Anal Kend Put

7/25/2019 Anal Kend Put

1/32

Analisis Kerusakan Peralatan DMG 2015

STASIUN PUTERAN

Awal Giling 31-May-15 Akhir Giling 16-Nov-15

No Nama Peralatan Tanggal Rusak Analisis Detail Kerusakan

St PEMURNIAN

A. PUTERAN HIGH GRADE

1. VDR No.1

3-Jun-153 Gant

4-Jul-1531 Gant

12-Jul-15 8 Gant

2#-Jul-15 1$ %em

5-&u-15 $ 'arinan sobek Gant

)-&u-15 1 Gant

$-&u-15 1 Gant

12-&u-15 5 'arinan sobek Gant

1#-&u-15 $ Gant

1#-&u-15 * +aut pena!an rubber bu,,er putus anti

21-&u-15 2 aret seal aus Gant

22-&u-15 1 'arinan sobek Gant

1*-'ep-15 1# 'arinan sobek Gant

1*-'ep-15 * Gant

1)-'ep-15 ) Gant

Umur Pakai

Peralatan !ari "

'craper lepas karena etaran tini ulaencer


Disc!are Plou! bocor karena aret

seal aus

'elenoi" Val/e 'in t"k (alan karenaelistrikan bermasala!



'craper lepas karena etaran tini ula

encer

Disc!are Plou! bocor karena aretseal aus


encer


2/32

encer

2. VDR No.28-'ep-15 ) Gan

#-'ep-15 1 Gan

11-'ep-15 2 'pul selenoi" konslet ant

1$-'ep-15 ) Gan

1#-'ep-15 2 Gan

23-'ep-15 4 Gan

2)-'ep-15 3 Gan

2$-'ep-15 1 'pul selenoi" konslet ant

3-ct-15 ) Gan

$-ct-15 4 Gan

$-ct-15 * Gan

8-ct-15 1 Gan

3. VDR No.3

14-Jun-1514

Gan

12-Jul-15 28 Gan

12-Jul-15 * 'arinan sobek Gan

2$-Jul-15 15 Gan

#-&u-15 13 Gan

1$-&u-15 8 %o"ul +6 motor bermasala! 'ett

4-'ep-15 18 %o"ul +6 motor bermasala! 'ett

1) 'ep 15 12 Gan





+aut support basket lonar karenaetaran berlebi! ula encer "an as aus






&s putus karena etaran tini ulaencer

+aut support basket lonar karenaetaran berlebi! ula encer





3/32

4. VDR No.4

8-Jul-154

Gan

8-Jul-15*

Gan

11-Jul-15

3

Gan13-Jul-15 2 Gan

2$-Jul-15 14 Pintu ula macet karena ula meneras "ibo

2$-Jul-15 * Gan

3*-Jul-15 3 Gan

31-Jul-15 1 Gan

4-&u-15 4 'craper lepas karena etaran tini Gan

$-&u-15 3 Gan

#-&u-15 2 Gan

18-&u-15 # Gan

28-&u-15 1* Gan

3*-&u-15 2 Gan

31-&u-15 1 Gan

2-'ep-15 2 Gan

3-'ep-15 1 elistrikan bermasala! %em

3-'ep-15 * Gan

4 'ep 15 1 Gan




encerDisc!are Plou! bocor karena aretseal aus




seal aus





encerDisc!are Plou! bocor karena aretseal aus






4/32

)-Jun-15 $ 'arinan sobek Gan

$. NDR No.2

4-Jun-15 5 'team 7as!in +untu Pem

5-Jun-151

%o"ul +6 motor bermasala! 'ett

18-Jun-15

13

Gan

24-Jun-15)

