Piping Mater i

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Di bawah ini adalah contoh dari calculasi terhadap penggunaan trust block dalam suatu system pmipaan yang dipasang di bawah tanah. Dan kebanyakan trust bloc ini dipasangkan ke pipa PVC . Untuk itu , dengan mengambil info dari http://www.engineeringtoolbox.com/ , kami uraikan perihalnya di bawah ini: TRUST BLOCK The resulting force on a thrust block or anchor depends on the fluid mass flow and flow velocity and the pressure in the bend. Resulting force due to Mass flow and Flow Velocity The resulting force in x-direction due to mass flow and flow velocity can be expressed as: Rx = m v (1 - cosβ) (1) = ρ A v2 (1 - cosβ) (1b) = ρ π (d / 2)2 v2 (1 - cosβ) (1c) where Rx = resulting force in x-direction (N) m = mass flow (kg/s) v = flow velocity (m/s) β = turning bend angle (degrees)

description

materi piping

Transcript of Piping Mater i

Page 1: Piping Mater i

Di bawah ini adalah contoh dari calculasi terhadap penggunaan trust block dalam suatu system pmipaan yang dipasang di bawah tanah.Dan kebanyakan trust bloc ini dipasangkan ke pipa PVC .Untuk itu , dengan mengambil info dari http://www.engineeringtoolbox.com/ , kami uraikan perihalnya di bawah ini:

TRUST BLOCK

The resulting force on a thrust block or anchor depends on the fluid mass flow and flow velocity and the pressure in the bend.

Resulting force due to Mass flow and Flow Velocity

The resulting force in x-direction due to mass flow and flow velocity can be expressed as:

Rx = m v (1 - cosβ) (1)

= ρ A v2 (1 - cosβ) (1b)

= ρ π (d / 2)2 v2 (1 - cosβ) (1c)

where

Rx = resulting force in x-direction (N)

m = mass flow (kg/s)

v = flow velocity (m/s)

β = turning bend angle (degrees)

ρ = fluid density (kg/m3)

d = internal pipe or bend diameter (m)

π = 3.14...

The resulting force in y-direction due to mass flow and flow velocity can be expressed as:

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Ry = m v sinβ (2)

= ρ A v2 sinβ (2b)

= ρ π (d / 2)2 v2 sinβ (2c)

Ry = resulting force in y direction (N)

The resulting force on the bend due to force in x- and y-direction can be expressed as:

R = (Rx2 + Ry2)1/2 (3)

where

R = resulting force on the bend (N)

Example - Resulting force on a bend due to mass flow and flow velocity

The resulting force on a 45o bend with

• diameter 114 mm = 0.114 m

• water with density 1000 kg/m3

• flow velocity 20 m/s

can be calculated by as

Resulting force in x-direction:

Rx = (1000 kg/m3) π ((0.114 m) / 2)2 (20 m/s)2 (1 - cos45)

= 1196 (N)

Resulting force in y-direction:

Ry = (1000 kg/m3) π ((0.114 m) / 2)2 (20 m/s)2 sin45

= 2887 (N)

Resulting force on the bend

R = ((1196 N)2 + (2887 N)2)1/2

= 3125 (N)

Note - if β is 90o the resulting forces in x- and y-directions are the same.

Resulting force due to Static Pressure

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The pressure and the end surfaces of the bend creates resulting forces in x- and y-directions.

