INDUSTRI SABUN, CETAKAN, BLENDER,

HYDROLYZER

Kelompok 7Presentasi Industri dan Alat

Aditya Kristanto Eric Adelwin

Salman Naufal

Ratu Bilqis C. Rafitri Rusmala D

ANGGOTA

OutlineLifebuoy • Sejarah• Tentang Lifebuoy• CSR Lifebuoy

Industri Sabun• Bahan baku dan produk• Blok Diagram Proses• Alat Penting• Energi

Alat• Hydrolyzer• Blender• Soap Cutter

LIFEBUOY PT. UNILEVER INDONESIA TBK.

Sejarah Pabrik

PT Unilever Indonesia Tbk (perusahaan) didirikan pada 5 Desember 1933 sebagai

Zeepfabrieken N.V. Lever dengan akta No. 33 yang dibuat oleh Tn.A.H. van Ophuijsen, notaris di Batavia. Akta ini disetujui oleh

Gubernur Jenderal van Negerlandsch-Indie

Lokasi pabrik sabun di Indonesia

PT Unilever Indonesia Tbk Jl Jababeka Raya II

Kawasan Industri Jababeka Tahap I Bl O/1-3, CikarangBekasi 17520

Kapasitas produksi

Kapasitas produksi per tahun:Sabun mandi batangan = 39.000 ton.Sabun mandi cair = 10.000 ton.

Kapasitas karyawan:Menampung 170.000 karyawan

CSR LIFEBOUY INDONESIA dan Dunia

Hari Cuci Tangan Pakai Sabun Sedunia (HCTPSS) di Jakarta, Semarang, Yogyakarta, dan Probolinggo.

Bantuan berupa 1000 keran dan sabun untuk kegiatan cuci tangan bersama yang akan diadakan serentak di 740 sekolah di seluruh Indonesia.

Program Pendidikan Kesehatan Lifebuoy yang diikuti 70 juta orang di India– suatu program pendidikan kesehatan pribadi terbesar yang pernah ada di dunia.

INDUSTRI SABUN

Reaksi kimiaReaksi saponifikasi

INPUT• Sodium tallowate, sodium cocoate,sodium palmate• Dyes dan Parfum• Coconut acid and Palm acid• Polyethylene glycols (PEG-6 Methyl)• Glycerine• Sorbitol• Titanium dioxide• Pentasodium pentetate, tetrasodium etidronate, dan

tertrasodium EDTA• Natrium Hidroxide (NaOH)

Output

75% sabun & 25% glycerine

Glycerine yang dihasilkan dari proses saponifikasi, dipisahkan dan dijual terpisah oleh industri.

ALAT-ALAT DALAM PEMBUATAN SABUN

Blend Tank

Hydrolizer

sumber: www.alibaba.com Sumber: www.rainsflo.comSumber: www.geafiltration.com

Evaporator

Soap Mixer

Sumber: www.comeqmachinery.com Sumber: www.servotexengineers.com

Soap Cutter

ALAT-ALAT DALAM PEMBUATAN SABUN

Soap Mold Soap Stamping

ALAT-ALAT DALAM PEMBUATAN SABUN

Sumber: www. soapdiemanufacturer.com Sumber: www.wxzt.en.alibaba.com

Peralatan

Proses pembuatan sabun menggunakan 2 metode dasar yaitu:

1. Proses Semi Panas 2. Proses Dingin tidak menggunakan pemanasan

atau biasanya disebut hand made soap dan sangat sederhana.

Mixer

Bahan Tabung dalam• Stainless steel 314• Tebal 2 mm

BahanTabung luar• Stainless steel 2 mm• Daya ¾ pk• Dimensi (70 x 80x 150 ) cm

Mixer digunakan untuk proses pencampuran minyak nabati dengan kaustik soda cair, menggunakan bahan yang tahan terhadap alkali atau tahan pH tinggi, bahan tersebut dari stainless steel.