Gan

2)-Jun-152

Gan

8-Jul-1512

Gan

14-Jul-15 ) 'arinan sobek Gan

31-Jul-15 1$ 'arinan sobek Gan

3-&u-15 3 Gan

14-ct-15 $2 Gan

23-ct-15 #Gan

3*-ct-15 $Gan

3-No/-15 4 Gan

)-No/-15 3 Gan

5-Jun-15 5 Gan

$-Jun-15 2 elistrikan bermasala! %em

2-Jul-15

25

Pen

3-Jul-15

1

Pen

* G


seal aus





seal aus






seal aus

i"rolis ekep bocor karena rotar (ointseal aus

er(a Disc!are Plou! t"k optimal krntekanan u"ara kuran

er(a Disc!are Plou! t"k optimal krntekanan u"ara kuran

i" li k b k t ( i t


5/32


STASIUN PUTERAN



B. PUTERAN LOW GRADE

1. 6G D1 No.1 +roa" +ent

11-Jul-15 41 Ganti sar

28-Jul-15 17 'arinan sobek Ganti sar

14-&u-15 17 +earin %otor aus Ganti bea

22-'ep-15 39 V-belt aus Ganti V-b

24-'ep-15 2 'arinan sobek Ganti sar

25-ct-15 31 Getar berlebi! karena baut bearin !ouse putus Ganti bau

$-Jun-15 7 V-belt aus

15-Jun-15 8 &s aus karena etaran tini +ubut "i

1#-Jun-15 4 +earin aus Ganti bea

3*-Jun-15 11 'arinan sobek Ganti sar

3*-Jul-15 30 V-belt aus Ganti V-b

31-Jul-15 1 +earin aus Ganti bea

#-&u-15 9 V-belt aus Ganti V-b

11-&u-15 2 Getar berlebi! karena baut bearin !ouse ken"or ait ulan

31-&u-15 20 Getar berlebi! karena baut bearin !ouse putus Ganti bau



2-'ep-15 0 Getar berlebi! karena baut bearin !ouse putus Ganti bau

Umur Pakai

Peralatan!ari"

'arinan sobek "an etar berlebi! karena bautbearin !ouse karena ken"or

Pulle mokuran


6/32

22-ct-15 10 V-belt aus Ganti V-b

28-ct-15 6 +earin aus Ganti be

1*-No/-15 13 V-belt aus Ganti V-b

11-No/-15 1 V-belt aus Ganti V-b



3. 6G D1 No.3 +%&

12-Jun-15 12 V-belt aus "an karet rubber bu,,er peca!

15-Jun-15 3 V-belt aus Ganti V-b

3-Jul-15 18 V-belt aus Ganti V-b


2$-Jul-15 12 V-belt aus Ganti V-b

3*-Jul-15 3

8-&u-15 9 V-belt aus Ganti V-b

1*-&u-15 2 per as

12-&u-15 2 'arinan sobek Ganti sa



2-'ep-15 9 'arinan sobek Ganti sa



2-'ep-15 0 aret rubber bu,,er peca! Ganti rub



$-'ep-15 -1 V-belt aus Ganti V-b

#-'ep-15 2 'arinan sobek Ganti sa

1*-'ep-15 1 'arinan sobek Ganti sa



1#-'ep-15 1 'arinan sobek Ganti sa

5 ct 15 16 'arinan sobek Ganti sa

Pulle mkuran

aret rubber bu,,er "an +earin !ouse peca!karena unbalance

Ganti rubca"ana

&s "an bearin !ouse putus karena kon"isieistin su"a! popokan las


7/32


1$-ct-15 15 V-belt aus Ganti V-b


2$-ct-15 9 V-belt aus Ganti V-b

2#-ct-15 2 V-belt aus Ganti V-b




)-No/-15 2 V-belt aus Ganti V-b

$-No/-15 1 V-belt aus Ganti V-b

8-No/-15 1 'arinan sobek Ganti sa


12-No/-15 4 Getar berlebi! karena baut bearin !ouse ken"or ait ulan

13-No/-15 1 +earin !ouse peca! eistin su"a! popokan per bea

5. 6G D1 No.5

18-Jun-15 18 9lmot terbakar karena o/er!eat Ganti mo

1#-Jun-15 1 +earin aus Ganti be




2)-ct-15 7 'arinan sobek Ganti sa

2$-ct-15 1 'arinan sobek Ganti sa

13-No/-15 17 +earin aus Ganti be

$-Jun-15 7 V-belt aus Ganti V-b4-Jul-15 27 Getaran berlebi! karena karet bu,,er peca! Penan