The resulting force in x-direction can be expressed as

Rpx = p A (1- cos β) (4)

= p π (d / 2)2 (1- cos β) (4b)

where

Rpx = resulting force due to pressure in x-direction (N)

p = gauge pressure inside pipe (Pa, N/m2)

The resulting force in y-direction can be expressed as

Rpy = p π (d / 2)2 sinβ (5)

where

Rpy = resulting force due to pressure in y-direction (N)

The resulting force on the bend due to force in x- and y-direction can be expressed as:

Rp = (Rpx2 + Rpy2)1/2 (6)

where

Rp = resulting force on the bend due to static pressure (N)

Example - Resulting force on a bend due to pressure

The resulting force on a 45o bend with

• diameter 114 mm = 0.114 m

• pressure 100 kPa

can be calculated by as

Resulting force in x-direction:

Rx = (100 kPa) π ((0.114 m) / 2)2 (1 - cos45)

= 299 (N)

Resulting force in y-direction:

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Ry = (100 kPa) π ((0.114 m) / 2)2 sin45

= 722 (N)

Resulting force on the bend

R = ((1196 N)2 + (2887 N)2)1/2

= 781 (N)

Menghitung berat steel pipe

If the outside diameter and the wall thickness of a steel pipe is known, the weight per foot can be expressed as:

m = 10.68 (do - tw) tw (1)

where

m = weight per foot (lbs/ft)

do = outside diameter (inches)

tw = wall thickness (inches)

Example - Weight of 4" Schedule 40 Steel Pipe

The outside diameter (do) of 4" Schedule 40 Steel Pipe is 4.500 inches. The wall thickness is 0.237 inches. The weight per foot can be calculated using (1) as:

m = 10.68 ((4.500 in) - (0.237 in)) (0.237 in)

= 10.79 lbs/ft

Bila bingung, pelajari sekali lagi dan bisa sudah pandai , ajari saya ........

CHECK LIST OF PIPING DRAWINGSHere I got the information about the piping design check list from my friend that hope can help you, how to check the design of piping arragement that we already drawn. The Point is all the piping drawings shall be follow the P&ID, if not it can be worst..For the Piping Engineer can be used this check list to your drafter..

Here the List of Checking of the Piping Design Drawings :

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1-The isometric matches the P&ID 100%2-The isometric matches the workshare office layout drawing3-Model review comments are incorporated4-Sheet numbers for the line are not duplicated5-All symbology, numbers and call outs are legible and accurate6-Relief valve discharge piping to closed systems is free draining to the closed system7-Pump suction piping is as short and direct as possible and is not pocketed8-The Engineering data block on isometrics is filled in as required before check9-Stress requirements are satisfied10-Spring hangers are properly identified

11-Mark pieces will fit (not skewed or angled) into the shipping container 12-Pipe spans are within the Project guidelines

13-Trimmed elbows are identified14-Taper-boring requirements are shown15-Appropriate selection has been made for; support, anchor, guide, shoe, cradle, pick-up, etc.16-Special Pipe Supports (SPS) and Miscellaneous Pipe Supports (MPS) are shown17-Pressure test vents and drains are shown18-Line reduction at pump suction nozzles are minimum from the pump nozzle and are eccentricflat side on top19-Pump suction lines will have a strainer before the pump nozzle20-Field welds (FW) and field fit-up welds (FFW) are shown

21-Sheet continuations are shown22-Sentry-drilling (tell-tale hole) requirements are shown23-Relief valves discharging to atmosphere will have weep holes in the bottom of the tailpipe -thermal relief valve discharge downward does not require a weep hole24-Control valve manifolds have a valved bleed between the control valve and the upstream ordownstream block valve - per Project requirements25-The downstream block valve at a pressure relief valve shall have the operator orientationrange from horizontal to down26-There will be no branches, reductions, valves, welds or full pentration welds from externalattachments to the pipe within the upstream or downstream run of orifice flanges or otherinstruments with similar design requirements27-All instruments are tagged28-All Specialty Item numbers are shown29-Item code numbers are shown where required on the graphic portion of the isometric30-Direction of flow is shown

31-All line sizes are shown32-All out-of-spec items are fully identified33-All valve handwheels/operators/actuators are shown with special orientations called out34-Valve handwheel extensions are shown and called out35-Chain operators and impact hammer operators are shown and called out36-Special pipe wall thicknesses are indicated37-All flanges 26" (non-standard) and larger have full descriptions38-Coldspring, prespring, or any pre-positioning requirements are called out39-Mark pieces are identified40-The extent of insulation for personnel protection is is shown

