” QRNAS050004

2-1/4” QRNAS060001

2-1/2” QRNAS060003

2-3/4” QRNAS060004

3” QRNAS070001 3-1/4” QRNAS070003

3-1/2” QRNAS070004

M20 QRNAS010004

M22 QRNAS010005

M24 QRNAS020004

M27 QRNAS020005

M30 QRNAS020006

M33 QRNAS030005M36 QRNAS030006

M39 QRNAS040005

M42 QRNAS040006

M45 QRNAS050005M48 QRNAS050006

M52 QRNAS050007

M56 QRNAS060005MOO QRNAS060006

M64 QRNAS060007M68 QRNAS060008

M70 QRNAS060009

M76 QRNAS070005

M80 QRNAS070006

M85 QRNAS070007MOO QRNAS070008

15.7 140

27 240

43 380

62 550

99 880

175 1560

289 2575

1.45 934

2.48 1600

3.93 2534

5.69 3668

9.10 5868

16.14 10411

26.63 17176

2.60/66 3.82/97 1.89/48

3.23/82 5.01/127.5 2.36/60

3.82/97 5.39/137 3.03m

4.37/111 5.751/146 3.54/90

6.97/177 7.11/1110.5 5.51/140

8.54/217 7.951202 7.09/180

5.35/136 6.22/158 4.49/114

4.09 107

3.98 105

5.24 139

5.12 136

134

5.35 142

5.24 139

5.51 147 5.35 144

5.94 160 5.83 158

5.71 154

6.54 178

165 175 6.30 172

6.06 169

7.13 195 6.89 192

6.55 188 184

8.98/228

11.65/296

12.17/309

12.68/322

13.46/342

14.72/374

16.10/409

E-Mail : [email protected] 23

MANUAL WRENCHES

The Powertorc Industrial grade digital

torque wrench comes complete with bi-

directional ratchet mechanism.

These wrenches offer outstanding features

such as reliability, durability and consistency

of readings to +/- 1% FSD.

Readings can be stored and later down-

loaded to laptop or desk top computer.

Development is underway to have readings

sent by blue tooth.

The bi-directional retchet is specially de-

signed for robust constant use and is also

dirt resisant yet operates smoothly, double

pawls increase the strength and durability

of the retchet mechanism.

The Powertorc Industrial grade digital

torque wrench is the tool to add to your

inventory with its re-chargeable battery

pack and large capacity memory for storing

readings. It is the ideal companion tool for

work that offers traceability and allows for

true record keeping.

ModelRange Gradation Square Drive Lever Arm Length

L2Total

LengthWeight

NGDTW10B

NGDTW20B

NGDTW50B

NGDTW100B

NGDTW200B

NGDTW300B

NGDTW500B

NGDTW800B

NGDTW1000B

NGDTW2000B

N.m lbf.ft lbf.in N.m lbf.ft lbf.in mm mm mm Kg

2-10 1.47-7.38 17.7-88.5 0.01 0.1 10 277 355 0.75

4-20 2.9-14.7 35.4-177 0.01 0.1 10 277 355 0.75

10-50 7.4-36.9 88.5-442.5 0.01 0.1 10 277 355 0.8

20-100 14.7-73.8 177-885 0.1 1 12.5 330 412 1.1

40-200 29.5-147.5 354-1770 0.1 1 12.5 400 485 1.4

60-300 44-221 530-2655 0.1 1 12.5 500 588 1.7

100-500 74-369 885-4425 0.1 1 20 710 798 3.45

160-800 117-590 1416-7080 0.1 1 20 800 1050 4.6

200-1000 147-738 1770-8850 0.1 1 25 900 1150 7.5

400-2000 295-1475 3540-17700 0.1 1 25 1200 1425 10.2

24 www.htlasiapasifik.com

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Powered Torque Multipliers

Powertorc powered multipliers give a combination of speed and power.

Manufactured from high grade engineering steels and latest technology motors, both electric and pneumatic.

The electric motors are complete with pre set cut off that allows the motor to run efficiently until the desired

torque is achieved at which point the motor will shut down, the motor will reset it self once the trigger is

released to allow pulsing.

Unlike many other manufacturers today, Powertorc have ensured that

the air motor fitted to their multipliers are designed to be stall type.

These motors are specifically designed for controlled torque

application and will stall safely once the required torque is reached.

The motors are mounted via a rotating coupling plate which

effectively kills of all inertia kicks making the tools safer to use

protecting the users wrists and because the drive is through a

multiplier gear box, there is no hammer action eliminating white

finger vibration.

Both electric and pneumatic options come with vertical and 90 degree

angle drives, heavy duty reaction fool and a wide range of nose cone

extensions, and made to measure reaction feet.

With a reliable maximum 3% full scale deflection and only 1%

difference of repeatability, Powertorc powered multipliers are fast

becoming the engineers choice

E-Mail : [email protected] 25

Model No. Min.torque (Nm) Max.torque (Nm) Square C D (mm) L (mm) Width E (mm) Weight (kg)

NGTM-06AV 135 860 1” 88 365 186 5.8

NGTM-13AV 210 1350 1” 88 365 186 5.9

NGTM-18AV 285 1800 1” 88 365 186 6.0

NGTM-32AV 510 3250 1 88 422 186 8.3

NGTM-36AV 560 3600 1 88 422 186 8.4

NGTM-45AV 720 4590 1 88 422 186 8.5

NGTM-62AV 970 6200 1 129 451 186 15.2

NGTM-108AV 1690 10800 1 129 484 186 17.4

1”2

1”2

1”2

1”2

1”2

*NGTM series pneumatic wrenches includes : Air gauge, hose, quick coupling (air inlet connector of air gauge is excluded)

*Above weight does not include reaction arm.

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Pneumatic Multiplier

Constructed for high grade engineering steels and polymers The Powertorc range of air driven multipliers are lightweight, strong, fast and reliable.Torque control is achieved by setting the air pressure

at the regulator lubricator unit while the multiplier is running freely.Each air driven multiplier comes complete with a calibration certificate detailing the given torque at 5psi intervals making it easier for the operator to set up.Each multiplier comes with a standard reaction foot,

however if you require something more refined, talk to our engineers. customized reactions and nose cone extensions are available on request

Features

extremely powerful and produces up to 10,800NMcapable of operating at less than 6 baris bi-directional giving full forward and reverse

functionsis non-impacting therefore reduces user fatigueIt is relatively quiet and never exceeds 81dB (A)fitted with soft start trigger controls, allowing for easy socket

location and gradual reaction take uphas optional automatic 2-speed gear box reduces bolt run down time

The 90 degree angled drive multiplier is ideal for use in confined spaces, and is fitted with a carrying handle to ease placement of the tool when on the job,The motor is attached to the drive via rotating mounting plate and the 90 degree gear drive is also attached to the gearbox via rotating mounting plate allowing the user to position the tool to insure safe operationAs with the standard pneumatic multiplier, our angled drive models are constructed using high grade steels and polymers and come complete with calibration certificate.