5-'ep-15 1 +earin !ouse peca! eistin su"a! popokan per bea

)-'ep-15 1 Getar berlebi! karena baut bearin !ouse putus Ganti ba

$-'ep-15 1 aret rubber bu,,er peca! Ganti rub


8/32

8. 6G D2 No.2

2)-Jul-15 V-belt aus Ganti V-b

2$-Jul-15 V-belt aus Ganti V-b

2#-Jul-15 V-belt aus Ganti V-b

3*-Jul-15 +earin !ouse peca! eistin su"a! popokan per bea

1-&u-15 V-belt aus Ganti V-b3-&u-15 V-belt aus Ganti V-b

4-&u-15 Getar berlebi! karena baut bearin !ouse ken"or ait ulan

5-&u-15 +earin !ouse peca! eistin su"a! popokan per bea

13-&u-15 'arinan sobek Ganti sa

1)-&u-15 V-belt aus Ganti V-b

18-&u-15 V-belt mu"a! lepas karena pulle motor panas Ganti V-b

1#-&u-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba

1#-&u-15 V-belt aus Ganti V-b

21-&u-15 V-belt aus Ganti V-b

21-&u-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba

23-&u-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba



2#-&u-15 V-belt aus Ganti V-b

3-'ep-15 +earin !ouse peca! eistin su"a! popokan per bea

#-'ep-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba

11-'ep-15 +earin !ouse peca! eistin su"a! popokan per bea

12-'ep-15 +earin aus Ganti be

1$-'ep-15 Getar berlebi! karena baut bearin !ouse putus Ganti ba

2$ 'ep 15 +earin aus Ganti be


9/32

9. 6G D2 No.3 +roa" +ent

2$-Jun-15 3 Getar berlebi! karena baut bearin !ouse ken"or ait ulan

3-Jul-15 6 +asket penok terkana material plat Reparas

5-&u-15 33 Getar berlebi! karena baut bearin !ouse putus Ganti ba


1#-&u-15 1 V-belt aus Ganti V-b


2-'ep-15 9 Getar berlebi! karena baut bearin !ouse putus Ganti ba



12-'ep-15 1 Getar berlebi! karena baut bearin !ouse ken"or ait ulan


2$-'ep-15 6 +earin aus Ganti be

12-ct-15 15 'arinan sobek Ganti sa

1#-ct-15 7 Getar berlebi! karena baut bearin !ouse putus Ganti ba

2*-ct-15 1 V-belt aus Ganti V-b

2*-ct-15 0 Getar berlebi! karena baut bearin !ouse putus Ganti ba


2#-ct-15 5 Getar berlebi! karena baut bearin !ouse putus Ganti ba


)-No/-15 3 'arinan sobek Ganti sa

1*-No/-15 4 V-belt aus Ganti V-b

10. 6G D2 no.4





10/32

13. 6G : No.3

1*-&u-15 1 per as

15-&u-15 5 aret rubber bu,,er peca! Ganti rub

1$-&u-15 2 +earin !ouse peca! eistin su"a! popokan per bea

1#-&u-15 2 %otor terbakar Ganti mo

2$-&u-15 8 +earin !ouse peca! eistin su"a! popokan per bea


1$-'ep-15 6 V-belt aus Ganti V-b

2)-'ep-15 9 +earin !ouse peca! eistin su"a! popokan per bea


14-ct-15 6 +earin aus Ganti be15-ct-15 1 +earin !ouse peca! eistin su"a! popokan per bea