41-Insulation breaks are shown42-Line class breaks (spec breaks) are shown43-Equipment nozzles are identified44-Short radius elbows are called out

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45-Insulation on piping inclined greater than piping is supported46-Reducing elbows are called out47-Floor/platform/wall/dike penetrations are indicated48-Control valve manifolds are self-supporting when the break-out spool is removed49-You know the design difference and cost involved between: Slope, draining system,no pocket - they are not the same thing50-All annotated/backdrafted items/text/details receive a second look 51-Reducing tees are called out

This Check List that already inform below hopefully can help you to get the good design of the piping drawings and can help you to to re route the flowing of how to design of piping drawings.

Sources : Friends from Flour Daniel Inc.

PFD & P&ID , THE PARTS OF PIPING DESIGN ENGINEERPFD dan P&ID adalah bagian yang tak terpisahkan dalam terbentuknya suatu piping system karna induk dari semua itu adalh PFD dan P&ID..Untuk PFD , biasanya yang membuat adalah Process Design Engineer sedangkan untuk P&ID yang membuat adalah Process Engineer tapi yang ikut andil besar adalah Piping Design Engineer dan ControlSystem Design Engineer. Dimana mereka memberikan inputan-tambahan mengenai apa yang dibuat olehprocess engineer.

Dimana ini uraian ringkas mengenai PFD dan P&ID yang kami ambil dari http://www.engineeringtoolbox.com/ dan dalam bahasa Inggris. Gunakan goggle terjemahan bilamana kurang paham.

The Process Flow Diagram - PFD, a schematic illustration of the system

A Process Flow Diagram - PFD - (or System Flow Diagram - SFD) shows the relationships between the major components in the system. PFD also tabulate process design values for the components in different operating modes, typical minimum, normal and maximum. A PFD does not show minor components, piping systems, piping ratings and designations.

A PFD should include:

• Process Piping

• Major equipment symbols, names and identification numbers

• Control, valves and valves that affect operation of the system

• Interconnection with other systems

• Major bypass and recirculation lines

• System ratings and operational values as minimum, normal and maximum flow, temperature and pressure

• Composition of fluidsSystem Flow Diagrams should not include:

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• pipe class

• pipe line numbers

• minor bypass lines

• isolation and shutoff valves

• maintenance vents and drains

• relief and safety valve

• code class information

• seismic class information

P&ID (PIPING & INSTRUMENT DIAGRAM)A Piping and Instrumentation Diagram - P&ID, is a schematic illustration of functional relationship of piping, instrumentation and system equipment components

P&ID shows all of piping including the physical sequence of branches, reducers, valves, equipment, instrumentation and control interlocks.

The P&ID are used to operate the process system.

A P&ID should include:

• Instrumentation and designations

• Mechanical equipment with names and numbers

• All valves and their identifications

• Process piping, sizes and identification

• Miscellaneous - vents, drains, special fittings, sampling lines, reducers, increasers and swagers

• Permanent start-up and flush lines

• Flow directions

• Interconnections references

• Control inputs and outputs, interlocks

• Interfaces for class changes

• Seismic category

• Quality level

• Annunciation inputs

• Computer control system input

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• Vendor and contractor interfaces

• Identification of components and subsystems delivered by others

• Intended physical sequence of the equipment

This figure depict a very small and simplified P&ID:

A P&ID should not include:

• Instrument root valves

• control relays

• manual switches

• equipment rating or capacity

• primary instrument tubing and valves

• pressure temperature and flow data

• elbow, tees and similar standard fittings

• extensive explanatory notes

Demikianlah dari saya dan semoga bermanfaat buat teman-teman semua.