26 www.htlasiapasifik.com

Model No. Min.torque (Nm) Max.torque (Nm) Square C D (mm) L (mm) H (mm) Width E (mm) Weight (kg)

NGTM-08AA 135 860 1” 88 259 252 186 7.0

NGTM-13AA 210 1350 1” 88 259 252 186 7.1

NGTM-18AA 285 1800 1” 88 259 252 186 7.2

NGTM-32AA 510 3250 1 88 259 316 186 9.5

NGTM-36AA 560 3600 1 88 259 316 186 9.6

NGTM-45AA 720 4590 1 88 259 316 186 9.7

NGTM-62AA 970 6200 1 129 259 345 186 16.4

NGTM-108AA 1690 10800 1 129 259 378 186 18.6

1”2

1”2

1”2

1”2

1”2

*NGTM series pneumatic wrenches includes : Air gauge, hose, quick coupling (air inlet connector of air gauge is excluded)*Above weight does not include reaction arm.

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Pneumatic Angle Multiplier

Constructed for high grade engineering steels and polymers The Powertorc range of air driven multipliers are lightweight, strong, fast and reliable.Torque control is achieved by setting the air pressure

at the regulator lubricator unit while the multiplier is running freely.Each air driven multiplier comes complete with a calibration certificate detailing the given torque at 5psi intervals making it easier for the operator to set up.Each multiplier comes with a standard reaction foot,

however if you require something more refined, talk to our engineers. customized reactions and nose cone extensions are available on request

Features

extremely powerful and produces up to 10,800NMcapable of operating at less than 6 baris bi-directional giving full forward and reverse

functionsis non-impacting therefore reduces user fatigueIt is relatively quiet and never exceeds 81dB (A)fitted with soft start trigger controls, allowing for easy socket

location and gradual reaction take uphas optional automatic 2-speed gear box reduces bolt run down time

The 90 degree angled drive multiplier is ideal for use in confined spaces, and is fitted with a carrying handle to ease placement of the tool when on the job,The motor is attached to the drive via rotating mounting plate and the 90 degree gear drive is also attached to the gearbox via rotating mounting plate allowing the user to position the tool to insure safe operationAs with the standard pneumatic multiplier, our angled drive models are constructed using high grade steels and polymers and come complete with calibration certificate.

E-Mail : [email protected] 27

Model No. Min.torque (Nm) Max.torque (Nm) Square C D (mm) L (mm) Width E (mm) Weight (kg)

NGTM-06EV 100 600 88 432 208 6.6

NGTM-08EV 100 800 88 432 208 6.7

NGTM-12EV 200 1200 1” 88 439 208 6.8

NGTM-26EV 400 2600 1” 88 486 208 8.6

NGTM-38EV 500 3800 1 88 496 208 9.2

NGTM-60EV 1000 6000 1 129 525 208 16.0

NGTM-80EV 1200 8000 1 129 558 208 18.0

NGTM-100EV 1800 10000 1 129 558 208 18.2

NGTM-120EV 2000 12000 1 129 558 208 18.4

3”4

3”4

1”2

1”2

1”2

1”2

1”2

*Above weight does not include reaction arm.

Electric Multiplier

Constructed for high grade engineering steels and polymers The Powertorc range of electric driven multipliers are lightweight, strong, fast and reliable. Torque control is achieved by programming in the desired torque via the function pad, once torque is achieved it is displayed on the screen and the simple but effective cut of mechanism prevent over and undershooting thus giving a more reliable result. Motor resets for pulsing as soon as trigger

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is released Each electric driven multiplier comes complete

with a calibration certificate detailing the given torque against the tools setting. Each multiplier comes with a standard reaction foot, however if you require something more refined, talk to our engineers. customized reactions and nose cone extensions are available on request.

Features

extremely powerful and produces up to 12,000NMcapable of operating all day long with no fluctuations of output affected by heat

is bi-directional giving full forward and reverse functionsis non-impacting therefore reduces user fatigue

It is relatively quiet and never exceeds 87dB (A)fitted with soft start trigger controls, allowing for easy socket location and gradual reaction take up

has optional automatic 2-speed gear box reduces bolt run down time

The 90 degree angled drive multiplier is ideal for use in confined spaces, and is fitted with a carrying handle to ease placement of the tool when on the job,The motor is attached to the drive via rotating mounting plate and the 90 degree gear drive is also attached to the gearbox via rotating mounting plate allowing the user to position the tool to insure safe operationAs with the standard electric driven multiplier, our angled drive models are constructed using high grade steels and polymers and come complete with calibration certificate.

28 www.htlasiapasifik.com

Model No. Min.torque (Nm) Max.torque (Nm) Square C D (mm) L (mm) H (mm) Width E (mm) Weight (kg)

NGTM-06EA 100 600 88 339 252 208 7.8

NGTM-08EA 100 800 88 339 252 208 7.9

NGTM-12EA 200 1200 1” 88 339 259 208 8.0

NGTM-26EA 400 2600 1” 88 339 306 208 9.8

NGTM-38EA 500 3800 1 88 339 316 208 10.4

NGTM-60EA 1000 6000 1 129 339 345 208 17.2

NGTM-80EA 1200 8000 1 129 339 378 208 19.2

NGTM-100EA 1800 10000 1 129 339 378 208 19.4

NGTM-120EA 2000 12000 1 129 339 378 208 19.6

3”4

3”4

1”2

1”2

1”2

1”2

1”2

*Above weight does not include reaction arm.

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Electric Angle Multiplier

Constructed for high grade engineering steels and polymers The Powertorc range of electric driven multipliers are lightweight, strong, fast and reliable. Torque control is achieved by programming in the desired torque via

the function pad, once torque is achieved it is displayed on the screen and the simple but effective

cut of mechanism prevent over and undershooting thus giving a more reliable result.Motor resets for pulsing as soon as trigger is released Each electric driven multiplier comes complete with a calibration certificate detailing the given torque against the tools setting. Each multiplier comes with a standard reaction

foot, however if you require something more refined, talk to our engineers. customized reactions and nose cone extensions are available on request.

Features

extremely powerful and produces up to 12,000NMcapable of operating all day long with no fluctuations of output affected by heat

is bi-directional giving full forward and reverse functionsis non-impacting therefore reduces user fatigueIt is relatively quiet and never exceeds 87dB (A)fitted with soft start trigger controls, allowing for

easy socket location and gradual reaction take uphas optional automatic 2-speed gear box

reduces bolt run down time

E-Mail : [email protected] 29

HANDTORQUE STANDARD SERIES

Models to 20,000 N.m lllllllllllllllllllllllllllllllllllllllllllllllllllllllllll

FEATURES AND BENEFITS:

l True torque multiplication guaranteed better than ±4%.

l High ratios allow the use of a small torque wrench,

multipliers can be used where access is limited.

l Anti Wind-Up Ratchet available on all models.

l Electronic torque transducers can be fitted for precise

torque monitoring.

l Other models available on request.