1)-ct-15 1 &mpere %otor tini Reparas

24-ct-15 8 %otor terbakar Ganti mo

2#-Jul-15 59 +earin aus Ganti be

12-&u-1514

+earin !ouse peca! eistin su"a! popokan per bea


1$-&u-154


18-&u-15 1 +earin aus Ganti be





1-'ep-150


)-'ep-15 5 V-belt aus Ganti V-b

# ' 15 3 V b lt G ti V b

&s "an bearin !ouse putus karena kon"isieistin su"a! popokan las


11/32

15. 6G : No.5 +roa" +ent


1#-&u-15 6 &mpere %otor tini Reparas

2*-&u-15 1 elistrikan bermasala! %embers


#-'ep-15 19 +earin aus Ganti be

#-'ep-15 0 V-belt aus Ganti V-b1$-'ep-15 8 'arinan sobek Ganti sa


1#-'ep-15 1 'arinan sobek Ganti sa

#-ct-15 20 'arinan sobek Ganti sa

1*-ct-15 1 V-belt aus Ganti V-b


2$-ct-15 15 Getar berlebi! karena baut bearin !ouse putus Ganti ba

$-No/-15 11 +earin aus Ganti be

16. 6G : No.)

1*-Jun-15 10 baut pon"asi bearin !ouse putus Ganti ba

1$-Jun-15 7 9lmot terbakar karena o/er!eat Ganti mo

25-Jun-15 8 +asket penok terkena ,ee"in "e/ice lepas per bas

2$-Jul-15 32 V-belt aus Ganti V-b




)-&u-15 1 V-belt aus Ganti V-b)-&u-15 0 V-belt aus Ganti V-b

8-&u-15 2 Ganti ba

#-&u-15 1 +earin aus Ganti be

21-&u-15 12 +earin !ouse peca! eistin su"a! popokan per bea

2#-&u-15 8 V-belt aus Ganti V-b


13 'ep 15 12 'arinan sobek Ganti sa

Getar berlebi! karena baut bearin !ouse putus"an V-belt aus


12/32


STASIUN PUTERAN



C. POMPA-POMPA

)-&u-15 )$ +on

1*-&u-15 4 Ganti

13-&u-15 3 Ganti

24-&u-15 11 Ganti

25-&u-15 1 Ganti

2)-&u-15 1 Popo

2$-&u-15

88

Popo

4-'ep-15 #) Popo

)-'ep-15

1*

+on

8-'ep-15

2

Popo

Umur Pakai

Peralatan !ari "

Rotor macet kemasukan materialplat=baut pompa no.1

Pompa bocor karena baut pena!an"eksel lonar = aus pompa no.1

Pompa bocor karena baut pena!an

"eksel lonar = aus pompa no.1

Rotor putus kemasukan material plat =baut pompa no.1


:as!in pompa peca! karena kemasukanmaterial plat = baut pompa no.1


Pompa t"k tarik karena klep seara! auspompa no.2

Rotor macet kemasukan material plat =baut pompa no.3

:as!in pompa peca! karena kemasukan

material plat = ba t pompa no 3


13/32

24-ct-15

)

Popo

25-ct-15

$

Popo

2$-ct-15

3

Popo

31-ct-15

4

Popo

1-No/-15

5

+on

1-No/-15*

Gan

3-No/-15

2

Gan

3-No/-15

2

Gan

4-No/-15

1

+on

4-No/-15

1

Popo

1*-No/-15

)

Gan

1*-No/-15

)

+on







Rotor putus kemasukan material plat =baut pompa no.2


Rotor macet kemasukan material

plat=baut pompa no.1





14/32

22-ct-15 5# +on

#-No/-15 18 +on

3. Pompa Rota %ama D2

2)-Jun-15 2) Popo

$-Jul-15 Popo

8-Jul-15 Gan

12-Jul-15 Popo

31-&u-15 Gan

14-'ep-15 Gan

1#-ct-15

+on

2$-ct-15

+on

$-Jun-15 8 +on

3-'ep-15 Gan

1# t 15 G

Rotor macet kemasukan material plat =baut (pompa #$%atan"

Rotor macet kemasukan material plat =baut (pompa ta!a"

:as!in pompa peca! karena kemasukanmaterial plat = baut (pompa #$%atan"

Pompa kuran tarik karena clereancerotor "an cas!in terlalu lebar (pompata!a"

Pompa kuran tarik karena clereancerotor "an cas!in terlalu lebar (pompata!a"

Pompa kuran tarik karena clereancerotor "an cas!in terlalu lebar (pompa#$%atan"

+us!in rotor aus (pompa ta!a"