APA ITU PIPE STRESS ANALYSISAPA ITU PIPE STRESS ANALYSIS

Pipe Stress Analysis dalam Bahasa Indonesia adalah analisa tegangan yang terjadi pada pipa akibat dari perubahan temperature/suhu baik itu dari dalam ataupun dari luar pipa tu sendiri.Dari dalam pipa itu sendiri adalah :1. Fluida2. Flow 3. Gesekan

Sedangkan dari luar pipa adalah :1. Cuaca baik cuaca panas atau dingin2. situasi kondisi dmana dia dipasang, apa itu dalam tanah atau diatastanah.

Tapi yang jelas Pipe Stress Analisis berhubungan dengan material yang terkandung pada pipa. yach Pipa PCV, Pipa CS atau Pipa SS atau lainnya tentunya berbeda kemampuannya dlm mereduce stress.

Makanya sebelum kita menentukan/ menghitung Pipe Stress Analysys ada bainya kita lihat dulu jenis materials yang terkandung pada suatu pipa.

DIsamping dengan pembebanan yang trdapat pada pipa tersebut baik itu dari fluida, berat pipa itu sendiri

sistem perpipaan yang diberikan dalam pedoman yang ditetapkan oleh kode yang berlaku dan standar

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industri tertentu.

Codes and Standards Related to Piping

ASME – American Society of Mechanical Engineers:

ASME B31.1 -Power Piping, includes all piping system for electric generating plants, industrial and institutional plants, central and district heating plants

ASME B31.3 – Process Piping, includes piping within the property limits of facilities engaged in the processing or handling of chemical or petroleum or related products

ASME B31.4 - Liquid Petroleum Transportation Piping, includes piping transporting liquid petroleum in petroleum products between producer’s facilities and delivery and receiving points

ASME B31.8 - Gas Transmission and Distribution Piping, includes gas transmission pipelines, gas compressor stations

ASME Section VIII, Divisions 1 and 2 - Pressure vessels

API – American Petroleum Industry:API 661 - Air-cooled heat exchangers for general refinery servicesAPI 610 - Centrifugal pumps for general refinery servicesAPI 611 - General purpose steam turbine for refinery servicesAPI 617 - Centrifugal compressors for general refinery servicesAPI 618 - Reciprocating compressors for general refinery servicesAPI 650 - Welded steel tanks for oil storage

NEMA – National Electrical Manufacturers Association SM-23 – Steam Turbines for mechanical drive service

Tujuan dari perpipaan fleksibilitas dan analisis stres adalah untuk menjamin keamanan terhadap: • kegagalan material perpipaan atau struktur dari overstress jangkar • kebocoran di sambungan • overloads pada peralatan terhubung

BAGAIMANA MENGLASIFIKASIKAN STRESS PADA PIPA :

A. Critical Service Piping Systems1. Pump, turbine, blower, and compressor piping2. Piping designed for 500 F or greater.3. Piping designed for 1000 psig or greater.4. Piping greater than 24 inches diameter.5. Piping connected to sensitive equipment, such as fired heaters, fin-fan coolers, reactors and boilers.6. Piping supported or guided from stress-relieved vessel.7. Jacketed piping.

B. Intermediate Service Piping Systems1. Piping designed for 250 to 499 F.2. Piping designed for 500 to 999 psig.3. Piping from 6 in. to 24 in.. diameter.

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4. Nonmetallic piping.5. Vacuum lines.6. Pipeway and yard piping.

C. Mild Service Piping Systems1. Other piping not indicated in Critical and IntermediatePiping Systems.

What are the basic loads considered by the stress engineer?1. Primary Load (Sustained Load) – Refers to the type of load that remains constant throughout the operating life of a piping system. This includes the dead weight of the pipe, valves, insulation, flanges, snow, other mechanical loads, and the live load represented by the flowing commodity in the pipe.