Mold

Mold (cetakan)

Bentuk persegi dan kotak KayuBentuk melingkar Paralon

Keranjang Mold

Untuk menyusun paralon yang berisi sabun, terbuat dari Mild Steel.

Penyodok dan CutterPenyodok SabunUntuk mengeluarkan sabun dari cetakan kayu atau paralon.Bahan : Mild steelDimensi : (50x50x70 ) cm

CutterUntuk memotong sabun yang sudah dikeluarkan dari cetakan.Bahan : Mild steelDimensi : (40 x 50 x 50 ) cm

Mesin Stamping

Untuk membentuk sabun agar sesuai dengan bentuk yang diinginkan.Bahan : Cast ironDimensi : (60 x 70 x 140 ) cm

Waste water treatment

Proses Lumpur Aktif (Activated Sludge Process)

Safety

Untuk menjamin keselamatan kerja karyawan dan kelestarian lingkungan hidup, PT Lifebuoy Indonesia mulai menerapkan sistem Keselamatan Kesehatan Kerja dan Lingkungan Hidup (K3LH).

• Kesehatan dan Keselamatan Kerja (K3)Workplace Health and Safety

• Tanpa insiden yang berkaitan dengandiskriminasi.

• Keaneka-ragaman di tempat kerja.Diversity in the workplace.

HYDROLYZER

Hydrolyzer

FungsiSebagai tempat reaksi

hidrolisis.

Kapasitas- Lab :

- Industri :Hingga 13.608 kg per jam

Hydrolyzer

Prinsip Kerja Hydrolyzer

natural fat that is split into fatty acids and glycerin by means of water at high temperature and pressure in the presence of a catalyst, zinc soap. The splitting reaction is carried on continuously, usually in a vertical column 50 feet (15 metres) or more in height. Molten fat and water are introduced continuously into opposite ends of the column; fatty acids and glycerin are simultaneously withdrawn. Next, the fatty acids are distilled under vacuum to effect purification.

BLENDER

SOAP CUTTER

Soap Cutter

FungsiMencetak sabun menjadi

potongan-potongan kecil yang berbentuk dan berukuran sama.

Kapasitas• Lab:

• Industri:75 – 3000 kg per jam

• In soap making, various machines are essential in the production of laundry soaps or toilet soaps. One of the most important machines used in the soap making industry is the soap cutting machine.

Soap cutting machines are used in cutting soap bars into different sizes and lengths. Correspondingly, these machines are also used in cutting soap into different forms and shapes as well. The soap cutting machines consist of soap cutters which are usually placed downstream from a plodding machine. The soap that comes out of the plodding machine is then directed into the cutter for the cutting operation.

There are many types of soap cutting machines. Some of these types include the air powered soap cutter, manual soap cutter, loaf soap cutter, double cutting machine, bar-size cutting machine, and rotary soap cutting machine.

The air powered soap cutter is practical for cold processed soap cutting. A typical air powered soap cutter produces thousands of perfect bars in one day. This machine is also ideal for batch processing.The manual soap cutters on the other hand, are ideal for cutting large blocks of soaps manually. While these machines are available in standard sizes and models, these cutters can be custom designed for particular needs and specifications.

Loaf soap cutters are used in cutting soap loaves into bars. These cutters perform the cutting operation quickly and easily because of its’ built in cutters.

The double cutting machines are actually hand operated machines that are used in cutting slabs into bars, and bars into cakes. These machines are fitted with cutting frames that are detachable for ease and convenience.

The bar-size cutting machines are used in cutting soap slabs into bars and into cakes. These machines cut the soap into the desired shape and dimension. Moreover, for simple and versatile operation, these machines are equipped with detachable cutting frames.

Finally, the rotary cutting machines are the most ideal cutters used in cutting bar soaps at fixed lengths. These machines are actually driven by the forced travel of the extruded soap bar from the plodder. Rotary soap cutting machines are equipped with two stainless steel guide rings that are mounted with cutting knives suitable for cutting the soap bar into the desired lengths.

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