Modul Ppic Game 2012

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MODULPPIC Game 2012

DEPARTEMEN TEKNIK INDUSTRI FAKULTAS TEKNIK UNIVERSITAS INDONESIA DEPOK, 2012

DAFTAR ISIDAFTAR TABEL ....................................................................................................................................................................... iii DAFTAR GAMBAR.................................................................................................................................................................. iv BAB I ............................................................................................................................................................................................... 1 DASAR TEORI ............................................................................................................................................................................ 1 I.1 DIVISI PPIC DALAM PERUSAHAAN ...................................................................................................................... 1 I.2 PUSH SYSTEM VS PULL SYSTEM ........................................................................................................................... 3 I.3 TENDER............................................................................................................................................................................... 4 I.4 METODE PERHITUNGAN UNTUK PERENCANAAN PRODUKSI ............................................................. 4 I.4.A Moving Average ..................................................................................................................................................... 4 I.4.B Exponential Smoothing...................................................................................................................................... 4 I.4.C Safety Stock .............................................................................................................................................................. 5 I.4.D Economic Order Quantity................................................................................................................................. 6 I.4.E PPIC Tools ................................................................................................................................................................. 6 I.5 ALIRAN MATERIAL DAN DOKUMEN SECARA UMUM ............................................................................. 10 I.5.A Aliran Material .................................................................................................................................................... 10 I.5.B Aliran Dokumen.................................................................................................................................................. 11 BAB II............................................................................................................................................................................................12 MODEL SISTEM PPIC ..........................................................................................................................................................12 II.1 PERLENGKAPAN YANG DIGUNAKAN ............................................................................................................. 12 II.2 KONDISI SISTEM ........................................................................................................................................................ 12 II.2.A Profil Perusahaan ............................................................................................................................................. 12 II.2.B Produk Perusahaan ......................................................................................................................................... 16 II.2.C Supplier ................................................................................................................................................................. 17 II.3 DIVISI ............................................................................................................................................................................... 17 II.4 DOKUMEN ..................................................................................................................................................................... 19 II.5 LAYOUT .......................................................................................................................................................................... 22 BAB III ..........................................................................................................................................................................................23 PROSEDUR PERMAINAN ..................................................................................................................................................23 III.1 KEADAAN AWAL SISTEM .................................................................................................................................... 23 III.2 LANGKAH PERMAINAN........................................................................................................................................ 23 III.3 ALIRAN MATERIAL DAN DOKUMEN PADA DIVISI PRODUKSI ....................................................... 26 III.4 ALIRAN MATERIAL DAN DOKUMEN PADA DIVISI PURCHASING ................................................. 27 III.5 SISTEM OPERASIONAL TENDER PENGADAAN BARANG ................................................................... 27 BAB IV ..........................................................................................................................................................................................28 i

PERATURAN.............................................................................................................................................................................28 IV.1 PERATURAN PERMAINAN .................................................................................................................................. 28 IV.2 PERATURAN OVERTIME...................................................................................................................................... 30 IV.3 PENJELASAN PENALTI.......................................................................................................................................... 31 IV.4 PERATURAN KHUSUS TENDER PENGADAAN BARANG ..................................................................... 35 LAMPIRAN A ............................................................................................................................................................................37 LAMPIRAN B ............................................................................................................................................................................39

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DAFTAR TABELTabel 1 Perbedaan Push System dan Pull System .................................................................................................... 3 Tabel 2 Daftar Safety Factors............................................................................................................................................... 5 Tabel 3 Format Umum Production Plan ........................................................................................................................ 6 Tabel 4 Format Umum MPS .................................................................................................................................................. 8 Tabel 5 Format Umum MRP ................................................................................................................................................. 8 Tabel 6 Data Historis Permintaan Masing-masing Produk ............................................................................... 13 Tabel 7 Data Historis Breakdown Mesin .................................................................................................................... 15 Tabel 8 Supplier Perusahaan ............................................................................................................................................ 17 Tabel 9 Workstation Pabrik Tamiya ............................................................................................................................. 18 Tabel 10 Keterangan Aliran .............................................................................................................................................. 25 Tabel 11 Jenis Penalti ........................................................................................................................................................... 31 Tabel 12 Data Biaya, Lead Time dan Inventory Awal ......................................................................................... 37 Tabel 13 Biaya Produksi dan Gudang ......................................................................................................................... 38

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DAFTAR GAMBARGambar 1 Aliran Material dan Dokumen Secara Umum..................................................................................... 10 Gambar 2 Contoh Layout Perusahaan Push system ............................................................................................. 22 Gambar 3 Aliran Material dan Dokumen Pada PPIC Games ............................................................................. 25 Gambar 4 Production Plan ................................................................................................................................................. 39 Gambar 5 Master Production Schedule ....................................................................................................................... 39 Gambar 6 Bill of Materials .........................................................