2. Secondary Load (Thermal Load) – Refers to the type of load that goes through a cycle as the piping system heats up and cools down in its normal course of operation. Loads due to thermal expansion, anchor or structural movements due to wind or seismic, tank or equipment settlement are secondary loads.

3. Occasional Loads –Refers to the type of load caused by wind, seismic, psv discharge, water hammer, and slug flow effects. Pressure waves due to weapons blast effects are also considered occasional in nature.

Itulah sedikit mengenai dasar-dasar stress pada pipa..nanti ditambah lagi lebih jelas lagi..

Duri, 16-7-2010atas nama gue..

sumber : 1. gue2. Fluor Daniel Inc. "Pipe Stress Basic.1.

INTERFACE PIPING DESIGN ENGINEERDibawah ini adalah uraian singkat mengenai masing-masing design engineer dan hubungan setiap department terhadap suatu project.

Misalnya apa yang dibutuhkan seorang Civil Engineer terhadap Piping Engineer?Apa yang diberikan Piping Engineer terhadap Process EngineerApa yang dibutuhkan Electrical Engineer terhadap Piping Engineer?

Semua akan diuraikan dibawah ini :

1 CIVIL DEPARTMENT1.1 Information to Civila. Equipment Installation Heightb. Pipe rack/Structure/Tabletopc. Sleeperd. Foundation Installation Heighte. Pipe Supportf. Drip Funnel Locationg. Platforms

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h. Pipe Trenchi. U/G Pressure Pipingj. Embedded Platek. Plot Planl. Layout/Arrangement in 3D Model 1.2 Information from Civil a. Design Drawings

2 MECHANICAL DEP’T 2.1 Information to Mechanical

a. Equipment Installation Heightb. Nozzle Orientationc. Platform & Ladderd. Lug Supporte. LC/LG Arrangementf. Nozzle Force & Moment 2.2 Information from Mechanical

a. Vendor Catalogb. Mechanical Data Sheetc. Engineering Drawingd. Vendor Drawings

3 INSTRUMENT DEP’T 3.1 Information to Instrumenta. Plot Planb. Layout/Arrangement in 3D Model 3.2 Information from Instrument

a. Cable Routingb. Data Sheet, Drawing and Catalogc. In-line Instrument Dimensiond. Air Supply Connectione. Design Drawingsf. LC/LG Requirement

4 PROCESS DEPARTMENT 4.1 Information to Process

a. UFD Draft for Hose Stationb. Marked-up UFDc. Hydraulic Sketch 4.2 Information from Process a. Datasheets for Special Componentsb. Line Indexc. P&ID

5 PACKAGE SECTION 5.1 Information to Packagea. Plot Plan 5.2 Information from Package

a. Special Equipment Vendor Dwgb. Package Equipment Vendor Dwg

6 ELECTRICAL DEP’T 6.1 Information to Electricala. Plot Planb. Layout/Arrangement in 3D Model 6.2 Information from Electrical

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a. Cable Routingb. Lighting System Typical Drawingc. Design Drawings

7 FIRE PROTECTION 7.1 Information to Fire Protection

a. Plot Planb. Piping Layout 7.2 Information from Fire Protection

a. Fire Fighting P&IDb. General Arrangementc. Typical Detail Arrangementd. Fire Equipment Vendor Drawing

1 What is Plot Plan? > Is a drawing which express complete configuration of unit or plant by showing equipment layout & structure planning. > Is one of the most important basic design documents for detail design engineering.