A

B

C

Model

D (mm)

H (mm)

h (mm)

Input Square Drive

Output Square Drive (B)

Torque Ratio

Approx Weight (kg)

Max. Torque Output (N.m)

NGTM-10W NGTM-20W NGTM-35W NGTM-55W NGTM-75W NGTM-100F NGTM-150F NGTM-200F 80.5 80.5 96.5 117 121 — — —

88 105 163 187 195 — — —

49 76 94 107 107 — — —

1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 3/4” 3/4”

1” 1” 1” 1 1/2” 1 1/2” 1 1/2” 2 1/2” 2 1/2”

1 : 4 1 : 13.7 1 : 17 1 : 21 1 : 24.3 1 : 29 1 : 61.2 1 : 67

2.3 3.3 5.9 9.7 13 16 30 30

1000 2000 3.500 5500 7500 10000 15000 20000

30 www.htlasiapasifik.com

HANDTORQUE STANDARD SERIES

Models to 20,000 N.m l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

FEATURES AND BENEFITS:

l True torque multiplication guaranteed

better than ±4%.

l Anti Wind-Up Ratchet available on all models.

l Other reaction styles can be designed to

suit specific applications.

l Electronic torque transducers can be fitted

for precise torque monitoring.

A B C D E F G H I J K L M N O P Q R S T U V

52 18 71 72 121 6.5 47 32 65 9 70 165 70 35 8 10 32 36.5 1” 25 — —

52 16.5 73 87 134 2.5 56 29.5 66.5 12 80 180 80 45 9 12 34 43.7 1” 25 — —

62 22 80 104 160 7.5 66 45 78 11.5 95 210 90 55 11 15 38 53.5 1.5” 25 107 31

62 22 90 114 172 5.5 72 45 84 14 110 240 100 64 13.5 18 38 61 1.5” 30 122 37

70 24 102.5 142 195.5 17 102 45 87 16 130 275 110 76 15 20 43 71 1.5” 30 — —

NGTM–20F

NGTM–35F

NGTM–55F

NGTM–75F

NGTM–100F

V

V U

G

=S =S

FC

B

E

A

D

H

J

C

KM

L

N

O

P

Q

R

70

T

E-Mail : [email protected] 31

SERVICE & CALIBRATION

Calibraton

PT. HTL has recently heavily invested in a brand new, state of the

art calibration laboratory. This allows for the replication of how

customer tools are used on site, whilst calibration is in process,

making extremely accurate results possible. There are a total of

six calibration units, this ensures that all equipment is effectively

covered. We can cover the following types of equipment.

l Hydraulic Torque Tools up to 75,000 Lbs/Ft

l Pneumatic Torque Tools up to 75,000 Lbs/Ft

l Hydraulic Gauges up to 40,000 PSI

l Pressure Tests on Tensioners

l Pressure Tests on Hydraulic Hoses

l Hand Wrench Calibration up to 1500NM

Six seperate calibration units, three for hydraulic torque tooling, two for hydraulic pressure gauges and a seperate torque wrench calibration unit.

Service

PT. HTL offer a complete range of services to ensure that your equipment, whether purchased from oursleves, or another supplier, remains in safe working order, with a full

in up to date certification allowing total traceability.

What ever you require, from a simple Hydraulic Oil change, to a full equipment overhaul PT. HTL can offer you the service. Please contact the office for more information.

Servicing / calibration l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

To enable us to offer our customers the full package we also offer in-house servicing of all Hydraulic Bolting Equipment and associated equipment. We also offer a complete calibration service

32 www.htlasiapasifik.com

PT. HTL Asia Pasifik take great pride in the repair work carried out on their premises bringing

old and worn out equipment back to an as new condition.

Contact us for service and repair of all your high pressure hydraulic components such as

hand pumps, powered pumps, wrenches, tensioners, cylinders.

All repairs come complete with repair warranty

E-Mail : [email protected] 33

Our goal at Valley Forge & Bolt has always been, and continues to be, providing our customers with the highest quality, state-of-the-art fasteners and services in a timely and efficient manner. berefore, our innovative ideas are directed to continuous improvement and simplification of the installation of fasteners for our customers. We are con-

stantly developing new technology to help our customers find solutions to optimize the integrity of the bolted joint

From start to finish, no matter the bolting issue or the industry, we at Valley Forge & Bolt can meet all your fastener needs. Calling upon the expertise and resources of Valley Forge gives you access to nearly limitless capabilities and more combined bolting experience than anywhere else in the world. Our patented bolting products are widely

trusted for their unrivaled quality, extraordinary performance and enduring reliability. With the ability to produce both standard and custom fasteners to your blueprints and specifications, we are truly a custom bolt manufacturer, and we have been doing it proudly for over 40 years.

Valley Forge & Bolt Mfg. Co.4410 W. Jefferson Street Poenix, AZ 85043

US Toll Free 800.832.6587 Local 602.269.5748

www.VFBOLTS.com

100% TRACEABILITYFrom start to finish, without a shadow of a doubt. If it exists or happens inside the Valley Forge walls, we know everything about it. A capability we are ex-tremely proud of.

- ISO 9001-2008 Certification - Lloyd’s Register: Type Approval Certified ¼” – 7” diam. - Various ASTMs, including ASTM-F2482 load indicating

HOT FORGINGAt Valley Forge, we have the capability to hot forge diameters ranging from ½”

to 3 ¼”, or 13mm to 82mm. From standard hex bolts to fully customized special shaped heads, we have the ability to forge thousands of sizes and shapes with

outstanding precision.

THREADINGHere at Valley Forge we take satisfaction in being skilled at both thread rolling and

cut threading.We have the capability to roll threads from ½” – 6 ½“ diameter, or 13mm to 165mm. In addition, we have the expertise to cut thread from ⅜” to 4 ½” diameter, or 10mm to 114mm.

MACHININGWe go out of our way to give extreme devotion to all aspects of the intricate

machining processes and the precise creation of every single fastener that is created inside of our facility. We have the capability to machine diameters up to

8”, or 200mm on both ferrous and nonferrous materials.

HEAT TREATINGWe are proud to have in-house heat treating capabilities. be advanced equipment includes a heat treat furnace, internal quench and two temper ovens with a capacity of 1500lbs per load, and state-of-the-art furnace controls with programmable recipes and electronic record

34 www.htlasiapasifik.com

The MaxboltTM Load Indicating Fastener System continuously measures and displays the amount of tension in a

bolt or stud.. The system offers a simple method for accurate joint assembly and is the only product available,

for most applications, which will continually monitor clamping force while the fastener is in service. This aids in

maintaining the integrity of the bolted joint.

The MaxboltTM is manufactued by inserting extremely accurate and durable load monitoring devices into high

quality bolts and studs. The accurate assembly and continuous monitoring capabilities reduce the potential for

premature wear, expensive downtime, and catastrophic joint failure. In addition, load-indicating fasteners are

compatible with conventional tightening and tensioning equipment and eliminate the need for costly ultrasonic,

strain gages, and torque measuring devices.