Pompa bocor karena baut packin "ekselpeca! = aus (pompa #$%atan"




+us!in rotor aus (pompa ta!a"

+ !i t ( % t "


15/32

7. Pompa urasan

2#-&u-15 Pompa ti"ak tarik karena (alur input buntu Pem

2#-'ep-15 Pompa ti"ak tarik karena (alur input buntu Pem

23-ct-15 Pompa ti"ak tarik karena (alur input buntu Pem

3-No/-15 %otor terbakar Gan

8-No/-15 Rotor aus karena kemasukan material plat Gan

#-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem

1*-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem

12-No/-15 Pompa ti"ak tarik karena (alur input buntu Pem



8. Pompa 'troop & barat 2$-'ep-15 +earin "an as impeler aus Rep

9. Pompa leburan timur 11-ct-15 +earin aus Rep


16/32


STASIUN PUTERAN

&al Gilin 31-%a-15 &k!ir Gilin 1)-No/-15

No Nama P$!a%atan Tan&&a% R#a' Ana%## D$ta% )$!#a'an

E. ELEATOR-ELEATOR

1 9le/ator No.3 3*-Jun-15 Gant

2 9le/ator No.1 'D: baru 4-Jul-15 Pema

3 9le/ator No.1 'D: baru )-Jul-15 ;imba lepas karena menaruk ula Pema

4 9le/ator No.1 'D: baru #-Jul-15 'etel

5 9le/ator No.1 'D: baru 1*-Jul-15 'etel

) 9le/ator No.1 'D: baru 11-Jul-15 Pen

$ 9le/ator No.1 'D: baru 11-Jul-15 'etel

8 9le/ator No.3 'D: baru 31-Jul-15 Pen

# 9le/ator No.1 'D: baru 1-&u-15 Pen

1* 9le/ator No.3 'D: baru 2-&u-15 ;imba lepas karena menaruk ula Pema

11 9le/ator No.3 'D: baru 2-&u-15 repar

Um! Pa'a P$!a%atan

( Ha! "

+aut pon"asi block bearin !ouse putuskarena ula "i suar bin penu!

;imba banak an lepas karenamenaruk ula

Rantai ele/ator serin berbuni keraskarena rantai lonar

Rantai ele/ator serin berbuni keraskarena rantai lonar

;rip karena posisi timba an menarukula

Rantai ele/ator serin berbuni keras

karena rantai lonar

+lock +earin peca! karena ula "i suarbin penu!

;rip karena posisi timba an menarukula

Rantai ele/ator ne-sla=ti"ak balancekarena ula "i suar bin penu!


17/32

D. POMPA ROTA UITE D


18/32

E. PAN MASA)AN


19/32


20/32


21/32


STASIUN PUTERAN



D. TALGO-TALGO

4-Jun-15 4 &s putus Gant

11-Jun-15 7 Veer pata! Gant

23-Jun-15 12 Gant

24-Jun-15 1 Gant

1-Jul-15 7 Gant

14-Jul-15 13 anti

2#-Jul-15 15 Veer pata! Gant

3*-Jul-15 1 Gant

3-&u-15 4 Gant

3-&u-15 0 anti

4-&u-15 1 Gant

#-&u-15 5 Gant

1$-&u-15 8 Gant

18-&u-15 1 +aut /eer pata! Gant

2*-&u-15 2 Gant

21 & 15 1 G t

Umur Pakai

Peralatan !ari "