2 What is the “Function of Plot Plan?2.1 Piping Design2.2 Civil Engineering2.3 Electrical Engineering2.4 Instrument Engineering2.5 Process/ System Engineering2.6 Scheduling2.7 Construction2.8 Client

3 Functions of Plot Plan:3.1 Piping Design:> To produce equipment arrangement studies that facilitate the interconnection of above & underground process/ utility piping. > To estimate piping material quantity3.2 Civil Engineering:

> To develop grading & drainage plan, holding ponds, diked areas, foundation & structural design & material estimate. 3.3 Electrical Engineering:

> To produce area classification drawings, locate switchgear; substation & motor control center; cable route & material estimate.3.4 Instrument Engineering:> To locate analyzer houses & cable trays, assist in the location of main control house & material estimate.3.5 Process/ System Engineering:> To facilitate hydraulic design, line sizing & utility block flow diagram.3.6 Estimations:> To estimate the overall cost of the plant.3.7 Construction:

> To schedule the erection sequence of all plant equipment, rigging studies for large lift, constructability review, marshaling, & lay down areas throughout the entire construction phase.3.8 Client:

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> To safety, operator & maintenance reviews & develop as-built record of plant arrangement.4 “Required Document/ Data” for Plot Planning:4.1 Space of Unit Area4.2 Process Flow Diagram (PFD)4.3 Utility Flow Diagram (UFD)4.4 Proposal Plot Plan (from ITB Document)4.5 Skeleton drawing of equipment showing dimension & configuration4.6 Data Sheet of H/E, Tank, etc.4.7 Applicable Code & Standard (Local & Int’l)4.8 Applicable Laws & Regulations4.9 Basic Engineering Design Data (BEDD)5 Steps of Preparation of plot Plan:5.1 Preparation of Preliminary Plot Plan> Preliminary equipment layout or arrangement> Preliminary arrangement of structures, building & other facilities5.2 Study on Preliminary Plot Plan> Study on safety instances> Study on pipe rack width> Study on routing for main piping & cables> Study on construction & maintainability> Study on operation accessibility & operability> Study on underground obstruction5.3 Completion of Plot Plan> Determination of dimension between equipment, structures and etc.> Modification as a result of piping layout6 Basic Consideration of Plot Planning:6.1 Generala. Construction & Maintenanceb. Access & Ease Operationc. Safety & Prevention of the Spread of Fired. Economical Design & Future Expansion6.2 BlockingThe plant site shall be formed by block in consideration of hazard attendant to plant operation.a. Process Areab. Storage Areac. Utilities Aread. Administrative & Service Areae. Other Areas such as:> Loading & unloading area> Flare & burnt pit area> Waste water treatment area or effluent treatment area6.3 Terrain & Weathera. Terrain> Contour> Land Profile> Area Physical Character b. Weather: Climatic condition such as: > Stormy weather> Seasons > Seismic condition6.4 Prevailing WindSome equipment/ Facilities shall be laid/ mounted on the following wind direction:a. Windward directionb. Upwind direction6.5 Classification of HazardThe plant layout shall be determined in consideration of classified hazardous area:

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a. Classification of location for Electrical Installation in Petroleum Refineries API-RP-500Ab. Area Classification 6.6 Maintenance Space> Sufficient space shall be provided of maintenance of the facilities.6.7 Future Expansion1 What is Piping Layout? (Purpose of Piping Layout) To determine the following:a. Equipment Layoutb. Construction & Structure (configuration & elevation)c. Equipment (vessel) nozzle orientation, platform, lug & ladder (location & configuration)d. Piping Arrangement (line routing, location of piping component & instrument)e. Electrical/ Instrument cable layout, location local panel, junction boxer lighting, etc.f. Location of buried piping & drip funnels.2 Related Work for Piping Layouta. Plot Plan Preparationb. Design Info Preparationc. Piping Strength Analysisd. Piping Material Take-offe. Piping Drawing Preparation3 Data Gathering & Verificationa. Collect necessary Documentsb. Verify Accuracy4 Preparation of Basic Piping Layout Plana. Piping Conceptual Routingb. Equipment Layoutc. Civil/Structure Formationd. Valve & Instrument Assemblye. Electrical/Instrument Cable Routingf. Fire Escape Routes/ Maintenance Area5 Preparation of Breakdown of Piping Layouta. By Facilitiesb. By Section of Facilitiesc. By Structured. By Unit6 Determination of Area of Prioritya. Tight Schedule for Design Info. Issuanceb. Some connection with other company (Hook-Up)c. Plot Plan to Fix Earlyd. Complete Set of Documentse. Having Lines w/ High Temperature: High Pressure (material to be use is high Grade (special) material & Large Size)f. Piping Material to be Ordered Early7 Preparation of Piping Layout7.1 Piping Design Input Data (Before layout preparation)a. Plot Planb. Process Flow Diagram, Piping & Instrument Diagram & Utility Flow Diagramc. Line Indexd. Client Standarde. Piping Material Specification (line classes)f. Equipment Skeleton Drawing (Pressure vessel except H/E) g. Piping General Specificationsh. Standard Drawing (standard pipe support, max. supporting span, & typical detaili. Existing Job Ref. Vendor Catalog (pump/comp.)j. Instrument Data Sheet Dwg & Catalogk. Data Sheet (H/E)l. Vendor Catalog/ Existing Job Ref.