Now, even inexperienced operators can assemble complex bolted joints with uniform clamp loads within +/-5%

of design specification. Because measurements are based on tension, the inaccuracies of torque control are

elimenated, ensuring optimum initial conditions before an assembly is placed into service. Custom scales can

show desired operating ranges using a green zone or pinpoint precise clamp load values.

Our MaxboltTM Load Indicating Fasteners come in various shapes and sizes. They can be

manufactured from standard ANSI materials or exotic materials. Each load indicating fastener is

calibrated and tested to its proffload to assure that its performance will meet the designed tension requirements

of the application. In most cases, load-monitoring catridges can be retrofitted into customers’ bolts.

SafetyThe MaxboltTM Load Indicating System provides the ultimate safety and reliability in a bolted joint. They act as a

constant barometer of the integrity of the bolted joint and provide an added degree of protection for workers in

hazardous environments. The load-monitoring device is sealed to withstand harsh environments and

submersion, with models available to handle temperatures from -400F to more than 4000F.

www.VFBOLTS.com

E-Mail : [email protected] 35

Reading:l Maxbolt™ equipped fasteners display load with a

mechanical dial mounted directly into the fastener.

l Display 0 - 100% in 25% increments, as

percentage of total capacity. Default is equal to

100% of minimum yield load.

Install Location:l Maxbolts™, in standard configuration, may be

installed in the head of a bolt or on the end of a

stud, provided the nut has been secured in position

with a ‘thread stop’ feature.

l For installation into the thread-end of a bolt, or in a

stud where the use of a ‘thread stop’ is impractical

or impossible, a ‘no-standoff’ configuration can be

used.

l Maxbolt™ No-Standoff type indicators allow for a

nut postitioning range in place of the fixed position

requirement of the standard Maxbolt™.

This positioning range will be determined based

on the intended use of the fastener.

Valley Forge & Bolt Mfg. Co.

Product Specification Sheet

the MAXBOLT™ load indicating fastener

De-ration:l De-ration occurs as a result of the removal of

material required for Maxbolt™ installation.

l De-ration will be present for all stud or threadend

bolt installations.

l A standard bolt with an in-head Maxbolt™ rarely

is de-rated, but exceptions can occur. More

typically de-ration occurs on studs.

l Any Maxbolt™ fastener which has been de-rate

will be scaled accordingly, meaning that 100% on

the indicator will not exceed the de-rated

minimum yield load of that particular fastener

unless otherwise specified.

Temperature:

l Maxbolt™ equipped fasteners can withstand the

service temperatures between 32ºF (0°C) and

300°F (149°C).

l For temperatures outside this range, applications

may be assessed on a case-by-case basis.

Protection from the elements:l All Maxbolt™ indicator assemblies are sealed to

prevent moisture/contamination from entering the

device.

l Prior to installation with Maxbolt™ equipped

fasteners, any special environmental

considerations should be evaluated.

l Special indicator enclosures are available for

extreme operating conditions, for example,

subsea applications.

36 www.htlasiapasifik.com

The SPC4™ Load Indicating System allows users to install a bolted assembly with confidence.

The user is able to constantly monitor the clamp load of any SPC4™ bolted joint, whether static

or dynamic. By easily attaching a probe to the datum disc located on the end of the fastener, the

user is able to read the value on a hand held battery powered monitor.

The integrity of a bolted joint is jeopardized when fasteners lose their tension. bis loss of clamping

force begins during assembly due to elastic interactions and joint relaxation.

Self-loosening continues when the joint is put in service due to vibrations, shock, temperature

changes, embedment, etc.

The SPC4™ joint allows the end-user to re-tighten only the bolts or studs that have lost their clamp

load. this results in a tremendous saving of maintenance time, money and replacement parts. For

a minimal investment, the SPC4™ offers maximum joint integrity with optimum performance.

In addition, there are five different models of SPC4™ Readers to choose from with a variety of

different specifications and cabapilities. Including digital and mechanical displays and optional

data gathering and storage.

The SPC4™ may be manufactured to many of the ASTM, ISO, SAE, or any specific customer

standards with various types of head configurations

www.VFBOLTS.com

E-Mail : [email protected] 37

Reading:l SPC4™ equipped fasteners require the use of an

external load reader device to attach to the fastener and display load as a percentage of total

capacity, default is equal to 100% of minimum yield load.

l Two load reading meter styles available; a mechanical dial type displaying 0-100% in 5% increments and an electronic design displaying 0-100% in 1% increments.

Temperature:l The SPC4 ™ can withstand the same service temperatures as the base fastener material they

are manufactured from.

l Internal components are constructed to match the material of the base fastener.

l Load readings may be collected at temperatures up to and including 600°F.

l Load reader temperature may not exceed 150°F or permanent damage may result.

Install Location:l With the SPC4™ installation into the threadend

of a bolt, or in a stud where the use of a ‘thread

stop’ is impractical or impossible, a ‘no-standoff’ configuration must be used. SPC4™ No-Standoff type indicators allow for a nut positioning range in place of the fixed position requirement.

l SPC4™ in standard configuration may be installed in the head of a bolt or on the end of a stud

providing the nut has been secured in position with a ‘thread stop’ feature.

l Positioning range will be determined based on the intended use of the fastener.

Valley Forge & Bolt Mfg. Co.

Product Specification Sheet

the SPC4™ load indicating system

De-ration:l Occurs as a result of the removal of material

required for SPC4™ installation.l Will be present for all stud or thread-end bolt installations.l A standard bolt with in-head SPC4™ will generally

not incur de-ration, but exceptions can occur.l Any SPC4™ fastener which has been de-rated will

be scaled accordingly, meaning that 100% on the indicator will not exceed the de-rated

minimum yield load of that particular fastener unless otherwise specified.

Clearance Above Indicator:l To attach a mechanical load reader to SPC4™

bolt or stud, it is recommended that a minimum of 2 inches in diameter be kept free around the end of the fastener. This free space should extend 3 inches beyond the SPC4™ attachment point at the

end of the bolt or stud.l To attach an electronic load reader to SPC4™ bolt

or stud, it is recommended that a minimum of 1 3/4

inches in diameter be kept free around the end of the fastener. This free space should extend 2 1/2 inches beyond the SPC4™ attachment point at

the end of the bolt or stud.

Protection from the elements:l With all SPC4™ fasteners we offer threaded metal

caps or plastic caps, in sealing and non-sealing configurations depending on the application. Also, depending on the intended use and expected

service additional protection may be required.

l An SPC4™ indicator is a precision measurement device and should be treated with care. Any

damage sustained from mechanical impact corrosion or contamination from foreign matter can

render the device inoperable. Prior to installation with SPC4™ equipped fasteners, any risks to

indicator damage in the service environment should be assessed.

38 www.htlasiapasifik.com

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HOT WORK / WELDING HABITATSA positive pressure working enclosure specially designed to be easily assembled where “hot” work will be taking place in the

presence of an explosive atmosphere.