V-belt aus karena ke(atu!an cairan stroopsbl! barat

V-belt aus karena ke(atu!an cairan stroopsbl! timur

Plat talan peca! karena kualitas ba!anan tipis

+lock bearin oan karena bautpon"asi ken"or



+lock bearin oan karena baut

pon"asi ken"orPlat talan peca! karena kualitas ba!anan tipis




V b lt k k ( t ! i t


22/32

1. ;alo VDR

14-'ep-15 0 ant

1)-'ep-15 2 Gan

1#-'ep-15 3 Veer pata! Gan

2*-'ep-15 1 Gan

2*-'ep-15 0 +aut /eer pata! Gan

2*-'ep-15 0 Gan

22-'ep-15 2 +aut /eer pata! Gan

23-'ep-15 1 Gan

2#-'ep-15 6 Gan

1-ct-15 2 Gan

1-ct-15 0 Gan

2-ct-15 1 Gan

3-ct-15 1 Gan

)-ct-15 3 Gan

$-ct-15 1 Gan

$-ct-15 0 Gan

8-ct-15 1 Gan

11-ct-15 3 Gan

11-ct-15 0 Gan

14-ct-15 3 +aut /eer pata! Gan


















23/32

2. ;alo NDR

5-&u-15 52 V-belt aus karena umur teknis sbl! timur Gan

12-&u-15 7 Veer pata! Gan

18-&u-15 6 Veer pata! Gan

1#-&u-15 1 Plat pon"asi /eer peca! Pen

1#-&u-15 0 Gan

2-'ep-15 14 Plat pon"asi /eer peca! Pen

3-'ep-15 1 Pen

4-'ep-15 1 Pen

5-'ep-15 1 Pen

)-'ep-15 1 Pen

)-'ep-15 0 Veer pata! Gan


1*-'ep-15 2 Pen

11-'ep-15 1 Pen

12-'ep-15 1 Pen

13-'ep-15 1 Pen

14-'ep-15 1 Gan

8-ct-15 24

Rubber bu,,er peca! Gan

1*-ct-15 2 Veer pata! Gan

11-ct-15 1 Pen

14-ct-15 3 Pen

1 1 & G





Plat talan peca! karena kualitas ba!an

an tipis




Plat talan peca! karena kualitas ba!an

an tipisPlat talan peca! karena kualitas ba!anan tipis




24/32

3-No/-15 1 Veer pata! Gan


3. ;alo 'D: +aru

12-Jun-15 12 'tan eksentrik putus Gan

14-Jun-15 2 Veer pata! Gan

28-Jun-15 14 Gan

5-Jul-15 7 'tan eksentrik putus karena umur teknis Gan

28-Jul-15 23 ant

31-Jul-15 3 Veer pata! Gan

#-&u-15 9 ant

3*-&u-15 21 Veer pata! Gan


2*-'ep-15 17 Plat input erbon !eater peca! Pen

1*-ct-15 20 'arinan sobek Gan

28-ct-15 18 Veer pata! Gan


4. ;alo 'D: 6ama

11-Jul-15 Gan

1-&u-15 &s ;alo :ooler putus umur teknis ant

)-&u-15 V-belt ;alo &k!ir aus karena umur teknis Gan

12-&u-15 V-belt ;alo &k!ir aus karena umur teknis Gan

31-&u-15 Veer ;alo &k!ir pata! Gan

#-ct-15 V-belt ;alo &k!ir aus karena umur teknis Gan

15-ct-15V-belt ;alo &k!ir aus karena umur teknis Gan

8-No/-15V-belt ;alo eate aus karena umur teknis Gan




V-belt ;alo eater aus terkenaenanan air ula


25/32

E. PAN MASA)AN


26/32


27/32


28/32


STASIUN PUTERAN



/. MI0ER-MI0ER

1 %ier %ama &

2)-&u-15 8$ Rantai penerak mier putus Pen

2$-&u-15 1 &s penerak putus &s a

3*-&u-15 3 Rantai penerak mier putus Pen

3*-&u-15 * &s penerak putus &s a

1-'ep-15 2 &s penerak putus Ganti

1$-'ep-15 1) Rantai penerak mier putus Pen

18-'ep-15 1 Rantai penerak mier putus Pen

23-'ep-15 5 Rantai penerak mier putus Pen

2)-ct-15 33 Rantai penerak mier putus Pen

2-No/-15 $ Rantai penerak mier putus Pen

3-No/-15 1 Rantai penerak mier putus Pen

)-No/-15 3 oplin tena! as penerak putus Ganti

11-No/-15 5 Rantai penerak mier putus Pen

)-ct-15 128 +earin as penerak mier aus Ganti

Umur Pakai

Peralatan !ari "


29/32

D. POMPA ROTA UITE D


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Anal Kend Put

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