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m. Layout Procedure7.2 Piping Design Input Data (During layout preparation)7.2.1 Supplied from instrument departmenta. Cable Routing (main/ pipe rack/sub pipe rack & sleeper)b. Vendor Drawingsc. Tie-in Dimension Listd. Air Supply Tapping Pointe. Piping/Instrument Split of Work7.2.2 Supplied from Electrical Department> Cable Routing (main/ pipe rack/sub pipe rack & sleeper)7.2.3 Supplied from Fire Fighting Sectiona. P & IDb. General Arrangementc. Typical Detail (Hydrant; monitor)d. Vendor Drawings7.2.4 Supplied from Package Departmenta. Package Equipment Vendor Drawingb. Package P & ID7.2.5 Supplied from Piping Departmenta. Piping Special Component Vendor Drawingb. LC/LG Arrangement7.2.6 Supplied from Civil Department> Site Grading Plan7.3 Piping Design Output Data (During layout preparation)7.3.1 Supply to Equipment Departmenta. Equipment Installation Heightb. Nozzle Orientationc. Platform & Ladderd. Support Luge. LG/LC Arrangementf. Nozzle Force & Moment7.3.2 Supply to Civil/ Structural Departmenta. Equipment Installation Heightb. Pipe Rackc. Structured. Table Tope. Sleeperf. Pump Foundationg. Pipe Supporth. Drip Funnel Locationi. Operating Platform (Misc.)j. Pipe Trenchk. Embedded Platel. U/G Pressure Piping Layoutm. Spill Walln. Pit Informationo. Pit Support Foundation Location7.3.3 Supply to Instrument Departmenta. LG/Visual Directionb. LC Visual Directionc. CV Direction7.3.4 Supply to Furnace (Optional)a. Platform & Stair or Ladderb. Pipe Supportc. Burner Orientation7.3.5 Supply to Package Equipment (Optional)