These habitats are constructed from multi-layered fibreglass sheets and then

coated with a silicone-based rubber in a way that they will withstand flames from

a fire and disperse build up of gasses by use of a force fan, both the standard

0.45mm sheets and the 0.7mm sheets are tested to comply with the UL94

flammability test and come in standard sizes for easy assembly.

Custom sized sheets are also available upon request.

SPECIFICATION OF SAFE HOT WORK AND WELDING HABITATS

1. Panel standard sizes 1 meter ×1 meter

or 2 meter × 1 meter

2. Panel is constructed from lightweight

flame retardant fibreglass-based

material.

3. Industrial type zip fasteners (complete

with toggles both inside and outside) and an integrated Velcro seal.

4. Velcro sealing strips attached to each

panel.

5. Two (2) off sleeve type penetration

panels; 2 meters × 1 meter emergency

rip and run panel.

6. Additional penetration panels are

supplied upon request

7. Manometer to show positive pressure reading 20 – 60 Pascal

E-Mail : [email protected] 39

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HOT WORK / WELDING HABITATSPowertorc Hot Work/Welding Habitats have been tested to international

standards and certificates are provided with each purchase, the habitats are

easy to assemble using Velcro and double zippers to attach the panels,

this joint is then reinforced internally by fitting the panel securing strip.

Ordering your Habitat is simple. Just send us a footprint diagram of the size and

shape you wish to cover and our specialist technical sales team will send you a

detailed quote with options for doors and emergency egress panel’s . External

frames can be easily erected and panels can be attached using the strong

Velcro fastening loops which are replaceable .

Custom made panels are also available, just contact our technical sales team

for your requirements.

Simple diagrams required forquotations complete withrecommended doorways,

emergency egress andpenetration panels

40 www.htlasiapasifik.com

Item & Description For 0.7mm Part Number Part Number Part Number Part Number BLUE ORANGE GREY RED

B-Panel (1mx2m) c/w Panel Zip NGWH7 01BL NGWH7 01OR NGWH7 01GR NGWH7 01RE

Door Panel c/w Window and Zip (1mx2m) NGWH7 02BL NGWH7 02OR NGWH7 02GR NGWH7 02RE

Double Zip Panel c/w Zip (1mx2m) NGWH7 03BL NGWH7 03OR NGWH7 03GR NGWH7 03RE

Double Zip Panel c/w Zip (1mx1m) NGWH7 04BL NGWH7 04OR NGWH7 04GR NGWH7 04RE

Penetration Panel (1mx2m) NGWH7 05BL NGWH7 05OR NGWH7 05GR NGWH7 05RE

Penetration Panel (1mx1m) NGWH7 06BL NGWH7 06OR NGWH7 06GR NGWH7 06RE

A-Panel (1mx1m) c/w Panel Zip NGWH7 07BL NGWH7 07OR NGWH7 07GR NGWH7 0RE

Panel Securing Strip (112cm long) NGWH7 08BL NGWH7 08OR NGWH7 08GR NGWH7 08RE

Panel Securing Strip (90cm long) NGWH7 09BL NGWH7 09OR NGWH7 09GR NGWH7 09RE

Item & Description For 0.45mm Part Number Part Number Part Number Part Number BLUE ORANGE GREY RED

B-Panel (1mx2m) t/w Panel Zip NGWH4 01BL NGWH4 01OR NGWH4 01GR NGWH4 01RE

Door Panel c/w Window and Zip (1mx2m) NGWH4 02BL NGWH4 02OR NGWH4 02GR NGWH4 02RE

Double Zip Panel c/w Zip (1mx2m) NGWH4 03BL NGWH4 03OR NGWH4 03GR NGWH4 03RE

Double zip Panel c/w Zip (1mx1m) NGWH4 04BL NGWH4 04OR NGWH4 04GR NGWH4 04RE

Penetration Panel (1mx2m) NGWH4 05BL NGWH4 05OR NGWH4 05GR NGWH4 05RE

Penetration Panel (1mx1m) NGWH4 06BL NGWH4 06OR NGWH4 06GR NGWH4 06RE

A-Panel (1mx1m) c/w Panel Zip NGWH4 07BL NGWH4 07OR NGWH4 07GR NGWH4 0RE

Panel Securing Strip (112cm long) NGWH4 08BL NGWH4 08OR NGWH4 08GR NGWH4 08RE

Panel Securing Strip (90cm long) NGWH4 09BL NGWH4 09OR NGWH4 09GR NGWH4 09RE

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HOT WORK / WELDING HABITATSPlease contact our specialist technical sales team

for inquiries.

E-Mail : [email protected] 41

42 www.htlasiapasifik.com

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Explosion-proof ventilation FanModel number : SW-10 (8”-24”) Type : axial flow fan Electric current type : ACBlade material : die-cast aluminum alloy Voltage : 220V 110V Certification : explosion-proof CEPower : 150w-520W Color : red Frequencies : 50Hz or 60Hz

Features :1) Intrinsically Safe electric motor and switch box allowing safe usage in Zone 1 and

Zone 2 explosive atmosheres.

2) Lightweigh construction for ease of portability.

3) Fail to safe electronic control circuitry.

4) 2 voltages available, 110V 50Hz and 220V 50Hz.

5) 2 sizes of units available as standard, 200mm dia and 300mm dia.

6) Finished in a strong powder coat finish.

7) Plug and play type shut down from gas detector.

EXPLOSION PROOF FORCED VENTILATION FAN SPECIFICATION

Dia’ Voltage Freq’ Watt’s Speed Capacity Static Noice

mm V Hz W R/Min M3/Min Pa db(A)

200 220 50/60 150/230 2800 25/30 245/294 60

200 110 60 150/230 2800 25/30 245/294 60

300 220 50/60 520/620 2800 60/77 373/440 71

300 110 60 520/620 2800 60/77 373/440 71

TRAINING

Safe use and maintenance of our range of equipment is of paramount importance at PT. HTL and we feel it vital to extend this knowledge to our customers, this is why we offer complete training solutions to fit around our customers work commitments. PT. HTL are well established in providing all types of training at their facilities in Jakarta or on-site. All of our instructors have many years experience in the joint integrity/ flange management sector, including considerable time in a hands-on role actually doing the job that they are now training others to do. The types of training we can offer:

Training l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

PT. HTL training

The PT. HTL training course offers both hands on practical and class room theory in the safe and correct use of hydraulic, pneumatic torque equipment, hydraulic tensioning and comprises of, basic history of boltings, design and classification, torque wrench types, product containment, torque equation, lubrication, flangetightening. the course duration is four hours and has a maximum allowance of 8 personnel at any one

time, certificates will be issued upon completion of course ECITB Accredited training

The ECITB (Engineering Construction Industry Training Board) offers a series of courses in specialist

bolting skills and techniques. These courses teach, critical skills through accredited training providers based on the ECITB’s own skills and technical training units. Certificates are issued and are fully traceable through ECITB. The courses that are offered:

l MJI10 Hand Torque Bolted Connection Techniques (1 Day Course)

l MJI18 Hydraulically Tensioned Bolted Connection Techniques (1 Day Course)

l MJI19 Hydraulically Torqued Bolted Connection Techniques (1.5 Day Course)

l MJ10/18/19 Mechanical Joint Integrity Package (2 Day Course)

ECITB requires a further Joint Integrity Technical Testing Course 3 – 6 months after attending the initialcourse(s) above, proof of actual hands on experience will also be required, upon completion of thecourse(s) you would be issued a ECITB accredited certificate.

l TMJI10 Dismantle, Assemble and Hand Torque Flanged Joints

l TMJI11 Dismantle, Assemble and Hand Torque Clamp Connectors

l TMJI18 Dismantle, Assemble and Tensioning Bolted Connections (Hydraulic Tensioning)

l TMJI 19 Dismantle, Assemble and Hydraulically Torque Flanged Joints

l TMJI 20 Dismantle, Assemble and Hydraulically Torque Clamp Connector Joints

E-Mail : [email protected] 43

BOLT COMPARISON CHART

British

BSW BSF UNF UNC

9/16

7/161/2

9/161/2

1/29/16

5/8

9/165/8

5/8

5/811/16

3/4

11/163/4

3/4

3/47/8

7/8

1 3/16 1 5/16

7/8

11/16 1

1”

1 5/16

1”

1” 1 1/8

1 1/8

1 1/16

1 1/8

1 1/8 1 1/4

1 1/4

A/F mm

25/32

2013/16

21

22

7/829/32 23

15/16

24

31/32

25

1”

26

1 1/16 27

28

1 1/8

29

30

1 3/16

31

1 1/4

32

33

1 5/16

34

1 3/8 35

36

1 7/16

37

1 1/2 38

39

1 9/16

40

41

1 5/8

42

1 11/16 43

1 3/4

45

1 13/16 46

47

1 7/8

48

1 15/16 49

Tolerance

MIN MAX

.786 .791

.792 .797

.817 .822

.825 .830

.832 .837

.871 .876

.880 .885

.911 .917

.926 .932

.943 .949

.950 .956

.974 .980

.990 .996

1.006 1.012

1.016 1.022

1.029 1.035

1.069 1.076

1.107 1.114

1.132 1.139

1.149 1.156

1.188 1.196

1.195 1.202

1.207 1.214

1.227 1.234

1.258 1.266

1.267 1.274

1.308 1.316

1.321 1.330

1.348 1.356

1.383 1.391

1.398 1.406

1.425 1.433

1.446 1.455

1.465 1.473

1.489 1.498

1.509 1.518

1.544 1.553

1.570 1.578

1.589 1.598

1.623 1.632

1.635 1.645

1.662 1.672

1.680 1.690

1.698 1.708

1.760 1.770

1.781 1.791

1.823 1.834

1.864 1.875

1.871 1.882

1.886 1.898

1.903 1.917

1.984 1.959

British

BSW BSF UNF UNC

1 1/4

1 1/4 1 3/8

1 3/8

1 3/8

1 3/8 1 1/2

1 1/2

1 1/2

1 1/2 1 5/8

1 5/8

1 5/8

1 5/8 1 3/4

1 3/4

1 3/4

1 3/4 2”

1 7/8

1 7/8

1 7/8 — 2”

2”

2” 2 1/4

2 1/8 2 1/4

2 1/4

2 1/4 2 1/2

2 3/4 2 1/2

2 1/4

A/F mm

50

2” 51

52

2 1/16

53

2 1/8 54

55

2 3/16

56

2 1/4 57

58

2 5/16

59

2 3/8 60

61

2 7/16 62

63

2 1/2

64

2 9/16 65

66

2 5/8 67

68

2 11/16

2 3/4 70

71

2 13/16

72

2 7/8 73

74

2 15/16 75

76

3” 77

3 1/16 78

3 1/8 79

80

3 3/16 81

3 1/4 83

3 5/16 84

85

3 3/8 86

3 7/16

3 1/2 89

90

3 9/16 91

3 5/8 92

3 11/16 94

3 3/4 95

3 13/16 97

3 7/8 99

Tolerance

MIN MAX

1.979 1.990

2.012 2.024

2.062 2.074

2.074 2.086

2.098 2.110

2.137 2.149

2.177 2.189

2.201 2.214

2.233 2.246

2.264 2.277

2.295 2.307

2.325 2.339

2.334 2.348

2.389 2.403

2.424 2.438

2.452 2.466

2.492 2.504

2.515 2.530

2.535 2.550

2.577 2.592

2.595 2.610

2.613 2.628

2.640 2.655

2.692 2.707

2.702 2.717

2.765 2.780

2.776 2.792

2.810 2.826

2.830 2.848

2.850 2.865

2.893 2.911

2.928 2.943

2.954 2.970

3.008 3.024

3.037 3.054

3.077 3.092

3.141 3.157

3.168 3.186

3.203 3.219

3.270 3.290

3.332 3.352

3.366 3.386

3.392 3.409

3.457 3.477

3.518 3.535

3.565 3.585

3.582 3.602

3.645 3.665

3.707 3.727

3.768 3.786

3.832 3.852

3.893 3.912

British

BSW BSF UNF UNC

2 1/2 2 3/4

2 5/8

2 3/4 3”

2 7/8

3” 3 1/4

3”

3 1/4 3 1/2

3 1/4

3 3/8

3 1/2 3 3/4

3 1/2

3 3/4 4”

3 7/8 3 3/4

4” 3 1/4

4”

4 1/4 4 1/2

4 1/2 4 1/2

4 1/2

4 3/4 5”

5”

5” 5 1/4

5 1/4 5 1/2

5 1/2 5 3/4

5 5/8

5 3/4 6”

6”