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> Package Unit Orientation7.3.6 Supply to Rotary> Rotary Machine Orientation7.4 Piping Design Output Data (After layout preparation)> Final Piping Layout8 Checking of Piping LayoutWhen you see the symbols used for identification of piping class designations you need to know the meaning of them.Piping class designations consists of a maximum of four symbols normally. The first indicates flange rating, the second indicates corrosion allowance, the third indicates materials of construction, and the fourth denotes the service.The flange ratings and facings may be Raised Face Flanges,Ring Type Joint Flanges, Lap Joint Flanges,Flat Face Flanges,Non-flange rated systems with rating class150, 300, 600, 900, 1500 or 2500. They may be indicate as A, B, C, D, E, F,…..Corrosion allowance may be 0.00mm, 1.5mm, 3.0mm, 4.5mm, 5.0mm, 6.0mm.They may be indicate as 0,1,2,3,4,5…For examplae piping class A1AAwhere A ( first symbol) is indicated for Raised Face Flanges - Class 1501 ( second symbol) is indicated for corrosion allowance 1.5mmA ( third symbol) is indicated for piping marterial ( like Killed Carbon Steel)A ( fourth symbol) is indicated for service ( like Instrument Air )2. Define the following Codes and Standards2.1 ASME2.2 ANSI2.3 ASTM 2.4 BS 2.5 API 3. Define the purpose following:3.1 Process Vent3.2 Process Drain3.3 Pressure Gauge3.4 Sampling Connection3.5 Sample Cooler3.6 Thermowell3.7 Gate Valve 3.8 Globe Valve 3.9 Ball Valve3.10 Check Valve3.11 Diaphragm Valve3.12 Plug Valve3.13 Butterfly Valve3.14 Steam Trap3.15 Drain Trap3.16 Spring Support3.17 Spring HangerHERE ARE LIST OF SOME ABBREVIATIONS MAY BE USED IN PIPING ENGINEERING. THERE MAY BE USE IN OTHER WAYS Piping Technical Questionnaire Part 11. Write your answers for definition or describe of following piping related design deliverables or documents listed

1.1 Key Plan1.2 Plot Plan1.3 Piping Arrangement or Layout 1.4 Piping Plan Drawing

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1.5 Piping Isometric Drawing1.6 Piping Information1.7 Pipe Rack1.8 Pipe Sleeper1.9 Tie-in List1.10 BM (Bill of Material)1.11 BQ (Bill of Quantities)1.12 Material Take-Off1.13 Requisition1.14 Piping Material Specification1.15 Piping Bulk Materials1.16 Piping General Specification1.17 PFD (Process Flow Diagram)1.18 P&ID (Piping and Instrument Diagram)1.19 UFD (Utility Flow Diagram)1.20 Model Review1.21 Equipment Engineering (Equipment Skeleton)

1.22 Vendor Drawing1.23 Data Sheet1.24 Instrument Data Sheet1.25 Engineering Schedule1.26 General Project Schedule1.27 Scope of Project1.28 Job Code1.29 Standard Drawing 1.30 Standard Support Drawing1.31 Special Support Drawing1.32 Steam Trace Drawing1.33 Client Specificatione.1.34 Client Standard Drawing1.35 Client Existing Drawing1.36 Demolition Drawing1.37 Conceptual Layout1.38 Clarification List1.39 Deviation List1.40 Document Master List1.41 Information List1.42 Line Index1.43 Line Numbers1.44 Line Class1.45 Installation Level1.46 NPIC (Notification of P&ID Change)1.47 NPPC (Notification of Plot Plan Change)1.48 NPMC (Notification of Piping Material Change)1.49 Basic Design Data1.50 Basic Engineering Design Data1.51 Design Basis1.52 Detail Engineering Design Data

1.53 Design Pressure1.54 Design Temperature1.55 Dimension Table

HOW TO DO THE PIPING PROJECT...???

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Berikut ini adalah beberapa hal yang saya ketahui mengenai urutan pengerjaan saat mendesign suatu piping project, tapi ini sepanjang yang saya ketahui. Tapi mungkin ada beberapa teman yang mempunyai cara berbeda dalam pembuatan perencanaan piping design tapi ini lah ala pujangga piping.

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Demikianlah beberapa hal mengenai mendesign sebuah piping project, mudah-mudahan anda bisa mengikuti dengan baik..

HOW TO DO THE PIPING PROJECT...???Berikut ini adalah beberapa hal yang saya ketahui mengenai urutan pengerjaan saat mendesign suatu piping project, tapi ini sepanjang yang saya ketahui. Tapi mungkin ada beberapa teman yang mempunyai cara berbeda dalam pembuatan perencanaan piping design tapi ini lah ala pujangga piping.

Page 52: Piping Mater i

Demikianlah beberapa hal mengenai mendesign sebuah piping project, mudah-mudahan anda bisa mengikuti dengan baik..