A/F mm

3 15/16 100

4” 102

4 1/16

4 1/8 105

4 3/16

4 1/4 108

4 5/16

110

4 3/8 111

4 7/16 113

4 1/2

115

4 9/16

4 5/8

4 3/4 120

123

4 7/8 124

5” 127

5 1/8 130

5 3/16

5 1/4

5 3/8

5 1/2 140

5 8/16 141

5 5/8 143

5 3/4

5 7/8 150

151

6” 153

6 1/8 155

6 1/4 159

6 3/8

6 1/2 165

6 5/8

6 3/4 172

6 7/8 175

7” 178

7 1/8 181

7 1/4 185

7 5/16

7 1/2 190

7 5/8 194

7 13/16 200

8 3/8 212

8 7/8 225

9 1/8 232

97/16 240

10” 225

Tolerance

MIN MAX

3.910 3.930

3.957 3.977

4.020 4.040

4.082 4.102

4.145 4.165

4.200 4.220

4.270 4.290

4.332 4.352

4.350 4.370

4.395 4.415

4.457 4.477

4.522 4.544

4.550 4.570

4.584 4.606

4.648 4.670

4.772 4.794

4.875 4.895

4.900 4.925

5.030 5.058

5.120 5.149

5.148 5.170

5.200 5.220

5.280 5.308

5.400 5.428

5.525 5.550

5.575 5.600

5.655 5.685

5.780 5.815

5.906 5.939

5.975 6.000

6.031 6.062

6.150 6.185

6.281 6.312

6.406 6.437

6.531 6.562

6.656 6.687

6.781 6.812

6.850 6.875

6.906 6.937

7.031 7.062

7.156 7.187

7.281 7.312

7.325 7.350

7.531 7.562

7.657 7.687

7.828 7.856

8.375 8.400

8.875 8.900

9.160 9.190

9.475 9.500

10.031 10.062

44 www.htlasiapasifik.com

TECHNICAL INFORMATION - STANDARD CONVERSIONS

1/64 .015625 —0.397 23/64 .359375 —9.128 45/64 .703125 —17.8591/32 .03125 —0.794 3/8 .3750 —9.525 23/32 .71875 —18.2563/64 .046875 —1.191 25/64 .390625 —9.922 47/64 .734375 —18.6531/16 .0625 —1.588 13/32 .40625 —10.319 3/4 .7500 —19.0505/64 .078125 —1.984 27/64 .421875 —10.716 49/64 .765625 —19.4473/32 .09375 —2.381 7/16 .4375 —11.113 25/32 .78125 —19.8447/64 .109375 —2.778 29/64 .453125 —11.509 51/64 .796875 —20.2411/8 .1250 —3.175 15/32 .46875 —11.906 13/16 .8125 —20.638

9/64 .140625 —3.572 31/64 .484375 —12.303 53/64 .828125 —21.0345/32 .15625 —3.969 1/2 .5000 —12.700 27/32 .84375 —21.43111/64 .171875 —4.366 33/64 .515625 —13.097 55/64 .859375 —21.8283/16 .1875 —4.763 17/32 .53125 —13.494 7/8 .8750 —22.225

13/64 .203125 —5.159 35/64 .546875 —13.891 57/64 .890625 —22.6227/32 .21875 —5.556 9/16 .5625 —14.288 29/32 .90625 —23.01915/64 .234375 —5.953 37/64 .578125 —14.684 59/64 .921875 —23.416

1/4 .2500 —6.350 19/32 .59375 —15.081 15/16 .9375 —23.81317/64 .265625 —6.747 39/64 .609375 —15.478 61/64 .953125 —25.2099/32 .28125 —7.144 5/8 .6250 —15.875 31/32 .96875 —24.60619/64 .296875 —7.541 41/64 .640625 —16.272 63/64 .984375 —25.0035/16 .3125 —7.938 21/32 .65625 —16.669 1 1.000 —25.400

21/64 .328125 —8.334 43/64 .671875 —17.06611/32 .34375 —8.731 11/64 .6875 —17.463

Decimal&MillimeterEquivalents

Imperial Decimals Millimeters Imperial Decimals Millimeters Imperial Decimals Millimeters

1mm = .03937*.007* = .0254mm

Torque

1 NM = 0.738 lbs.ft

1 lbs.ft = 1.356 NM

1 NM = 0.1019 kg.m

1 kg.m = 9.81 NM

1 NM = 10.19 kg.cm

1 kg.cm = 0.0981 NM

1 lbs.ft = 0.1382 kg.m

1 kg.m = 7.2345 lbs.ft

Mass

1 kg = 2.2046 lbs

1 lb = 0.4536 kgs

1 tonne = 1000 kgs

1 kN = 0.102 tons

1 tonne = 9.81 kN

Pressure

1 bar = 14.504 lbs.in2 (p.s.i)

1 lbs.in2 (p.s.i) = 0.069 bar

Force

1 N = 0.2248 lbf

1 lbf = 4.448 N

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METRIC AND CAPHEAD BOLT CONVERSION

Normal SizeThread

Diameter

Normal SizeAcross Flats

M mm 1.6 3.2 2 4 2.5 5 3 5.5 4 7 5 8 6 10 8 13 10 17 12 19 14 22 16 24 18 27 20 30 22 32 24 36 27 41 30 46 33 50 36 55 39 60 42 65 45 70 48 75 52 80 55 85 60 90 64 95 68 100 72 105 76 110 80 115 85 120 85 125 90 130 95 135 95 140 100 145 105 150 110 155 110 160 115 165 120 170 120 175 125 180 130 185 140 200 150 210

Cap Head Bolt ConversionMetric Bolt Conversion

METRICSIZE

Thread Size Hexagon Size J D (mm) (mm)

M10 8

M 12 10

M 14 12

M 16 14

M 18 14

M 20 17

M 22 17

M 24 19

M 27 19

M 30 22

M 33 24

M 36 27

M 39 27 (30)

M 42 32

M 45 –

M 48 36

M 52 36

M 56 41

M 60 46

M 64 46

M 68 50

M 72 55

M 76 60

M 80 65

M 85 70

M 90 70 (75)

M 95 –

M 100 85

IMPERIALSIZE

Thread Size Hexagon Size J (inch) (inch)

5/8” 1/2”

3/4” 5/8”

5/8” 3/4”

1” 3/4”

1 1/8” 7/8”

1 1/4” 7/8”

1 3/8” 1”

1 1/2” 1”

1 3/4” 1 1/4”

1 1/8” 1 3/8”

2” 1 1/2”

2” 1 5/8”

2 1/4” 1 3/4”

2 1/4” 1 3/4”

2 1/2” 1 3/4”

2 1/2” 1 7/8”

2 3/4” 2”

3” 2 1/4”

3 1/4” 2 1/4”

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TORQUE FIGURE GUIDE

1/2 “ 7/8” 60 Hand Wrench Hand Wrench

5/8” 1-1/16” 110 Hand Wrench Hand Wrench

3/4” 1-1/4” 190 Hand Wrench Hand Wrench

7/8” 1-7/16” 295 NGSD1 NGLC2

1” 1-5/8” 450 NGSD1 NGLC2

1-1/8” 1-13/16” 650 NGSD1 NGLC2

1-1/4” 2” 890 NGSD1 NGLC2

1-3/8” 2-3/16” 1190 NGSD3 NGLC4

1-1/2” 2-3/8” 1480 NGSD3 NGLC4

1-5/8” 2-9/16” 1875 NGSD3 NGLC4

1-3/4” 2-3/4” 2350 NGSD6 NGLC8

1-7/8” 2-15/16” 2890 NGSD6 NGLC8

2” 3-1/8” 3500 NGSD11 NGLC8

2-1/4” 3-1/2” 5000 NGSD11 NGLC8

2-1/2” 3-7/8” 6900 NGSD25 NGLC15

2-3/4” 4-1/4” 9150 NGSD25 NGLC30

3” 4-5/8” 11900 NGSD25 NGLC30

3-1/4” 5” 15050 NGSD50 NGLC30

3-1/2” 5-3/8” 18900 NGSD50 NGLC30

Bolt Size A/F Size Torque lbs/ft HTL Square HTL Low

*Tightening) Drive Tool Profile Required Tool Required

Please Note: The above figures are a guide only for accurate torque figures please contact the office

These Figures are for: B7/B16 Bolts, 105,000PSI minimum yield. Above figures based on a bolt stress of 52,000PSI using Copaslip on threads and underside of nut.

1

7

42

88

36

Sequential Rotational Order

1-2 13-4 25-6 37-8 4 5 6 7 8

15

9

4

8

1226

10

3

711

12

Sequential RotationalOrder Order

1-2 1

3-4 5

5-6 9

7-8 3

9-10 7

11-12 11

2

6

10

4

8

19

5

13

3

11

7

152

6

10

14

4

12

816

16

Sequential RotationalOrder Order

1-2 1 2

3-4 9 10

5-6 5 6

7-8 13 14

9-10 3 4

11-12 11 12

13-14 7 8

15 16

2

10

6

113

5

17

9

3

15

719

11214

6

18

10

4

16

8

2012

Sequential RotationalOrder Order

1-2 1 2

3-4 13 14

5-6 5 6

7-8 17 18

9-10 9 10

11-12 3 4

13-14 15 16

15-16 7 8

17-18 19 20

19-20 11 12

20

1 917

5

13

21

3

11

19

23218

614

22

4

208

1624

24

157

10

12

Sequential RotationalOrder Order

1-2 1 2

3-4 9 10

5-6 17 18

7-8 5 6

9-10 13 14

11-12 21 22

13-14 3 4

15-16 11 12

17-18 19 20

19-20 7 8

21-22 15 16

23-24 23 24

1 17 925

521

1329

3

19

11

27

723

153121018

266

2214

30

4

20

12

288

2416

32

32

Sequential Rotational OrderOrder

1-2 1 2

3-4 17 18

5-6 9 10

7-8 25 26

9-10 5 6

11-12 11 12

13-14 13 14

15-16 29 30

17-18 3 4

19-20 19 20

21-22 11 12

23-24 27 28

25-26 7 8

27-28 23 24

29-30 15 16

31-32 31 32

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ANSI B16.5 - 150# ANSI B16.5 - 300# ANSI B16.5 - 600# ANSI B16.5 - 900# ANSI B16.5 - 1500# Flange Dia

4 of 5/8” UNC 8 of 5/8” UNC 8 of 5/8” UNC 8 of 7/8” UNC 8 of 7/8” UNC 2”

4 of 5/8” UNC 8 of 3/4” UNC 8 of 3/4” UNC 8 of 7/8” UNC 8 of 1-1/8” 8UN 3”

8 of 5/8” UNC 8 of 3/4” UNC 8 of 7/8” UNC 8 of 1-1/8” 8UN 8 of 1-1/4” 8UN 4”

8 of 3/4” UNC 12 of 3/4” UNC 12 of 1” 8UN 12 of 1-1/8” 8UN 12 of 1-3/8” 8UN 6”

8 of 3/4” UNC 12 of 7/8” UNC 12 of 1-1/8” 8UN 12 of 1-3/8” 8UN 12 of 1-5/8” 8UN 8”

12 of 7/8” UNC 16 of 1” 8UN 16 of 1-1/4” 8UN 16 of 1-3/8” 8UN 12 of 1-7/8” 8UN 10”

12 of 7/8” UNC 16 of 1-1/8” 8UN 20 of 1-1/4” 8UN 20 of 1-3/8” 8UN 16 of 2” 8UN 12”

12 of 1” 8UN 20 of 1-1/8” 8UN 20 of 1-3/8” 8UN 20 of 1-1/2” 8UN 16 of 2-1/4” 8UN 14”

12 of 1” 8UN 20 of 1-1/4” 8UN 20 of 1-1/2” 8UN 20 of 1-5/8” 8UN 16 of 2-1/2” 8UN 16”

16 of 1-1/8” 8UN 24 of 1-1/4” 8UN 20 of 1-5/8” 8UN 20 of 1-7/8” 8UN 16 of 2-3/4” 8UN 18”

20 of 1-1/8” 8UN 24 of 1-1/4” 8UN 24 of 1-5/8” 8UN 20 of 2” 8UN 16 of 3” 8UN 20”

20 of 1-1/4” 8UN 24 of 1-1/2” 8UN 28 of 1-7/8” 8UN 20 of 2-1/2” 8UN 16 of 3-1/2” 8UN 24”

MSS SP44 - 150# MSS SP44 - 300# MSS SP44 - 600# MSS SP44 - 900# MSS SP44 - 1500#

24 of 1-1/4” 8UN 28 of 1-5/8” 8UN 28 of 1-7/8” 8UN 20 of 2-3/4” 8UN 26”

28 of 1-1/4” 8UN 28 of 1-5/8” 8UN 28 of 2” 8UN 20 of 3” 8UN 28”

28 of 1-1/4” 8UN 28 of 1-3/4” 8UN 28 of 2” 8UN 20 of 3” 8UN 30”

28 of 1-1/2” 8UN 28 of 1-7/8” 8UN 28 of 2-1/4” 8UN 20 of 3-1/4” 8UN 32”

32 of 1-1/2” 8UN 28 of 1-7/8” 8UN 28 of 2-1/4” 8UN 20 of 3-1/2” 8UN 34”

32 of 1-1/2” 8UN 32 of 2” 8UN 28 of 2-1/2” 8UN 20 of 3-1/2” 8UN 36”

32 of 1-1/2” 8UN 32 of 1-1/2” 8UN 28 0f 2-1/4” 8UN 20 of 3-1/2” 8UN 38”

36 of 1-1/2” 8UN 32 0f 1-5/8”8UN 32 of 2-1/4” 8UN 24 of 3-1/2” 8UN 40”

36 of 1-1/2” 8UN 32 of 1-5/8”8UN 28 of 2-1/2” 8UN 24 of 3-1/2” 8UN 42”

40 of 1-1/2” 8UN 32 of 1-3/4” 8UN 32 of 2-1/2” 8UN 24 of 3-3/4” 8UN 44”

40 of 1-1/2” 8UN 28 of 1-7/8” 8UN 32 of 2-1/2” 8UN 24 of 4” 8UN 46”

44 of 1-1/2” 8UN 32 of 1-7/8” 8UN 32 of 2-3/4” 8UN 24 of 4” 8UN 48”

44 of 1-3/4”8UN 32 of 2” 8UN 28 of 3” 8UN 50”

44 of 1-3/4”8UN 32 of 2” 8UN 32 of 3” 8UN 52”

44 of 1-3/4”8UN 28 of 2-1/4” 8UN 32 of 3” 8UN 54”

48 of 1-3/4”8UN 28 of 2-1/4” 8UN 32 of 3-1/4” 8UN 56”

48 of 1-3/4”8UN 32 of 2-1/4” 8UN 32 of 3-1/4” 8UN 58”

52 of 1-3/4”8UN 32 of 2-1/4” 8UN 32 of 3-1/2” 8UN 60”

Number and Sizes of Bolts per Flange

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